Tile feeding and discharging compensation device

By setting multiple tile conveying seats and compensation seats in the tile compensation device, and using rotating grippers to alternately place tiles, the problem that existing devices can only store tiles of one grade and are prone to mis-gripping is solved, realizing multi-grade storage and improving placement reliability.

CN223891987UActive Publication Date: 2026-02-10FOSHAN NACHUAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520682534.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-02-10
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Existing tile compensation devices can only store tiles of one grade, and the translation robot is prone to picking up the wrong tiles when placing them due to the small gaps.

Method used

Design a tile compensation device for upper and lower tiles, which is equipped with multiple tile conveying seats and tile compensation seats. A robotic arm can convey tiles to the corresponding compensation seats and use rotating grippers to alternately place the tiles to avoid mis-gripping, thus achieving multi-level storage.

Benefits of technology

This technology enables multi-level tile storage, avoids misplacement of tiles during placement, and improves the reliability and efficiency of the tile compensation device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tile feeding and discharging tile compensation device which comprises a tile conveying seat, a mechanical arm, a cross beam frame and a plurality of tile compensation seats, the tile conveying seat is adjacent to the tile compensation seats, and the cross beam frame extends from the upper portion of the tile conveying seat to the upper portion of the tile compensation seats. The mechanical arm is in sliding connection with the cross beam frame and can convey ceramic tiles on the ceramic tile conveying base to the corresponding ceramic tile compensation base, and a clamping hand capable of rotating in a lifting mode is arranged on the mechanical arm. The tile feeding and discharging tile compensation device is provided with the multiple tile conveying bases, the mechanical arm can convey tiles on the tile conveying bases to the corresponding tile compensation bases, multiple grades of tiles can be stored, and clamping hands on the mechanical arm can rotate the tiles and then place the tiles on the tile compensation bases and enable the tiles to be alternately placed on the tile compensation bases; the situation that the tiles are clamped mistakenly when the mechanical arm feeds the tiles due to the fact that gaps between the adjacent tiles on the tile compensation base are small is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to packing storage equipment technical field especially relates to a kind of up and down brick ceramic tile compensation device. BACKGROUND

[0002] Ceramic tile stacking production line is mainly used for producing good ceramic tile according to preset specification and quantity to carry out automatic stacking packaging, the ceramic tile compensation device in it can be moved to the compensation conveyor on temporary storage and complete the action of down brick by left-right translation manipulator when packaging station fails, and after fault repair, the ceramic tile is placed on the conveying seat again and the action of up brick is completed, but the ceramic tile compensation device of the past can only store one level of ceramic tile, and the ceramic tile is placed on the compensation conveyor in the same direction by translation manipulator, the gap between ceramic tiles is small and causes the number of ceramic tiles to be easily clamped wrong when translation manipulator carries out the action of up brick, so new ceramic tile compensation machine structure needs to be designed to solve the above problems. SUMMARY

[0003] In order to solve the above technical problems, the utility model provides a kind of up and down brick ceramic tile compensation device is provided with multiple ceramic tile conveying seats, manipulator can convey the ceramic tile on ceramic tile conveying seat to corresponding ceramic tile compensation seat, can store multiple levels of ceramic tile, and the gripper on manipulator can rotate ceramic tile and place it on ceramic tile compensation seat, and ceramic tile can be alternately placed on ceramic tile compensation seat, so that the gap between adjacent ceramic tiles on ceramic tile compensation seat is small and causes the number of ceramic tiles to be clamped wrong when manipulator up brick.

[0004] A kind of up and down brick ceramic tile compensation device, including ceramic tile conveying seat, manipulator, crossbeam frame and multiple ceramic tile compensation seats, the ceramic tile conveying seat is adjacent with multiple the position of the ceramic tile compensation seat, the crossbeam frame is set from the ceramic tile conveying seat top to multiple the position of the ceramic tile compensation seat, the manipulator is slidably connected with the crossbeam frame and can convey the ceramic tile on ceramic tile conveying seat to corresponding ceramic tile compensation seat, and the manipulator is provided with the gripper that can be lifted and rotated.

[0005] Preferably, the first conveyor and the second conveyor are sequentially arranged on the ceramic tile conveying seat along the ceramic tile conveying direction, the ceramic tile conveying seat is provided with two lifters for lifting the ceramic tile at positions corresponding to the first conveyor and the second conveyor, and the output end of the lifter is provided with a lifting plate.

[0006] Preferably, the ceramic tile conveying seat is provided with a side centering device on the left and right sides of the first conveyor along the ceramic tile conveying direction, the ceramic tile conveyor is provided with a brick stopper at the position of the first conveyor, and the ceramic tile conveyor is provided with a front and rear centering device at the position of the first conveyor.

[0007] Preferably, the plurality of tile compensation seats are sequentially arranged along the tile conveying direction, and the tile compensator is provided with a third conveyor.

[0008] Preferably, the cross beam frame is slidably connected with a conveying frame, and the inner side of the cross beam frame is provided with a fourth conveyor for driving the conveying frame to move along the cross beam frame.

[0009] Preferably, the conveying frame is slidably connected with a translation seat, and the inner side of the conveying frame is provided with a fifth conveyor for driving the translation seat to move along the conveying frame.

[0010] Preferably, the mechanical hand is arranged on the translation seat, and the mechanical hand further comprises a lifting column slidably connected with the translation seat, and the translation seat is provided with a lifter for driving the lifting column to move up and down along the translation seat.

[0011] Preferably, the clamping hand comprises a rotating seat and two clamping jaws, the left and right sides of the rotating seat are provided with retractors, the output ends of the two retractors are correspondingly connected with the two clamping jaws, the rotating seat is rotatably connected with the bottom end of the lifting column, the top of the rotating seat is provided with a driven gear, one side of the bottom end of the lifting column is provided with a driver, and the output end of the driver is provided with a driving gear meshing with the driven gear.

[0012] The upper and lower tile compensation device has the advantages that: the tile compensation device is cooperated with the tile conveying seat, the mechanical hand, the cross beam frame and the tile compensation seat, a plurality of tile conveying seats are arranged, the mechanical hand can convey the tiles on the tile conveying seat to the corresponding tile compensation seat, a plurality of grades of tiles can be stored, the clamping hand on the mechanical hand can rotate the tiles and place the tiles on the tile compensation seat, and the tiles can be alternately placed on the tile compensation seat, so that the gap between the adjacent tiles on the tile compensation seat is small and the tiles on the mechanical hand are not clamped. BRIEF DESCRIPTION OF DRAWINGS

[0013] ATTACHED Figure 1 It is a structural schematic view of the utility model;

[0014] ATTACHED Figure 2 It is Figure 1 It is a partial enlarged view of A in the middle;

[0015] ATTACHED Figure 3 It is a top view of the utility model;

[0016] ATTACHED Figure 4 It is a perspective view of the tile conveying seat in the utility model;

[0017] ATTACHED Figure 5 It is a perspective view of the mechanical hand in the utility model.

[0018] In the figure: 1 tile conveying seat, 2 mechanical hand, 3 cross beam frame, 4 tile compensation seat, 5 first conveyor, 6 second conveyor, 7 jacking device, 8 jacking plate, 9 side centering device, 10 tile blocking device, 11 front and back centering device, 12 third conveyor, 13 conveying frame, 14 fourth conveyor, 15 translation seat, 16 fifth conveyor, 17 lifting column, 18 lifting device, 19 rotating seat, 20 clamping jaw, 21 telescoping device, 22 driven gear, 23 driver, 24 driving gear. DETAILED DESCRIPTION

[0019] The utility model will be described further below in combination with the drawings and specific embodiments, so that the technical idea of the utility model claimed to be understood more clearly.

[0020] As Figures 1 to 5 shown, an up and down brick tile compensation device, including tile conveying seat 1, mechanical hand 2, cross beam frame 3 and a plurality of tile compensation seat 4, tile conveying seat 1 with a plurality of tile compensation seat 4 adjacent setting, the cross beam frame 3 from tile conveying seat 1 above extends to a plurality of tile compensation seat 4 above setting, the mechanical hand 2 with cross beam frame 3 sliding connection and can convey tile on tile conveying seat 1 to the corresponding tile compensation seat 4 with, and the mechanical hand 2 is provided with the clamping hand of liftable rotation.

[0021] The utility model discloses the up and down brick tile compensation device working principle is through tile conveying seat 1, mechanical hand 2, cross beam frame 3 and tile compensation seat 4 mutual cooperation realizes, as Figures 1 to 5As shown, the tile conveyor 1, robot arm 2, and tile compensation seat 4, used as part of a brick stacking production line, can be electrically connected to the production line's control host, and the control host is electrically connected to the brick stacking equipment (not shown in the figure). Two tile compensation seats 4 are used as an example. If a malfunction occurs at the packaging station and the machine needs to be stopped for maintenance, the control host controls the robot arm 2 to grip the tiles on the tile conveyor 1. The robot arm 2 can move in four directions (front, back, left, and right) along the crossbeam 3, so that it can transport the tiles to the corresponding tile compensation seat 4 for storage. It should be noted that the two tile compensation seats 4 can accommodate two different quality grades of tiles, such as one tile compensation seat 4 storing superior-grade tiles and the other storing inferior-grade tiles. The brick stacking equipment can send feedback signals to the control host regarding the grade of tiles sequentially conveyed by the tile conveyor 1, thus allowing the robot arm 2 to place the tiles from the tile conveyor 1 onto the corresponding tile compensation seat 4. On the corresponding tile compensation seat 4, the gripper of the robotic arm 2 can rotate. The gripper can rotate the tile horizontally by a preset angle before placing it on the tile compensation seat 4. The gripper can also rotate the next tile in the opposite direction by the same angle before placing it on the tile compensation seat 4. This process of alternatingly placing tiles on the tile compensation seat 4 is repeated. Finally, after the fault is cleared, the robotic arm 2 will place the tiles on the tile compensation seat 4 back onto the tile conveyor seat 1. Compared with traditional tile compensation devices, this tile compensation machine is equipped with multiple tile conveyor seats 1. The robotic arm 2 can transport the tiles on the tile conveyor seats 1 to the corresponding tile compensation seats 4. It can store tiles of multiple grades. The gripper on the robotic arm 2 can rotate the tiles before placing them on the tile compensation seat 4 and can also alternately place the tiles on the tile compensation seat 4 to prevent the robotic arm 2 from picking up the wrong tile due to the small gap between adjacent tiles on the tile compensation seat 4.

[0022] Specifically, a first conveyor 5 and a second conveyor 6 are sequentially arranged on the tile conveying base 1 along the tile conveying direction. Two lifting devices 7 for lifting tiles are arranged on the tile conveying base 1 corresponding to the positions of the first conveyor 5 and the second conveyor 6, and a lifting plate 8 is provided at the output end of each lifting device 7. Side centering devices 9 are provided on the left and right sides of the first conveyor 5 along the tile conveying direction on the tile conveying base 1. A tile stopper 10 is provided on the tile conveyor at the position of the first conveyor 5, and a front-rear centering device 11 is provided on the tile conveyor at the position of the first conveyor 5. Figures 1 to 5As shown, the first conveyor 5 and the second conveyor 6 can adopt a conveying structure driven by a motor and with pulleys and a conveyor belt. The motor drives the conveyor belt to transport tiles through the pulleys. The lifting device 7 can be a lifting cylinder. The side centering device 9 can be a telescopic cylinder and a centering plate. The brick stopper 10 and the front and rear centering devices 11 can both adopt a structure with telescopic cylinders and a rotating shaft. The rotating shaft is rotatably connected to the tile conveying seat 1, and a vertical roller can be vertically installed on the rotating shaft. The bottom of the telescopic cylinder is hinged to the tile conveying seat 1, and the rotating shaft is hinged to the output end of the telescopic cylinder through a hinge block. When the tiles are conveyed along the first conveyor 5, the telescopic cylinder drives the rotating shaft to rotate and causes the vertical roller to extend upward. The tiles reach the lifting device on the first conveyor 5. The tile is placed above the lifting device 7 and blocked by the vertical roller. Then, the lifting device 7 drives the lifting plate 8 to lift the tile. The telescopic cylinders of the two side centering devices 9 drive the centering plate to center the tile. The lifting device 7 and the side centering devices 9 then reset. Next, the telescopic cylinder of the tile stopper 10 drives the vertical roller to reset downward, so that the tile moves along the second conveyor 6 to above the lifting device 7 of the second conveyor 6. Then, the lifting device 7 drives the lifting plate 8 to lift the tile. The telescopic cylinder of the front and rear centering devices 11 drives the rotating shaft to rotate and causes the vertical roller to extend upward. The front and rear centering devices 11 center the tile. After the tile is centered, the telescopic cylinder of the front and rear centering devices 11 drives the vertical roller to reset downward, so that the robot arm 2 can pick up the tile.

[0023] Furthermore, multiple tile compensation seats 4 are arranged sequentially along the tile conveying direction, and a third conveyor 12 is provided on the tile compensator. A conveyor frame 13 is slidably connected to the crossbeam frame 3, and a fourth conveyor 14 is provided on the inner side of the crossbeam frame 3 to move the conveyor frame 13 along the crossbeam frame 3. A translation seat 15 is slidably connected to the conveyor frame 13, and a fifth conveyor 16 is provided on the inner side of the conveyor frame 13 to move the translation seat 15 along the conveyor frame 13. The robotic arm 2 is mounted on the translation seat 15, and the robotic arm 2 also includes a lifting column 17 slidably connected to the translation seat 15. A lifting device 18 is provided on the translation seat 15 to move the lifting column 17 up and down along the translation seat 15. Figures 1 to 5As shown, the third conveyor 12, the fourth conveyor 14, and the fifth conveyor 16 can adopt a conveying structure driven by a motor and with pulleys and conveyor belts. The motor drives the conveyor belt to move through the pulleys. The conveyor frame 13 is connected to the conveyor belt of the fourth conveyor 14, and the translation seat 15 is connected to the conveyor belt of the fifth conveyor 16. The fourth conveyor 14 drives the conveyor frame 13 to move left and right along the crossbeam frame 3, and the fifth conveyor 16 drives the translation seat 15 to move back and forth along the conveyor frame 13. The lifting device 18 can adopt a structure in which the motor drives the lifting column 17 to move up and down along the translation seat 15 through a gear and rack mechanism. The robot arm 2 picks up the tile from the tile conveyor seat 1 and moves it to the end of the tile compensation seat 4 that stores the tile of the corresponding quality grade. Then, it places the tile on the tile compensation seat 4 and resets. The third conveyor 12 on the tile compensation seat 4 drives the tile to move one tile specification stroke so that the robot arm 2 can continue to place tiles on the tile compensation seat. The robot arm 2 picks up the tile on the tile compensation seat 4 and transports it to the tile conveyor seat 1 in the same way.

[0024] Furthermore, the gripper includes a rotating base 19 and two grippers 20. Telescopic devices 21 are provided on the left and right sides of the rotating base 19, and the output ends of the two telescopic devices 21 are correspondingly connected to the two grippers 20. The rotating base 19 is rotatably connected to the bottom end of the lifting column 17. A driven gear 22 is provided on the top of the rotating base 19, and a driver 23 is provided on one side of the bottom end of the lifting column 17. The output end of the driver 23 is provided with a driving gear 24 that meshes with the driven gear 22. Figures 1 to 5 As shown, the driver 23 can be a servo motor, which has the functions of metering and accurate positioning. When the robot arm 2 picks up a tile, the telescopic device 21 drives the two grippers 20 to retract and hold the tile. When the robot arm 2 places a tile, the telescopic device 21 drives the two grippers 20 to extend and release the tile. The driver 23 can drive the rotating seat 19 and the held tile to rotate horizontally by a preset angle through the cooperation of the drive gear 24 and the driven gear 22. The tile is then placed on the tile compensation seat 4 and reset. When the robot arm 2 places the next tile on the same tile compensation seat 4, the driver 23 drives the rotating seat 19 and the held tile to rotate in the opposite direction by a preset angle through the cooperation of the drive gear 24 and the driven gear 22. This allows the tiles to be placed alternately on the tile compensation seat 4. The robot arm 2 picks up the tile on the tile compensation seat 4 and transports it to the tile conveyor seat 1 in the same manner.

[0025] The above are merely specific embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A compensation device for upper and lower bricks / tiles, characterized in that: The device includes a tile conveyor, a robotic arm, a crossbeam frame, and multiple tile compensation seats. The tile conveyor and the multiple tile compensation seats are arranged adjacent to each other. The crossbeam frame extends from above the tile conveyor and is arranged above the multiple tile compensation seats. The robotic arm is slidably connected to the crossbeam frame and can convey tiles from the tile conveyor to the corresponding tile compensation seat. The robotic arm is equipped with a lifting and rotating gripper.

2. The upper and lower brick / tile compensation device according to claim 1, characterized in that: The tile conveying base has a first conveyor and a second conveyor arranged sequentially along the tile conveying direction. The tile conveying base has two lifting devices for lifting the tiles at the positions corresponding to the first and second conveyors, and the output end of the lifting device is provided with a lifting plate.

3. The upper and lower brick / tile compensation device according to claim 2, characterized in that: The tile conveying seat is provided with side centering devices on the left and right sides of the first conveyor along the tile conveying direction, the tile conveyor is provided with a tile stopper at the position of the first conveyor, and the tile conveyor is provided with a front and rear centering device at the position of the first conveyor.

4. The upper and lower brick / tile compensation device according to claim 1, characterized in that: Multiple tile compensating seats are arranged sequentially along the tile conveying direction, and a third conveyor is provided on the tile compensator.

5. The upper and lower brick / tile compensation device according to claim 1, characterized in that: A conveyor frame is slidably connected to the crossbeam frame, and a fourth conveyor is provided on the inner side of the crossbeam frame to drive the conveyor frame to move along the crossbeam frame.

6. The upper and lower tile compensation device according to claim 5, characterized in that: A translation seat is slidably connected to the conveyor frame, and a fifth conveyor is provided on the inner side of the conveyor frame to drive the translation seat to move along the conveyor frame.

7. A tile compensation device according to claim 6, characterized in that: The robotic arm is mounted on the translation base, and the robotic arm also includes a lifting column that is slidably connected to the translation base. The translation base is provided with a lifter for driving the lifting column to move up and down along the translation base.

8. The upper and lower tile compensation device according to claim 7, characterized in that: The gripper includes a rotating base and two grippers. Telescopic devices are provided on the left and right sides of the rotating base, and the output ends of the two telescopic devices are connected to the two grippers respectively. The rotating base is rotatably connected to the bottom end of the lifting column. A driven gear is provided on the top of the rotating base. A driver is provided on one side of the bottom end of the lifting column, and the output end of the driver is provided with a driving gear that meshes with the driven gear.