Balance beam welding workstation

Abstract

The utility model discloses a balance beam welding workstation, which relates to the technical field of welding equipment and comprises a base, a welding robot is mounted at the top of the base close to the front side, a slag collecting mechanism is arranged on the front side of the base, and the slag collecting mechanism comprises a supporting component, a slag collecting component and a slag collecting component. The protection assembly is arranged at the top of the supporting assembly, and the protection assembly comprises a U-shaped frame. According to the balance beam welding workstation, the lower portion of a welding area is protected through a U-shaped frame of the protection assembly in the welding process, slag is prevented from being directly splashed down to the ground, and if the welding area is large, the protection and slag collection range can be adjusted and expanded through the extension assembly; sparks generated by welding and splashes carrying high-temperature metal particles and slag can be collected in the U-shaped frame and the extension frame, the cooled slag is prevented from being splashed on the ground of a working area, and the problem of environmental pollution of the working area is effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to a balance beam welding workstation. Background Technology

[0002] During vehicle operation, vehicles are subjected to complex forces from various road conditions, requiring all vehicle components to possess sufficient strength and rigidity to withstand these loads. The vehicle's balance beam, as a crucial component of the vehicle structure, plays a key role in ensuring vehicle stability, and the balance beam welding workstation emerged in this context.

[0003] When existing balance beam welding workstations are in use, sparks inevitably fly out. The high-temperature metal particles and molten slag carried by the sparks will fall onto the ground in the work area after cooling, causing pollution to the surrounding environment. Therefore, this utility model provides a balance beam welding workstation. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a balanced beam welding workstation, which solves the problem that high-temperature metal particles and slag carried in the sparks will splash onto the ground in the work area after cooling, causing pollution to the surrounding environment of the equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a balanced beam welding workstation, comprising a base, on which a welding robot is mounted near the front side of the top of the base, and a slag collection mechanism is provided on the front side of the base. The slag collection mechanism includes: a support assembly disposed on the front side of the base; a protective assembly disposed on top of the support assembly, the protective assembly including a U-shaped frame, on which two sets of support rollers are mounted symmetrically on the front and rear outer surfaces of the U-shaped frame, and a slot is provided on the rear side of the U-shaped frame; two extension assemblies symmetrically disposed on the left and right sides of the protective assembly, each extension assembly including an extension frame movably fitted onto the outer wall of the U-shaped frame, and the extension frame being able to slide left and right along the surface of the U-shaped frame; fixing plates are mounted on the front and rear sides of the extension frame near the top, and C-shaped plates fitted onto the support rollers are mounted on the top surface of the fixing plates; and an angle adjustment assembly mounted on the support assembly and connected to the bottom of the protective assembly.

[0006] Preferably, columns are installed on the top of the base at positions on both the left and right sides of the welding robot, and welding support platforms are installed on the front side of the columns. The welding support platforms extend into the U-shaped frame through slots.

[0007] Preferably, a limiting plate is symmetrically installed on the bottom surface of the U-shaped frame, and the limiting plate is arranged along the width direction of the U-shaped frame.

[0008] Preferably, the support assembly includes a base plate, and a U-shaped bracket is installed on the top surface of the base plate near the rear side. The U-shaped bracket is arranged along the length of the U-shaped frame, and a support frame is connected between the inner walls on both sides of the U-shaped bracket near the top via a shaft. The top surface of the support frame is fixedly connected to the bottom surface of the U-shaped frame.

[0009] Preferably, the angle adjustment assembly includes an electric actuator rotatably mounted on the top surface of the base plate near the rear side. The telescopic end of the electric actuator extends forward at an upward angle. A U-shaped mounting bracket is installed on the telescopic end of the electric actuator. The U-shaped mounting bracket is arranged along the length of the U-shaped frame. A roller is provided between the inner walls of the left and right sides of the U-shaped mounting bracket. The roller contacts the U-shaped frame. A connecting shaft is fixedly connected to both ends of the roller. The connecting shaft passes through the inner wall of the U-shaped mounting bracket and extends outward. A limit roller is installed at the end of the connecting shaft. The limit roller is located inside a limit plate.

[0010] Preferably, a straight slot is formed through the front surface of the extension frame, the straight slot is set along the length of the U-shaped frame, a stud that mates with the straight slot is installed on the front surface of the U-shaped frame, and a nut is threaded onto the outer wall of the stud, the nut abutting against the front surface of the extension frame.

[0011] Beneficial effects

[0012] This utility model provides a balanced beam welding workstation. Compared with the prior art, it has the following advantages:

[0013] 1. This balanced beam welding workstation uses a U-shaped frame of the protective component to protect the area below the welding zone during the welding process, preventing molten slag from splashing directly onto the ground. If the welding area is large, the protection and slag collection range can be expanded by extending the component. This allows the sparks generated during welding and the spatter carrying high-temperature metal particles and molten slag to be collected within the U-shaped frame and the extended frame, preventing cooled molten slag from splashing onto the ground in the work area and effectively solving the problem of environmental pollution in the work area.

[0014] 2. This balanced beam welding workstation uses an electric actuator to retract, which moves the rollers on the U-shaped mounting frame, adjusting the U-shaped frame to a suitable tilt angle. The tilted U-shaped frame allows the collected slag to slide naturally down the inclined surface or facilitates manual cleaning, greatly improving cleaning efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional appearance schematic diagram of the present utility model;

[0016] Figure 2 This is a bottom view of the protective assembly used in this utility model;

[0017] Figure 3 For practical purposes Figure 2 Enlarged view of point A in the image;

[0018] Figure 4 This is an exploded view of the structure of this utility model;

[0019] Figure 5 For practical purposes Figure 4 Enlarged view of point B in the image.

[0020] In the diagram: 1. Base; 11. Column; 12. Welding support platform; 13. Welding robot; 2. Support assembly; 21. Base plate; 22. U-shaped bracket; 23. Support frame; 3. Protective assembly; 31. U-shaped frame; 32. Limiting plate; 33. Support roller assembly; 34. Groove; 4. Extension assembly; 41. Extension frame; 42. Straight groove hole; 43. Fixing plate; 44. C-shaped plate; 5. Angle adjustment assembly; 51. Electric actuator; 52. U-shaped mounting bracket; 53. Roller; 54. Connecting shaft; 55. Limiting roller; 6. Stud; 61. Nut. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This utility model provides two technical solutions:

[0023] Figures 1-5The first embodiment is shown: a balanced beam welding workstation, including a base 1, with a welding robot 13 mounted on the top of the base 1 near the front. A slag collection mechanism is provided on the front side of the base 1, comprising: a support assembly 2, disposed on the front side of the base 1; and a protective assembly 3, disposed on top of the support assembly 2. The protective assembly 3 includes a U-shaped frame 31, with two sets of support rollers 33 mounted on the outer wall of the U-shaped frame 31. The two sets of support rollers 33 are symmetrically mounted on the front and rear outer surfaces of the U-shaped frame 31. A slot 34 is provided on the rear side; two extension components 4 are symmetrically arranged on the left and right sides of the protective component 3. Each extension component 4 includes an extension frame 41 that is movably fitted onto the outer wall of the U-shaped frame 31 and can slide left and right along the surface of the U-shaped frame 31. Fixed plates 43 are installed on the front and rear sides of the extension frame 41 near the top. A C-shaped plate 44 fitted onto the support roller group 33 is installed on the top surface of the fixed plate 43; an angle adjustment component 5 is installed on the support component 2 and connected to the bottom of the protective component 3. Columns 11 are installed on the top of the base 1 on both the left and right sides of the welding robot 13. A welding support platform 12 is installed on the front side of the column 11 and extends into the U-shaped frame 31 through the slot 34. A straight slot 42 is provided through the front surface of the extension frame 41. The straight slot 42 is set along the length of the U-shaped frame 31. A stud 6 that mates with the straight slot 42 is installed on the front surface of the U-shaped frame 31. A nut 61 is threaded onto the outer wall of the stud 6. The nut 61 abuts against the front surface of the extension frame 41.

[0024] Specifically, the U-shaped frame 31 is used to protect the area below the welding area during welding to prevent molten slag from splashing directly onto the ground. The slot 34 facilitates the insertion of the welding support table 12, so that the welding process of the balance beam on the welding support table 12 can be effectively protected by the U-shaped frame 31. The support roller group 33 not only provides a track for the sliding of the C-shaped plate 44 in the extension assembly 4, but also ensures the smooth movement of the extension frame 41.

[0025] Furthermore, the welding support platform 12 extends into the U-shaped frame 31 through the slot 34 to place the balance beam to be welded, so that it is within the operating range of the welding robot 13, while ensuring that the slag generated during the welding process can be effectively collected by the U-shaped frame 31.

[0026] Furthermore, when the welding area is large, the nut 61 is loosened, and the extension frame 41 can slide left and right along the straight slot hole 42 on the outer wall of the U-shaped frame 31. The C-shaped plate 44 slides on the support roller group 33. After adjusting to the appropriate position, the nut 61 is tightened to fix it, thereby expanding the range of protection and slag collection.

[0027] Figures 1-5The second embodiment is shown, and its main difference from the first embodiment is that a limiting plate 32 is symmetrically installed on the bottom surface of the U-shaped frame 31, and the limiting plate 32 is arranged along the width direction of the U-shaped frame 31. The support assembly 2 includes a base plate 21, and a U-shaped bracket 22 is installed on the top surface of the base plate 21 near the rear side. The U-shaped bracket 22 is arranged along the length direction of the U-shaped frame 31, and a support frame 23 is connected to the inner walls on both sides of the U-shaped bracket 22 near the top via a shaft. The top surface of the support frame 23 is fixedly connected to the bottom surface of the U-shaped frame 31. The angle adjustment assembly 5 includes an electric actuator 51 rotatably mounted on the top surface of the base plate 21 near the rear. The telescopic end of the electric actuator 51 extends forward at an upward angle. A U-shaped mounting bracket 52 is installed on the telescopic end of the electric actuator 51. The U-shaped mounting bracket 52 is arranged along the length of the U-shaped frame 31. A roller 53 is provided between the inner walls of the left and right sides of the U-shaped mounting bracket 52. The roller 53 contacts the U-shaped frame 31. A connecting shaft 54 ​​is fixedly connected to both ends of the roller 53. The connecting shaft 54 ​​passes through the inner wall of the U-shaped mounting bracket 52 and extends outward. A limit roller 55 is installed at the end of the connecting shaft 54. The limit roller 55 is located inside the limit plate 32.

[0028] Specifically, the electric actuator 51 extends and retracts to move the U-shaped mounting bracket 52, causing the roller 53 to push the U-shaped frame 31 to rotate around the axis of the support frame 23, thereby achieving angle adjustment. At the same time, the limiting rollers 55 on the connecting shafts 54 at both ends of the roller 53 roll within the limiting plate 32, ensuring that the U-shaped frame 31 rotates smoothly and accurately.

[0029] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0030] Working principle: During the welding process, the U-shaped frame 31 of the protective component 3 protects the area below the welding area to prevent molten slag from splashing directly onto the ground. If the welding area is large, it can be adjusted by the extension component 4. Loosen the nut 61 and slide the extension frame 41 along the straight slot hole 42 so that it slides left and right on the outer wall of the U-shaped frame 31. The C-shaped plate 44 slides on the support roller group 33 to ensure that the extension frame 41 moves smoothly. After adjusting to the appropriate position, tighten the nut 61 to fix it. The extension frames 41 on the left and right sides extend outward to expand the range of protection and slag collection, so that the sparks generated by welding and the spatter carrying high-temperature metal particles and molten slag can be collected in the U-shaped frame 31 and the extension frame 41, avoiding the molten slag after cooling from splashing onto the ground of the working area.

[0031] When it is necessary to clean the welding slag inside the U-shaped frame 31 and the extension frame 41, the electric push rod 51 is retracted, which drives the roller 53 on the U-shaped mounting frame 52 to move, so that the U-shaped frame 31 is adjusted to a suitable tilt angle. The tilted U-shaped frame 31 allows the collected molten slag to slide down naturally along the tilted surface or is easy to clean manually, which greatly improves the cleaning efficiency.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A balanced beam welding workstation, comprising a base (1), wherein a welding robot (13) is mounted on the top of the base (1) near the front side, characterized in that: The base (1) is provided with a slag collection mechanism on its front side, the slag collection mechanism comprising: Support component (2) is disposed on the front side of base (1); The protective component (3) is set on the top of the support component (2). The protective component (3) includes a U-shaped frame (31). Two sets of support rollers (33) are installed on the outer wall of the U-shaped frame (31). The two sets of support rollers (33) are symmetrically installed on the front and rear outer surfaces of the U-shaped frame (31). A slot (34) is opened on the rear side of the U-shaped frame (31). The extension component (4) is set to two, symmetrically arranged on the left and right sides of the protective component (3). The extension component (4) includes an extension frame (41) that is movably sleeved on the outer wall of the U-shaped frame (31), and the extension frame (41) can slide left and right along the surface of the U-shaped frame (31). The front and rear sides of the extension frame (41) are equipped with fixing plates (43) near the top. The top surface of the fixing plate (43) is equipped with a C-shaped plate (44) sleeved on the support roller group (33). An angle adjustment component (5) is mounted on the support component (2) and connected to the bottom of the protective component (3).

2. The balanced beam welding workstation according to claim 1, characterized in that: The base (1) is equipped with columns (11) on the top of the welding robot (13) on both the left and right sides. A welding support platform (12) is installed on the front side of the column (11). The welding support platform (12) extends into the U-shaped frame (31) through the slot (34).

3. The balanced beam welding workstation according to claim 1, characterized in that: A limiting plate (32) is symmetrically installed on the bottom surface of the U-shaped frame (31), and the limiting plate (32) is set along the width direction of the U-shaped frame (31).

4. The balanced beam welding workstation according to claim 1, characterized in that: The support assembly (2) includes a base plate (21). A U-shaped bracket (22) is installed on the top surface of the base plate (21) near the rear side. The U-shaped bracket (22) is arranged along the length of the U-shaped frame (31). A support frame (23) is connected by a shaft between the inner walls on both sides of the U-shaped bracket (22) near the top. The top surface of the support frame (23) is fixedly connected to the bottom surface of the U-shaped frame (31).

5. The balanced beam welding workstation according to claim 4, characterized in that: The angle adjustment assembly (5) includes an electric actuator (51) rotatably mounted on the top surface of the base plate (21) near the rear side. The telescopic end of the electric actuator (51) extends forward at an upward angle. A U-shaped mounting bracket (52) is installed on the telescopic end of the electric actuator (51). The U-shaped mounting bracket (52) is arranged along the length direction of the U-shaped frame (31). A roller (53) is provided between the inner walls on the left and right sides of the U-shaped mounting bracket (52). The roller (53) contacts the U-shaped frame (31). A connecting shaft (54) is fixedly connected to both ends of the roller (53). The connecting shaft (54) passes through the inner wall of the U-shaped mounting bracket (52) and extends outward. A limiting roller (55) is installed at the end of the connecting shaft (54). The limiting roller (55) is arranged inside the limiting plate (32).

6. The balanced beam welding workstation according to claim 1, characterized in that: The front surface of the extension frame (41) is provided with a through straight slot (42), which is set along the length of the U-shaped frame (31). A stud (6) that mates with the straight slot (42) is installed on the front surface of the U-shaped frame (31). A nut (61) is threaded onto the outer wall of the stud (6), and the nut (61) abuts against the front surface of the extension frame (41).

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