EPE pearl wool compounding device

Abstract

The utility model belongs to the technical field of EPE pearl wool compositing, and particularly relates to an EPE pearl wool compositing device which comprises a base, two sets of dust collection hoppers are installed on a first support, dust collection grooves are formed in the dust collection hoppers, material guiding pipes are installed on the side walls of the two sets of dust collection hoppers, a dust collection box is installed at the other ends of the material guiding pipes, and the dust collection grooves are communicated with the dust collection grooves. A dust collection box is placed in the dust collection box, an exhaust box is installed on the side wall of the dust collection box, exhaust grooves are formed in the two side walls of the exhaust box and the side wall of the dust collection box, two pieces of EPE pearl wool pass through the two dust collection hoppers, impurities and air on the EPE pearl wool are sucked into the dust collection hoppers together and then enter the dust collection box of the dust collection box from a material guide pipe, and then the impurities and the air in the EPE pearl wool pass through the two dust collection hoppers. Impurities are intercepted by a filter plate on the side wall of the dust collection box, and clean air is discharged from an exhaust groove, so that the impurities on the surface of the EPE pearl wool are cleaned, the influence of the impurities on the composite strength of the EPE pearl wool is avoided, the cleanliness of the EPE pearl wool is favorably improved, and the composite strength of the EPE pearl wool is favorably improved.

Description

Technical Field

[0001] This utility model relates to the field of EPE pearl cotton composite technology, specifically an EPE pearl cotton composite device. Background Technology

[0002] EPE pearl cotton is a new type of environmentally friendly packaging material. In the process of processing EPE pearl cotton, it is usually necessary to bond EPE pearl cotton with other materials, so a composite device is required.

[0003] A Chinese patent with authorization announcement number CN 215970574 U discloses an EPE (Expanded Polyethylene) foam composite device, including a fixed box. A fixed rod is fixedly connected to the left side of the back of the inner cavity of the fixed box. An unwinding roller is sleeved on the surface of the fixed rod. A guide roller is fixedly connected to the inner cavity of the fixed box. This utility model utilizes the cooperation of a hydraulic telescopic cylinder, a mounting plate, a telescopic rod, a pressure block, a drive motor, a stirring rod, a discharge pipe, a paint pump, a hose, a spray gun, and a paint roller. The output shaft of the drive motor drives the stirring rod to rotate, stirring the adhesive and preventing it from solidifying. The paint pump sprays the adhesive from the spray gun through the discharge pipe and hose, coating it onto the surface of the paint roller. The paint roller evenly coats the EPE foam surface with adhesive, resulting in high working efficiency. The hydraulic telescopic cylinder, through the mounting plate and the telescopic rod, drives the pressure block to move, pressing the EPE foam together, thereby improving the composite effect and solving the problem of poor composite effect in existing devices.

[0004] Existing laminating devices struggle to remove impurities from the surface of EPE pearl cotton during the laminating process. These impurities can negatively impact the laminating strength of the EPE pearl cotton, resulting in poor cleanliness and consequently affecting the laminating strength. Therefore, an EPE pearl cotton laminating device is proposed to address these issues. Summary of the Invention

[0005] In order to overcome the shortcomings of the existing technology and solve the problems existing in the existing technology, this utility model proposes an EPE pearl cotton composite device.

[0006] The technical solution adopted by this utility model to solve its technical problem is an EPE pearl cotton composite device, including a base, on which two first supports are installed. Two sets of dust collection hoppers are installed on the first supports, and each dust collection hopper has a dust collection groove. Material guide pipes are installed on the side walls of the two sets of dust collection hoppers, and a dust collection box is installed at the other end of each material guide pipe. A dust collection container is placed inside the dust collection box, and a handle is installed on the outer wall of the dust collection box. A filter plate is installed on the side wall of the dust collection box, and an exhaust box is installed on the side wall of the dust collection box. Exhaust grooves are opened on the two side walls of the exhaust box and the side wall of the dust collection box. A drive motor is installed inside the exhaust box via a base, and a rotor is installed on the output shaft of the drive motor. Fan blades are installed on the rotor. The base is equipped with a second bracket, on which two first motors are mounted via a base. A release roller is mounted on the output shaft of each first motor. The two release rollers are rotatably mounted on the second bracket, and EPE pearl cotton is wound around them. The two pieces of EPE pearl cotton pass through two suction hoppers, where impurities and air are sucked into the suction hoppers. Then, the air enters the suction box of the dust collection chamber through a guide pipe. Impurities are intercepted by the filter plate on the side wall of the suction box, while clean air is discharged from the exhaust channel. This process cleans the surface of the EPE pearl cotton, preventing impurities from affecting the composite strength of the EPE pearl cotton and improving its cleanliness and composite strength.

[0007] Preferably, the base has two third supports, each supporting a glue box. A glue-applying roller is rotatably mounted on the inner wall of the glue box. A second motor is mounted on the side wall of the glue box via a machine base. The output shaft of the second motor is fixedly connected to the rotating shaft of the glue-applying roller. A scraper is mounted on the side wall of the glue box. The base has a storage bin, and a pump is mounted on the storage bin via a machine base. The pump has a first glue guide tube and a second glue guide tube. The other end of the first glue guide tube is connected to the storage bin, and the other end of the second glue guide tube is connected to the side wall of the glue box. The base also has two fourth supports, each supporting two guide rollers rotatably. Finally, the base has two fifth supports, each supporting two sets of third... The motor has a pressure roller mounted on its output shaft. Two sets of pressure rollers are rotatably mounted on a fifth bracket. Two sixth brackets are mounted on the base. Two sets of fourth motors are mounted on the sixth brackets. Conveyor rollers are mounted on the output shafts of the fourth motors. Two sets of conveyor rollers are rotatably mounted on the sixth brackets. A control panel is mounted on the sixth bracket. After passing through two dust collection hoppers, one layer of EPE pearl cotton moves to the coating roller. The coating roller rotates and applies adhesive to the surface of the EPE pearl cotton. Then, the EPE pearl cotton moves to the scraper, which scrapes off the excess adhesive, achieving uniform application of the adhesive and improving the uniformity and quality of the composite.

[0008] The advantages of this utility model are:

[0009] 1. This utility model uses two pieces of EPE pearl cotton passing through two dust collection hoppers. Impurities on the EPE pearl cotton, along with air, are sucked into the dust collection hoppers and then enter the dust collection box of the dust collection box through the guide pipe. The impurities are intercepted by the filter plate on the side wall of the dust collection box, and the clean air is discharged from the exhaust channel. This achieves the cleaning of impurities on the surface of the EPE pearl cotton, avoids impurities affecting the composite strength of the EPE pearl cotton, and is beneficial to improving the cleanliness and composite strength of the EPE pearl cotton.

[0010] 2. In this invention, after two pieces of EPE pearl cotton pass through two dust collection hoppers, one layer of EPE pearl cotton moves to the coating roller. The coating roller rotates and applies adhesive to the surface of the EPE pearl cotton. Then, the EPE pearl cotton moves to the scraper, which scrapes off the excess adhesive, thus achieving uniform application of the adhesive, which is beneficial to improving the uniformity of the adhesive and the quality of the composite. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a first-person perspective 3D structural diagram;

[0013] Figure 2 This is a three-dimensional structural diagram of the dust collection hopper.

[0014] Figure 3 This is a three-dimensional structural diagram of the dust collection box.

[0015] Figure 4 This is a schematic diagram of the three-dimensional structure of the pressure roller.

[0016] Figure 5 This is a schematic diagram of the three-dimensional structure of the glue-applying roller.

[0017] In the diagram: 1. Base; 2. First support; 3. Dust collection hopper; 4. Dust collection trough; 5. Guide tube; 6. Dust collection box; 7. Dust collection container; 8. Exhaust box; 9. Exhaust trough; 10. Drive motor; 11. Rotor; 12. Fan blade; 13. Second support; 14. Release roller; 15. EPE pearl cotton; 16. Third support; 17. Glue box; 18. Glue coating roller; 19. Second motor; 20. Scraper; 21. Storage box; 22. Pump; 23. First glue guide tube; 24. Second glue guide tube; 25. Fourth support; 26. Guide roller; 27. Fifth support; 28. Third motor; 29. ​​Pressure roller; 30. Sixth support; 31. Fourth motor; 32. Conveyor roller; 33. Control panel. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0019] Please see Figure 1-3As shown, an EPE (Expanded Polyethylene) foam composite device includes a base 1, on which two first supports 2 are mounted. Two sets of suction hoppers 3 are mounted on the first supports 2, each with a suction groove 4. Guide pipes 5 are mounted on the side walls of the two sets of suction hoppers 3, and a suction box 6 is mounted at the other end of each guide pipe 5. A suction container 7 is placed inside the suction box 6, with a handle mounted on the outer wall of the suction container 7. A filter plate is mounted on the side wall of the suction box 7, and an exhaust box 8 is mounted on the side wall of the suction box 6. Exhaust grooves 9 are formed on the two side walls of the exhaust box 8 and the side wall of the suction box 6. A drive motor 10 is mounted inside the exhaust box 8 via a base, driving... A rotor 11 is mounted on the output shaft of motor 10, and a fan blade 12 is mounted on rotor 11. A second bracket 13 is mounted on base 1, and two first motors are mounted on the second bracket 13 via a machine base. Release rollers 14 are mounted on the output shafts of the first motors, and the two release rollers 14 are rotatably mounted on the second bracket 13. EPE pearl cotton 15 is wound around the two release rollers 14. During operation, the existing composite device has difficulty cleaning impurities from the surface of the EPE pearl cotton 15 during the composite processing. These impurities easily affect the composite strength of the EPE pearl cotton 15, leading to... The poor cleanliness of the PE pearl cotton 15 affects the composite strength. Two first motors drive two release rollers 14 to rotate in opposite directions, releasing the two pieces of EPE pearl cotton 15. Then, two guide rollers 26 guide the two pieces of EPE pearl cotton 15. Afterwards, the two pieces of EPE pearl cotton 15 pass through two dust collection hoppers 3. Driven by the drive motor 10, the rotor 11 rotates at high speed, driving the fan blades 12 to rotate at high speed. This causes the air inside the exhaust box 8, dust collection box 7, and the two dust collection hoppers 3 to be instantly discharged from the exhaust trough 9. A pressure difference exists between the suction hopper 3 and the outside environment. Under the action of the pressure difference, impurities on the EPE pearl cotton 15 and air are sucked into the suction hopper 3. Then, they enter the dust collection box 7 of the dust collection box 6 through the guide pipe 5. The impurities are intercepted by the filter plate on the side wall of the dust collection box 7, and the clean air is discharged from the exhaust groove 9. This achieves the cleaning of impurities on the surface of the EPE pearl cotton 15. This structure can clean impurities on the surface of the EPE pearl cotton 15, avoid impurities affecting the composite strength of the EPE pearl cotton 15, and help improve the cleanliness and composite strength of the EPE pearl cotton 15.

[0020] Please see Figure 4-5As shown, two third supports 16 are mounted on the base 1, and a glue box 17 is mounted on the third support 16. A glue applicator roller 18 is rotatably mounted on the inner wall of the glue box 17. A second motor 19 is mounted on the side wall of the glue box 17 via a machine base. The output shaft of the second motor 19 is fixedly connected to the rotating shaft of the glue applicator roller 18. A scraper 20 is mounted on the side wall of the glue box 17. A storage bin 21 is mounted on the base 1, and a pump 22 is mounted on the storage bin 21 via a machine base. A first glue guide tube 23 and a second glue guide tube 24 are mounted on the pump 22. The first guide tube 23 is connected at one end to the storage box 21, and the second guide tube 24 is connected at the other end to the side wall of the glue box 17. Two fourth brackets 25 are installed on the base 1, and two guide rollers 26 are rotatably installed on the fourth brackets 25. Two fifth brackets 27 are installed on the base 1, and two sets of third motors 28 are installed on the fifth brackets 27. Pressure rollers 29 are installed on the output shaft of the third motors 28, and the two sets of pressure rollers 29 are rotatably installed on the fifth brackets 27. Two sixth brackets 30 are installed on the base 1, and two sets of fourth motors 31 are installed on the sixth brackets 30. Conveying rollers 32 are installed on the output shaft of the fourth motors 31, and the two sets of conveying rollers 32 are rotatably installed on the sixth brackets 30. A control panel 33 is installed on the sixth brackets 30. During operation, the existing composite device does not apply glue evenly to the EPE pearl cotton 15, which easily affects the composite quality and results in poor uniformity of the glue, affecting the composite quality. After the two pieces of EPE pearl cotton 15 pass through two dust collection hoppers 3, one layer of EP The EPE pearl cotton 15 moves to the coating roller 18. The pump 22 operates, and the pump 22 guides the adhesive in the storage box 21 into the adhesive box 17. The second motor 19 operates, driving the coating roller 18 to rotate. During the rotation of the coating roller 18, it picks up the adhesive in the adhesive box 17 and then applies the adhesive to the surface of the EPE pearl cotton 15. After that, the EPE pearl cotton 15 moves to the scraper 20, and the scraper 20 scrapes off the excess adhesive on the EPE pearl cotton 15, thus achieving uniform application of the adhesive.

[0021] Then, the two pieces of EPE pearl cotton 15 move between the two pressure rollers 29. The two third motors 28 operate, driving the two pressure rollers 29 to rotate relative to each other. The two pressure rollers 29 press and laminate the two pieces of EPE pearl cotton 15. After that, the two pieces of EPE pearl cotton 15 move between the two conveying rollers 32. The two fourth motors 31 operate, driving the two conveying rollers 32 to rotate relative to each other. The two conveying rollers 32 convey the laminated EPE pearl cotton 15. This structure can evenly coat the adhesive on the EPE pearl cotton 15, which is beneficial to improving the uniformity of the adhesive and thus improving the lamination quality.

[0022] Working principle: Existing laminating devices struggle to remove impurities from the surface of EPE pearl cotton 15 during the laminating process. These impurities can negatively impact the laminating strength of the EPE pearl cotton 15, resulting in poor cleanliness and affecting the laminating strength. Two primary motors drive two release rollers 14 to rotate in opposite directions, releasing two pieces of EPE pearl cotton 15 respectively. Two guide rollers 26 then guide the two pieces of EPE pearl cotton 15. After passing through two dust collection hoppers 3, the two pieces of EPE pearl cotton 15 are driven by a drive motor 10, which in turn drives a rotor 11 to rotate at high speed. The rotor 11 then drives the fan blades 12 to rotate at high speed, causing... Air from the exhaust box 8, dust collection box 7, and two dust collection hoppers 3 is instantly discharged through the exhaust channel 9. A pressure difference exists between the exhaust box 8, dust collection box 7, and two dust collection hoppers 3 and the outside environment. Under this pressure difference, impurities on the EPE pearl cotton 15, along with air, are sucked into the dust collection hopper 3. Then, they enter the dust collection box 7 of the dust collection box 6 through the guide pipe 5. Impurities are intercepted by the filter plate on the side wall of the dust collection box 7, and clean air is discharged through the exhaust channel 9. This effectively cleans impurities from the surface of the EPE pearl cotton 15, preventing impurities from affecting the composite strength of the EPE pearl cotton 15, improving the cleanliness of the EPE pearl cotton 15, and enhancing the overall quality of the EPE pearl cotton. The composite strength of EPE pearl cotton 15: In existing lamination devices, the adhesive application to EPE pearl cotton 15 is not uniform, easily affecting the lamination quality and resulting in poor adhesive uniformity. After two pieces of EPE pearl cotton 15 pass through two dust collection hoppers 3, one layer of EPE pearl cotton 15 moves to the adhesive application roller 18. The pump 22 guides the adhesive from the storage tank 21 into the adhesive box 17. The second motor 19 drives the adhesive application roller 18 to rotate. During rotation, the adhesive application roller 18 picks up the adhesive from the adhesive box 17 and applies it to the surface of the EPE pearl cotton 15. Afterward, the EPE pearl cotton 15 moves to the scraper 20. The scraper 20 removes excess adhesive from the EPE pearl cotton 15, achieving uniform application of the adhesive. Then, the two EPE pearl cotton 15 pieces move between two pressure rollers 29. Two third motors 28 operate, driving the two pressure rollers 29 to rotate relative to each other, pressing and bonding the two EPE pearl cotton 15 pieces together. Afterward, the two EPE pearl cotton 15 pieces move between two conveyor rollers 32. Two fourth motors 31 operate, driving the two conveyor rollers 32 to rotate relative to each other, conveying the bonded EPE pearl cotton 15 pieces. This structure allows for uniform application of adhesive to the EPE pearl cotton 15, improving the uniformity of the adhesive and thus enhancing the bonding quality.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An EPE pearl cotton composite device, characterized in that: Includes a base (1), on which two first supports (2) are mounted, and on the first supports (2) are two sets of suction buckets (3), each suction bucket (3) having a suction groove (4), and a guide pipe (5) is mounted on the side wall of each set of suction buckets (3). A suction box (6) is mounted at the other end of each guide pipe (5), and a suction box (7) is placed inside the suction box (6). A handle is mounted on the outer wall of the suction box (7), and a filter plate is mounted on the side wall of the suction box (7). An exhaust box (8) is mounted on the side wall of the suction box (6), and the two side walls of the exhaust box (8) and... The dust collection box (6) has an exhaust groove (9) on its side wall. The exhaust box (8) is equipped with a drive motor (10) via a base. The output shaft of the drive motor (10) is equipped with a rotor (11). The rotor (11) is equipped with a fan blade (12). The base (1) is equipped with a second bracket (13). The second bracket (13) is equipped with two first motors via a base. The output shaft of the first motor is equipped with a release roller (14). The two release rollers (14) are rotatably mounted on the second bracket (13). EPE pearl cotton (15) is wound on the two release rollers (14). Two third brackets (16) are installed on the base (1). A glue box (17) is installed on the third bracket (16). A glue-applying roller (18) is rotatably installed on the inner wall of the glue box (17). A second motor (19) is installed on the side wall of the glue box (17) through a machine base. The output shaft of the second motor (19) is fixedly connected to the rotating shaft of the glue-applying roller (18). A scraper (20) is installed on the side wall of the glue box (17). A storage box (21) is installed on the base (1). A pump (22) is installed on the storage box (21) via a base. A first guide tube (23) and a second guide tube (24) are installed on the pump (22). The other end of the first guide tube (23) is connected to the storage box (21), and the other end of the second guide tube (24) is connected to the side wall of the glue box (17).

2. The EPE pearl cotton composite device according to claim 1, characterized in that: Two fourth brackets (25) are installed on the base (1), and two guide rollers (26) are rotatably installed on the fourth brackets (25).

3. The EPE pearl cotton composite device according to claim 1, characterized in that: Two fifth brackets (27) are installed on the base (1). Two sets of third motors (28) are installed on the fifth brackets (27). Pressure rollers (29) are installed on the output shaft of the third motors (28). The two sets of pressure rollers (29) are rotatably installed on the fifth brackets (27).

4. The EPE pearl cotton composite device according to claim 1, characterized in that: Two sixth brackets (30) are installed on the base (1). Two sets of fourth motors (31) are installed on the sixth brackets (30). Conveying rollers (32) are installed on the output shaft of the fourth motors (31). The two sets of conveying rollers (32) are rotatably installed on the sixth brackets (30). A control panel (33) is installed on the sixth brackets (30).

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