Shaping device for scaffold fastener machining

Abstract

The utility model relates to the technical field of scaffold fasteners, in particular to a shaping device for scaffold fastener machining. According to the technical scheme, the device comprises a supporting table and a fixing plate fixedly installed at the top of the supporting table, and a clamping assembly and a protection assembly are arranged on the supporting table; the clamping assembly comprises two fixing rods fixedly installed on one side of the fixing plate, and a movable plate is slidably installed on the outer sides of the two fixing rods. Through mutual cooperation of the rotating rod, the clamping block, the threaded sleeve, the movable plate, the fixed cover, the first guide hopper and the second guide hopper, scaffold fasteners can be conveniently shaped and machined, a cutter head can be protected, the situation that personnel are injured due to the fact that the personnel touch the cutter head by mistake is avoided, meanwhile, splashing chippings during machining can be intercepted, and the machining efficiency is improved. And chippings fall into the first guide hopper and are automatically guided out for cleaning, the situation that the chippings splash and scatter during machining is avoided, and the machined scaffold fasteners can be automatically guided out and collected.

Description

Technical Field

[0001] This utility model relates to the field of scaffolding coupler processing technology, specifically a shaping device for scaffolding coupler processing. Background Technology

[0002] Scaffolding couplers are key connecting components for erecting steel pipe scaffolding systems. Their function is to securely connect steel pipes in different directions to form a load-bearing structure. During the processing of scaffolding couplers, it is necessary to process and shape them into arc-shaped grooves so that the couplers can clamp onto the steel pipes. A shaping device is required during processing.

[0003] The existing technology has the following problems:

[0004] During the shaping and processing of scaffolding couplers, it is usually necessary for personnel to manually pick up and place the couplers. The friction during the processing of the curved groove can easily cause the scaffolding couplers to generate high temperatures, making it inconvenient to automatically export and collect the scaffolding couplers after the shaping and processing is completed. At the same time, it is not convenient to protect the cutter head during the shaping and processing, and it is not convenient to restrict and automatically export and clean up the debris during the processing. Utility Model Content

[0005] The purpose of this utility model is to provide a shaping device for processing scaffold fasteners, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a shaping device for processing scaffold fasteners, comprising a support platform and a fixed plate fixedly installed on the top of the support platform. The support platform is provided with a clamping assembly and a protective assembly. The clamping assembly includes two fixed rods fixedly installed on one side of the fixed plate. A movable plate is slidably installed on the outer side of the two fixed rods. Two clamping blocks are slidably installed on one side of the movable plate. Two threaded sleeves are slidably connected to the other side of the movable plate. Each clamping block is fixedly connected to one threaded sleeve. A rotating rod is rotatably installed on one side of the movable plate, the rotating rod passing through the two threaded sleeves and engaging with the threaded sleeves. The movable plate is connected by a threaded connection. A support plate is fixedly installed at the bottom of the movable plate. A fastener body is clamped and fixed on the inner side of the two clamping blocks. The bottom of the fastener body is in contact with the support plate. A second guide hopper is fixedly installed at the bottom of the support platform. The second guide hopper is located below the fastener body. The protective assembly includes a fixed box fixedly installed on the top of the support platform. The fixed box is located on one side of the movable plate. One end of each of the two fixing rods extends into the fixed box and is fixedly connected to the fixed box. A cutter head is rotatably installed on the inner side of the fixed box. A first guide hopper is fixedly installed at the bottom of the support platform. The first guide hopper is located below the cutter head.

[0007] By rotating the lever in either direction, and utilizing the threaded connection between the threaded sleeve and the lever, the lever can move the threaded sleeve to open or close during rotation, simultaneously moving the clamping blocks to open and close. After the clamping blocks are moved to open, the scaffold coupler requiring shaping is placed on the support plate, with one side of the coupler aligned with the movable plate. Then, the clamping blocks are moved to close, clamping and fixing the coupler. By moving the movable plate to the left and extending it into the fixed box, and by rapidly rotating the cutter head, the scaffold coupler can be shaped. In the shaping process, the fixed box protects the cutter head, preventing accidental injury from accidental contact. It also intercepts flying debris during processing, directing it into the first guide hopper for automatic removal and cleaning, preventing debris from scattering during machining. After shaping, the movable plate moves to the right to reset, then the clamping block separates, allowing the shaped scaffold coupler to fall into the second guide hopper. The second guide hopper then automatically removes and collects the scaffold coupler.

[0008] Preferably, the bottom of the support platform is fixedly equipped with multiple support legs, and the inner side of the support platform is provided with a guide groove and a fixing groove, which are located at the top of the second guide hopper and the first guide hopper, respectively. The support legs can support and fix the support platform, the guide groove facilitates the falling of the shaped scaffold fasteners into the second guide hopper, and the fixing groove facilitates the falling of debris into the first guide hopper.

[0009] Preferably, a first motor is fixedly installed on the top of the fixed box, and the output end of the first motor is fixedly connected to the shaft of the cutter head. A support frame is fixedly installed on the bottom of the support platform, and the bottom of the cutter head is rotatably connected to the support frame. The first motor can drive the cutter head to rotate rapidly, and the support frame can support the bottom of the cutter head, improving the stability of the cutter head during rotation.

[0010] Preferably, a telescopic rod is fixedly installed on one side of the fixed plate, and the output end of the telescopic rod is fixedly connected to the movable plate. Two movable slots are formed on the inner side of the movable plate, and the two fixed rods are respectively located inside the two movable slots and slidably installed with them. The telescopic rod can drive the movable plate to move left and right, the movable slots facilitate the movable plate to slide left and right along the fixed rods, and the fixed rods can limit the sliding of the movable plate to prevent it from tilting.

[0011] Preferably, the inner side of the movable plate has two sliding grooves. The connection between each clamping block and the threaded sleeve is located inside one sliding groove and is slidably installed with the groove. The outer periphery of the rotating rod is fixedly installed with a bidirectional thread, and both threaded sleeves are located outside the bidirectional thread and engage with it. The sliding grooves facilitate the separation or closure of the threaded sleeves from the clamping blocks. The bidirectional threaded connection between the threaded sleeves and the rotating rod allows the rotating rod to drive the two threaded sleeves to separate or close during rotation.

[0012] Preferably, two support blocks are fixedly installed on one side of the movable plate, with the two support blocks located at both ends of the rotating rod. The rotating rod is rotatably connected to the two support blocks. A second motor is fixedly installed on the outer side of one of the support blocks, and the output end of the second motor is fixedly connected to the axis of the rotating rod. The support blocks can support both ends of the rotating rod, and the second motor can drive the rotating rod to rotate forward or backward.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] By employing a rotating rod, clamping blocks, threaded sleeves, a movable plate, a fixed cover, and the coordinated operation of a first and second guide hopper, the rotating rod is driven to rotate. The threaded sleeve, connected to the rotating rod in a threaded manner, allows the rotating rod to move in either direction, causing the threaded sleeve to separate or retract. Simultaneously, this causes the clamping blocks to separate and retract. By moving the clamping blocks apart, the scaffolding coupler requiring shaping is placed on the support plate, with one side of the coupler aligning with the movable plate. Then, the clamping blocks retract, clamping and fixing the scaffolding coupler. Finally, the movable plate moves to the left and extends into the fixed box. The cutting head rotates rapidly to shape scaffold couplers. A fixed box protects the cutting head, preventing accidental injury. The fixed box also intercepts flying debris during processing, directing it into the first guide hopper for automatic removal and cleaning, preventing debris from scattering. After shaping, the movable plate moves to the right to reset, and the clamping blocks separate, allowing the shaped scaffold couplers to fall into the second guide hopper for collection. The system automatically removes and collects the processed scaffold couplers. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the front sectional view of the present invention;

[0017] Figure 3 This is a side view of the movable plate structure of this utility model;

[0018] Figure 4 This is a top view sectional diagram of the movable plate structure of this utility model.

[0019] In the diagram: 1. Support platform; 2. Support leg; 3. First guide hopper; 4. Second guide hopper; 5. Guide chute; 6. Fixed box; 7. First motor; 8. Fixed plate; 9. Fixed rod; 10. Movable plate; 11. Telescopic rod; 12. Fixed groove; 13. Cutter head; 14. Support frame; 15. Movable groove; 16. Support plate; 17. Slide groove; 18. Clamping block; 19. Fastener body; 20. Support block; 21. Second motor; 22. Rotating rod; 23. Threaded sleeve; 24. Bidirectional thread. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] This utility model provides, for example Figure 1-4 The device shown is a shaping device for processing scaffold couplers, including a support platform 1 and a fixed plate 8 fixedly installed on the top of the support platform 1. The support platform 1 is provided with a clamping assembly and a protective assembly. The clamping assembly includes two fixed rods 9 fixedly installed on one side of the fixed plate 8. A movable plate 10 is slidably installed on the outer side of the two fixed rods 9. Two clamping blocks 18 are slidably installed on one side of the movable plate 10. Two threaded sleeves 23 are slidably connected to the other side of the movable plate 10. Each clamping block 18 is fixedly connected to one threaded sleeve 23. A rotating rod 22 is rotatably installed on one side of the movable plate 10. The rotating rod 22 passes through the two threaded sleeves 23 and is threadedly connected to the threaded sleeves 23. A support plate 16 is fixedly installed at the bottom of the movable plate 10. The inner sides of the two clamping blocks 18 clamp and fix the fastener body 19. The bottom of the fastener body 19 is in contact with the support plate 16. A second guide hopper 4 is fixedly installed at the bottom of the support platform 1. The second guide hopper 4 is located below the fastener body 19. The protective assembly includes a fixed box 6 fixedly installed on the top of the support platform 1. The fixed box 6 is located on one side of the movable plate 10. One end of each of the two fixing rods 9 extends into the fixed box 6 and is fixedly connected to the fixed box 6. A cutter head 13 is rotatably installed inside the fixed box 6. A first guide hopper 3 is fixedly installed at the bottom of the support platform 1. The first guide hopper 3 is located below the cutter head 13.

[0022] Multiple support legs 2 are fixedly installed at the bottom of the support platform 1. A guide groove 5 and a fixing groove 12 are opened on the inner side of the support platform 1. The guide groove 5 and the fixing groove 12 are located at the top of the second guide hopper 4 and the first guide hopper 3, respectively.

[0023] The top of the fixed box 6 is fixedly installed with a first motor 7, the output end of the first motor 7 is fixedly connected to the shaft of the cutter head 13, and the bottom of the support platform 1 is fixedly installed with a support frame 14, and the bottom of the cutter head 13 is rotatably connected to the support frame 14.

[0024] A telescopic rod 11 is fixedly installed on one side of the fixed plate 8. The output end of the telescopic rod 11 is fixedly connected to the movable plate 10. Two movable slots 15 are opened on the inner side of the movable plate 10. Two fixed rods 9 are located inside the two movable slots 15 and are slidably installed with the movable slots 15.

[0025] Two slide grooves 17 are provided on the inner side of the movable plate 10. The connection between each clamping block 18 and the threaded sleeve 23 is located inside one slide groove 17 and is slidably installed with the slide groove 17. The outer periphery of the rotating rod 22 is fixedly installed with a bidirectional thread 24. Both threaded sleeves 23 are located outside the bidirectional thread 24 and are engaged with the bidirectional thread 24.

[0026] Two support blocks 20 are fixedly installed on one side of the movable plate 10. The two support blocks 20 are located at both ends of the rotating rod 22. The rotating rod 22 is rotatably connected to the two support blocks 20. A second motor 21 is fixedly installed on the outside of one support block 20. The output end of the second motor 21 is fixedly connected to the axis of the rotating rod 22.

[0027] The working principle of the shaping device for scaffolding fastener processing based on the embodiment is as follows: by starting the second motor 21, the second motor 21 can drive the rotating rod 22 to rotate forward or reverse. By using the threaded sleeve 23 to be threadedly connected to the rotating rod 22, the rotating rod 22 can drive the threaded sleeve 23 to separate or close when rotating forward or reverse, and simultaneously drive the clamping block 18 to separate and close.

[0028] By moving the clamping block 18 to separate, the scaffold coupler that needs to be shaped is placed on the support plate 16, so that one side of the scaffold coupler is in contact with the movable plate 10, and then the clamping block 18 is moved to close and fix the scaffold coupler.

[0029] The telescopic rod 11 is extended by electric power control, which can push the movable plate 10 to move to the left and extend into the fixed box 6. The first motor 7 drives the cutter head 13 to rotate quickly, which can shape the scaffold fasteners. The fixed box 6 can protect the cutter head 13 to prevent personnel from accidentally touching the cutter head 13 and getting injured. At the same time, the fixed box 6 can intercept the debris that flies during processing, so that the debris falls into the first guide hopper 3 and is automatically discharged and cleaned, so as to avoid the debris flying and scattering during processing.

[0030] After the shaping process is completed, the telescopic rod 11 is retracted by using electric power, which can drive the movable plate 10 to move to the right and reset, and then drive the clamping block 18 to separate and move, so that the shaped scaffold coupler can fall into the second guide hopper 4. The second guide hopper 4 can be used to export and collect the scaffold coupler, and the processed scaffold coupler can be automatically exported and collected.

[0031] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A shaping device for processing scaffold couplers, comprising a support platform (1) and a fixing plate (8) fixedly installed on the top of the support platform (1), characterized in that: The support platform (1) is equipped with a clamping assembly and a protective assembly; The clamping assembly includes two fixed rods (9) fixedly installed on one side of the fixed plate (8), a movable plate (10) is slidably installed on the outer side of the two fixed rods (9), two clamping blocks (18) are slidably installed on one side of the movable plate (10), and two threaded sleeves (23) are slidably connected on the other side of the movable plate (10). Each clamping block (18) is fixedly connected to a threaded sleeve (23). A rotating rod (22) is rotatably installed on one side of the movable plate (10). The rotating rod (22) passes through the two threaded sleeves (23) and is threadedly connected to the threaded sleeves (23). A support plate (16) is fixedly installed at the bottom of the movable plate (10). A fastener body (19) is clamped and fixed on the inner side of the two clamping blocks (18). The bottom of the fastener body (19) is in contact with the support plate (16). A second guide hopper (4) is fixedly installed at the bottom of the support platform (1). The second guide hopper (4) is located below the fastener body (19). The protective assembly includes a fixed box (6) fixedly installed on the top of the support platform (1). The fixed box (6) is located on one side of the movable plate (10). One end of each of the two fixed rods (9) extends into the fixed box (6) and is fixedly connected to the fixed box (6). A cutter disc (13) is rotatably installed on the inner side of the fixed box (6). A first guide hopper (3) is fixedly installed at the bottom of the support platform (1). The first guide hopper (3) is located below the cutter disc (13).

2. The shaping device for processing scaffold couplers according to claim 1, characterized in that: The bottom of the support platform (1) is fixedly equipped with multiple support legs (2). The inner side of the support platform (1) is provided with a guide groove (5) and a fixing groove (12). The guide groove (5) and the fixing groove (12) are located at the top of the second guide hopper (4) and the first guide hopper (3), respectively.

3. The shaping device for processing scaffold couplers according to claim 1, characterized in that: The top of the fixed box (6) is fixedly installed with a first motor (7), the output end of the first motor (7) is fixedly connected to the shaft of the cutter head (13), and the bottom of the support platform (1) is fixedly installed with a support frame (14), and the bottom of the cutter head (13) is rotatably connected to the support frame (14).

4. The shaping device for processing scaffold couplers according to claim 1, characterized in that: A telescopic rod (11) is fixedly installed on one side of the fixed plate (8). The output end of the telescopic rod (11) is fixedly connected to the movable plate (10). Two movable slots (15) are opened on the inner side of the movable plate (10). The two fixed rods (9) are located inside the two movable slots (15) and are slidably installed with the movable slots (15).

5. A shaping device for processing scaffold couplers according to claim 1, characterized in that: The inner side of the movable plate (10) has two sliding grooves (17). The connection between each clamp (18) and the threaded sleeve (23) is located inside one sliding groove (17) and is slidably installed with the sliding groove (17). The outer periphery of the rotating rod (22) is fixedly installed with a bidirectional thread (24). Both threaded sleeves (23) are located outside the bidirectional thread (24) and are engaged with the bidirectional thread (24).

6. A shaping device for processing scaffold couplers according to claim 1, characterized in that: Two support blocks (20) are fixedly installed on one side of the movable plate (10). The two support blocks (20) are located at both ends of the rotating rod (22). The rotating rod (22) is rotatably connected to the two support blocks (20). A second motor (21) is fixedly installed on the outside of one of the support blocks (20). The output end of the second motor (21) is fixedly connected to the axis of the rotating rod (22).

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