Automatic slurrying station suitable for mine underground roadway section

Abstract

The utility model provides an automatic slurrying station suitable for a mine underground roadway section, a guide rail is laid along a top plate of a roadway, one end of the guide rail extends to a material storage station, the other end of the guide rail extends to a stirring station, and a driving vehicle is assembled on the guide rail in a sliding manner; the pulping machine is located at a stirring station, a feeding port of the pulping machine is connected to the hopper through the spiral feeding machine, and an outlet of the pulping machine is connected with the stirring machine through the pump body. The feeding port of the pulping machine is further connected with a water supply pipeline, a water supply electromagnetic valve is arranged on the water supply pipeline, a weighing module is arranged at the bottom of the pulping machine, and the pulping machine, the pump body, the stirring machine, the spiral feeding machine, the water supply electromagnetic valve and the weighing module are correspondingly connected to a controller. The whole slurrying system is arranged along the trend of the roadway, a special chamber with a super-large section is not needed, and the adaptability is high.

Description

Technical Field

[0001] This utility model belongs to the technical field of underground grouting, specifically relating to an automated grouting station suitable for the cross-section of underground mine roadways. Background Technology

[0002] Due to projects such as reinforcement of fractured surrounding rock, water control, fire prevention and extinguishing, gas control, cavity filling, and filling mining, a large amount of grouting is required both above and below ground. This results in high material consumption and high requirements for grouting capacity, making the construction of automated grouting stations highly necessary. Traditional automated grouting stations require grouting equipment to be arranged in chambers with ultra-large cross-sections, resulting in a large amount of roadway engineering.

[0003] Therefore, there is a need to provide an improved technical solution that addresses the shortcomings of the existing technology. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and to provide an automated pulping station suitable for the cross-section of underground mine roadways.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automated pulping station suitable for the cross-section of underground mine roadways includes:

[0007] The guide rail is laid along the top plate of the tunnel, with one end extending to the storage station and the other end extending to the mixing station. A drive vehicle is slidably mounted on the guide rail.

[0008] A pulper, located at the mixing station, wherein the inlet of the pulper is connected to the hopper via a screw feeder, and the outlet of the pulper is connected to the mixer via a pump body;

[0009] The feed inlet of the pulper is also connected to a water supply pipeline, and a water supply solenoid valve is installed on the water supply pipeline. A weighing module is installed at the bottom of the pulper. The pulper, pump body, mixer, screw feeder, water supply solenoid valve and weighing module are connected to the controller.

[0010] Preferably, the hopper is a conical groove, and the bottom of the hopper is connected to the feed end of the screw feeder.

[0011] Preferably, the bottom of the pulper frame is provided with height-adjustable support legs, the screw feeder is hinged to the feed inlet of the pulper, and the screw feeder is provided with a support mechanism at one end of the hopper.

[0012] Preferably, the support mechanism includes a support member and support legs. The support member is an arc-shaped plate corresponding to the screw feeder, and the two support legs are respectively hinged to both ends of the support member.

[0013] Preferably, a filter plate is provided above the hopper, and a vibrator is provided on the outer wall of the hopper.

[0014] Preferably, the pulper has a mixing chamber, inside which are horizontally distributed mixing shafts. The bottom of the mixing chamber is an arc-shaped bottom adapted to the mixing shafts. A discharge port is provided below the end of the mixing chamber away from the feed inlet, and the discharge port is correspondingly connected to the pump body.

[0015] Preferably, the discharge end of the pump body is connected to the feed inlet of the pulper and the mixer via a three-way valve.

[0016] Beneficial effects: The pulping system is installed in the internal roadways of the mine. The entire pulping system is set along the direction of the roadway, so there is no need to build a special extra-large cross-section chamber, which makes it highly adaptable. Attached Figure Description

[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. Wherein:

[0018] Figure 1 A simplified structural diagram of the pulping station in a specific embodiment provided by this utility model;

[0019] Figure 2 A simplified structural diagram of the pulping machine provided in a specific embodiment of this utility model;

[0020] Figure 3 This is a simplified structural diagram of the unloading platform in a specific embodiment of the present invention.

[0021] In the diagram: 1. Tunnel; 2. Guide rail; 3. Drive vehicle; 4. Tonnage bag; 5. Unloading platform; 6. Hopper; 7. Screw feeder; 8. Pulping machine; 9. Pump body; 10. Three-way valve; 11. Water supply pipeline; 12. Mixer; 13. Support legs; 14. Support components; 15. Discharge port; 501. Main frame; 502. Extrusion cylinder; 503. Unloading pipe; 504. Unloading cylinder; 505. Unloading plate; 506. Extrusion ring; 507. Upper platform; 508. Lower platform. Detailed Implementation

[0022] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art are within the protection scope of this utility model.

[0023] In the description of this utility model, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and do not require that this utility model be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. The terms "connected" and "linked" used in this utility model should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; they can refer to a direct connection or an indirect connection through intermediate components. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0024] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.

[0025] like Figure 1-3 As shown, an automated pulping station suitable for the cross-section of underground mine roadways includes a guide rail 2, a pulping machine 8, and a mixer 12. The guide rail 2 is laid along the roof of the roadway 1 and can be an I-beam. It is anchored to the roof of the roadway 1 by anchor bolts. The guide rail 2 extends along the extension direction of the roadway 1. A drive vehicle 3 is slidably mounted on the guide rail 2. The drive vehicle 3 is driven by a stepper motor and is equipped with an electric hoist (the drive vehicle 3 can refer to the structure of a traveling crane). One end of the guide rail 2 extends to the storage station, and the other end extends to the mixing station, so that the ton bag 4 can be hoisted and moved between the storage station and the mixing station. The pulping machine 8 is located at the mixing station, and the feed inlet of the pulping machine 8 is connected to a screw conveyor 7. The outlet of the hopper 6 and pulper 8 is connected to the mixer 12 via the pump body 9, thereby transferring materials to the pulper 8. The feed inlet of the pulper 8 is located at the top and is also connected to a water supply pipe 11. A water supply solenoid valve is installed on the water supply pipe 11. A weighing module is installed at the bottom of the pulper 8. Materials and water are supplied sequentially. The material ratio is controlled according to the detection of the weighing module. The pulper 8 is equipped with a pulping motor, and the mixer 12 is equipped with a stirring motor. The screw feeder 7 is a screw guiding device driven by the feeding motor. The pulper 8, pump body 9, mixer 12, screw feeder 7, water supply solenoid valve and weighing module are connected to the controller to realize automated pulping.

[0026] In an optional embodiment, the hopper 6 is a conical groove, specifically a polygonal pyramid or a cone. The bottom of the hopper 6 corresponds to the feed end of the screw feeder 7 and is fixedly connected to the guide pipe of the screw feeder 7 by welding.

[0027] The screw feeder 7 includes a guide pipe and a screw guide rod. The screw guide rod is rotatably connected inside the guide pipe. One end of the screw guide rod extends out of the guide pipe and is connected to the feeding motor. The upper end of the guide pipe is provided with a discharge end, which is connected to the feed inlet of the pulper 8 through a corrugated pipe.

[0028] In one optional embodiment, the bottom of the outer frame of the pulper 8 is provided with height-adjustable support legs. These legs can be spirally connected or multi-sectioned, allowing for height adjustment as needed. Furthermore, the screw feeder 7 is hinged to the feed inlet of the pulper 8, allowing for angle changes based on height adjustment. A support mechanism is provided at one end of the screw feeder 7 corresponding to the hopper 6. This support mechanism supports the guide pipe of the screw feeder 7.

[0029] The support mechanism includes a support member 14 and a support leg 13. The support leg 13 is a triangular truss, and the support member 14 is an arc-shaped plate corresponding to the screw feeder 7. The arc-shaped plate is used to support the guide pipe of the screw feeder 7. The two support legs 13 are respectively hinged to the two ends of the support member 14 to form a hinge seat, which can be adapted to different angle changes.

[0030] Furthermore, a discharge platform 5 is provided above the hopper 6. The discharge platform 5 includes an upper platform 507, a lower platform 508, and a compression mechanism. The upper platform 507 is located above the main frame 501, and a discharge port corresponding to the outlet of the ton bag 4 is located in the middle of the upper platform 507. The bottom outlet of the ton bag 4 is generally sealed with two ropes. When using it, first untie the rope at the lower part of the outlet of the ton bag 4, and the outlet of the ton bag 4 can be passed through the discharge port. The lower platform 508 is located in the middle of the main frame 501. After the outlet of 4 passes through the discharge port, it points to the lower platform 508. The middle of the lower platform 508 is provided with a discharge pipe 503 corresponding to the discharge port. The upper end of the discharge pipe 503 is used to connect to the outlet of the ton bag 4. At this time, before the upper tie is untied, the ton bag 4 and the discharge pipe 503 can be connected without causing the material to fall. The lower end of the discharge pipe 503 points to the hopper 6. After the upper end of the discharge pipe 503 is connected to the outlet of the ton bag 4, all the tie is untied, and the material is transferred to the hopper 6 through the discharge pipe 503. The extrusion mechanism is located on the lower platform 508 and extrudes the upper end of the discharge pipe 503 circumferentially to extrude and seal the outlet of the ton bag 4 against the outer wall of the discharge pipe 503. The extrusion mechanism includes an extrusion ring 506 and an extrusion cylinder 502. The upper end of the discharge pipe 503 is a conical opening with the smaller end of the conical opening pointing upwards. The inner diameter of the extrusion ring 506 is adapted to the outer diameter of the lower part of the conical opening. The extrusion ring 506 is correspondingly sleeved on the outer wall of the conical opening of the discharge pipe 503. The extrusion ring 506 is driven by the longitudinal extrusion cylinder 502. At least two extrusion cylinders 502 are correspondingly connected to the extrusion ring 506, so that the extrusion ring 506 circumferentially squeezes the conical opening of the discharge pipe 503, thereby pressing the outlet of the ton bag 4.

[0031] Multiple corresponding unloading plates 505 are hinged on the upper platform 507 of the main frame 501. A corresponding unloading cylinder 504 is hinged below the unloading plate 505. The unloading cylinder 504 drives the unloading plate 505 to rotate upward to compress the ton bag 4 in the circumferential direction. There are 4 unloading plates 505.

[0032] The piston end of the extrusion cylinder 502 is connected to the hinge plate of the extrusion ring 506 via an extrusion spring. A vibrator is installed on the outer wall of the discharge pipe 503 to prevent blockage. A central hole corresponding to the discharge pipe 503 is provided in the middle of the lower platform 508. The inner diameter of the central hole is slightly larger than the outer diameter of the discharge pipe 503. At least four return springs are provided on the outer circumference of the discharge pipe 503. One end of the return spring is connected to the discharge pipe 503, and the other end extends radially along the discharge pipe 503 and is fixed on the lower platform 508, so that the vibration force of the vibrator can be fully released. Furthermore, a limiting platform with an outer diameter larger than the central hole is provided on the outer wall of the discharge pipe 503 to stop and limit in the longitudinal direction. Correspondingly, the extrusion cylinder 502 is hinged to the lower platform 508.

[0033] In an optional embodiment, a filter plate is provided above the hopper 6, and a vibrator is provided on the outer wall of the hopper 6. The extrusion cylinder 502, the discharge cylinder 504, the vibrator, and the solenoid valves corresponding to each cylinder are also connected to the controller, which can be a microcontroller.

[0034] In an optional embodiment, the pulper 8 has a stirring chamber, which is horizontal. A horizontally distributed stirring shaft is located inside the stirring chamber. One end of the stirring shaft extends out of the stirring chamber and connects to a pulping motor. Stirring blades are provided on the outer wall of the stirring shaft, and these blades are inclined to move the material from the inlet to the outlet 15. The bottom of the stirring chamber is an arc-shaped bottom adapted to the stirring shaft. An outlet 15 is located below the end of the stirring chamber furthest from the inlet, allowing the material to be stirred as it flows towards the outlet 15. The outlet 15 is connected to a pump body 9. The outlet end of the pump body 9 is connected to the inlet of the pulper 8 and the mixer 12 via a three-way valve 10. The three-way valve 10 switches to connect the inlet of the pulper 8 and the outlet end of the pump body 9, allowing the slurry to circulate through the pump body 9, thereby improving pulping efficiency.

[0035] The three-way valve 10 switches to connect the feed inlet of the mixer 12 with the discharge end of the pump body 9. The main body of the mixer 12 is a cylindrical barrel. Inside the mixer 12, there is a stirring shaft, which is connected to the stirring motor. The slurry is kept flowing by low-speed stirring to prevent the slurry from settling.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be within the scope of protection of the pending claims of the present utility model.

Claims

1. An automated pulping station suitable for the cross-section of underground mine roadways, characterized in that, include: The guide rail is laid along the top of the tunnel, with one end extending to the storage station and the other end extending to the mixing station. A drive vehicle is slidably mounted on the guide rail. A pulper, located at the mixing station, wherein the inlet of the pulper is connected to the hopper via a screw feeder, and the outlet of the pulper is connected to the mixer via a pump body; The feed inlet of the pulper is also connected to a water supply pipeline, and a water supply solenoid valve is installed on the water supply pipeline. A weighing module is installed at the bottom of the pulper. The pulper, pump body, mixer, screw feeder, water supply solenoid valve and weighing module are connected to the controller.

2. The automated pulping station suitable for underground mine roadway cross-sections according to claim 1, characterized in that, The hopper is a conical groove, and the bottom of the hopper is connected to the feed end of the screw feeder.

3. The automated pulping station suitable for underground mine roadway cross-sections according to claim 1, characterized in that, The bottom of the outer frame of the pulper is equipped with height-adjustable support legs, and the screw feeder is hinged to the feed inlet of the pulper. The screw feeder is equipped with a support mechanism at one end of the hopper.

4. The automated pulping station suitable for underground mine roadway cross-sections according to claim 3, characterized in that, The support mechanism includes a support member and support legs. The support member is an arc-shaped plate corresponding to the screw feeder, and the two support legs are respectively hinged to both ends of the support member.

5. The automated pulping station suitable for underground mine roadway cross-sections according to claim 2, characterized in that, A filter plate is provided above the hopper, and a vibrator is provided on the outer wall of the hopper.

6. The automated pulping station suitable for underground mine roadway cross-sections according to claim 1, characterized in that, The pulping machine has a mixing chamber with horizontally distributed mixing shafts inside. The bottom of the mixing chamber is an arc-shaped bottom adapted to the mixing shafts. A discharge port is provided below the end of the mixing chamber away from the feed inlet, and the discharge port is connected to the pump body.

7. The automated pulping station suitable for underground mine roadway cross-sections according to claim 1, characterized in that, The discharge end of the pump body is connected to the feed inlet of the pulper and the mixer via a three-way valve.

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