Accurate temperature control device for preparing low-temperature closed-cell phase change wax
By introducing an adjustment component and a temperature control detection mechanism into the low-temperature closed-cell phase change wax preparation device, the problem of inaccurate temperature control caused by fixed temperature controllers is solved, achieving higher precision and uniform temperature control and ensuring the quality of phase change wax.
Patent Information
- Application Number
- CN202520180337.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-05
AI Technical Summary
In existing low-temperature closed-pore phase change wax preparation devices, the fixed setting of the temperature controller limits the accuracy and uniformity of temperature control, and cannot fully cover the temperature distribution throughout the container.
By setting adjustment components and temperature control detection mechanisms on the container, including the coordinated use of collars, motor shafts, rotating gears and temperature controllers, the movement monitoring and control of the temperature controller can be realized. Combined with PLC programming to control the start and stop of the heat-conducting roller, the accuracy and uniformity of temperature control can be improved.
This technology enables the temperature controller to rotate and change position stably within the material tank, improving the accuracy and uniformity of temperature control, avoiding localized overheating or overcooling, and ensuring the quality of the phase change wax.
Smart Images

Figure CN223892694U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of phase change wax preparation technology, and in particular to a precise temperature control device for the preparation of low-temperature closed-pore phase change wax. Background Technology
[0002] The precision temperature control device for the preparation of low-temperature closed-cell phase change wax is a device specifically designed to precisely control the temperature in low-temperature environments to ensure that the phase change wax achieves ideal performance and quality during the preparation process.
[0003] Existing precise temperature control devices for the preparation of low-temperature closed-cell phase change wax include components such as a container, heat-conducting rollers, and a temperature controller. Multiple heat-conducting rollers are typically arranged symmetrically within the container, which is then fitted with a temperature controller to monitor the phase change wax temperature in real time. However, this device has a drawback: the temperature controller is fixed within the container, which may not adequately cover the temperature distribution throughout the container, thus limiting the accuracy and uniformity of temperature control.
[0004] Therefore, we provide a precise temperature control device for the preparation of low-temperature closed-pore phase change waxes. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned technical problems by providing a precise temperature control device for the preparation of low-temperature closed-pore phase change waxes. By moving the temperature controller, the temperature can be monitored and controlled more accurately by continuously changing its position, thereby improving the overall control precision.
[0006] In view of this, the present invention provides a precise temperature control device for the preparation of low-temperature closed-cell phase change wax, comprising a container, which consists of a material tank, several heat-conducting rollers, and four support frames. The material tank is also equipped with an adjustment mechanism and a temperature control detection mechanism.
[0007] The orientation adjustment mechanism includes an adjustment component, which includes a collar. The collar is installed in the cavity of the material trough. The outer edge of the collar is provided with a toothed structure, and a bearing seat is provided at the upper end of the collar. A motor shaft is installed on the support plate of the side wall of the material trough. The output end of the motor shaft is connected to a rotating tooth, which meshes with the collar in the cavity.
[0008] The temperature control detection mechanism includes a temperature control component, which includes an extension plate mounted on a bearing seat of a collar. A support column is provided on one side of the extension plate, and a temperature controller is mounted at the bottom of the support column.
[0009] Preferably, the end of the extension plate is equipped with a connecting column, the connecting column is equipped with threads at both ends, and the extension plate is connected with the bearing seat on the sleeve ring through the connecting column.
[0010] Preferably, the material tank is also equipped with a guide groove, the bottom of the sleeve ring is equipped with a ring seat, and the sleeve ring is adaptively installed in the guide groove of the material tank through the ring seat.
[0011] Preferably, the plurality of heat conduction rollers are arranged in an array along the center of the material tank.
[0012] Preferably, the side of the material tank is equipped with a controller, and the controller is electrically connected with the plurality of groups of heat conduction rollers through PLC programming.
[0013] Preferably, the temperature control assembly further comprises a rectangular frame installed on the extension plate, a screw rod is arranged in the rectangular frame, the screw rod is connected with a fixed plate, and the fixed plate is connected with the end of the support column.
[0014] Preferably, the fixed plate is adaptively arranged in the side groove of the rectangular frame, and the fixed plate moves up and down within the range of the side groove of the rectangular frame.
[0015] Compared with the prior art, the utility model provides a kind of precision temperature control device for low-temperature closed pore phase change wax preparation, with the following beneficial effects:
[0016] 1. The utility model discloses a container is equipped with adjusting assembly, temperature control assembly, wherein the sleeve ring in adjusting assembly, motor shaft, the cooperation of gear tooth can drive the overall rotation of temperature control assembly, the overall rotation of temperature control assembly in material tank can be more accurately monitored and controlled by constantly changing position to improve overall control precision;
[0017] 2. The utility model discloses that the end of extension plate is equipped with connecting column in matching, and the extension plate is conveniently assembled on the bearing seat of sleeve ring in the form of disassembly by the connecting column with the thread setting at both ends, and temperature controller is also installed on the bottom of extension plate by support column spiral, and the installation mode of spiral is convenient for subsequent disassembly work of temperature controller and other components.
[0018] 3. The utility model discloses that the guide groove is equipped in material tank, and the ring seat is equipped at the bottom of sleeve ring, when sleeve ring is driven to rotate by gear tooth, sleeve ring can stably rotate in the guide groove of material tank through the ring seat equipped at the bottom, so as to realize the stable rotation of temperature controller in material tank, and avoid the inaccuracy of temperature control caused by vibration or deviation of temperature controller.
[0019] The parts not involved in the device are the same as or can be realized by the prior art, and the utility model has the advantages of simple structure and convenient operation. DRAWINGS
[0020] Figure 1 The overall structure schematic diagram of a precision temperature control device for preparing low-temperature closed-cell phase change wax is provided in the utility model.
[0021] Figure 2 The overall split structure schematic diagram of a precision temperature control device for preparing low-temperature closed-cell phase change wax is provided in the utility model.
[0022] Figure 3 The temperature controller installation structure schematic diagram of a precision temperature control device for preparing low-temperature closed-cell phase change wax is provided in the utility model.
[0023] Figure 4 The temperature control assembly structure schematic diagram of a precision temperature control device for preparing low-temperature closed-cell phase change wax is provided in the utility model.
[0024] In the figure: 100, container; 101, trough; 102, support frame; 103, heat conduction roller; 104, cavity; 105, guide groove; 200, adjusting assembly; 201, collar; 202, motor shaft; 203, gear; 204, ring seat; 205, bearing seat; 300, temperature control assembly; 301, extension plate; 302, connecting column; 303, temperature controller; 304, fixed plate; 305, rectangular frame; 306, screw; 400, controller. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0026] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] Embodiment one: a precision temperature control device for preparing low-temperature closed-cell phase change wax, like Figure 1 - Figure 4As shown, including the container 100, the container 100 by a trough 101, several heat conduction roller 103 and four support frame 102, the trough 101 is also provided with adjusting mechanism, temperature control detection mechanism, adjusting mechanism includes adjusting assembly 200, adjusting assembly 200 includes sleeve ring 201, sleeve ring 201 is installed in the cavity 104 of the trough 101, the outer edge of sleeve ring 201 is provided with a lack of teeth structure, and the upper end of sleeve ring 201 is provided with a bearing seat 205, the support plate on the side wall of the trough 101 is provided with a motor shaft 202, the output end of the motor shaft 202 is connected with the gear 203, the gear 203 is engaged with the sleeve ring 201 in the cavity 104;
[0028] The temperature control detection mechanism includes a temperature control assembly 300, and the temperature control assembly 300 includes an extension plate 301, the extension plate 301 is installed on the bearing seat 205 of the sleeve ring 201, one side of the extension plate 301 is provided with a support column, and the bottom of the support column is provided with a temperature controller 303.
[0029] By installing the temperature control detection mechanism on the bearing seat 205 of the sleeve ring 201, the temperature controller 303 in the temperature control detection mechanism extends into the cavity of the trough 101, and the temperature controller 303 can monitor the real-time temperature of the phase change wax in the trough 101. In order to more accurately control the temperature of the phase change wax in the trough 101, in actual use, the motor shaft 202 is started, the motor shaft 202 is driven, the gear 203 is driven to rotate, the sleeve ring 201 engaged with the gear 203 is driven to rotate, the temperature control assembly 300 on the upper end of the sleeve ring 201 is driven to rotate as a whole, and the temperature controller 303 in the cavity of the trough 101 is driven to rotate and detect. When the internal temperature reaches the appropriate temperature, the controller 400 is used in cooperation, the controller 400 can drive the start and stop of the plurality of heat conduction rollers 103 in the trough 101, the controller 400 is a control platform, and the plurality of heat conduction rollers 103 in the trough 101 are electrically connected through PLC programming. By providing the adjusting assembly 200 and the temperature control assembly 300 on the container 100, the sleeve ring 201, the motor shaft 202 and the gear 203 in the adjusting assembly 200 are used in cooperation, the temperature control assembly 300 is driven to rotate and move as a whole, the temperature control assembly 300 rotates and moves in the trough 101, the temperature can be more accurately monitored and controlled by changing the position constantly, and the overall control precision is improved.
[0030] As Figure 1 - Figure 4As shown, the end of the extension plate 301 is equipped with a connecting column 302, the connecting column 302 is equipped with threads at both ends, the extension plate 301 is connected with the bearing seat 205 on the sleeve ring 201 through the connecting column 302, in use, through the connecting column 302 equipped with threads at both ends of the end of the extension plate 301, the extension plate 301 can be conveniently assembled in a detachable form on the bearing seat 205 of the sleeve ring 201, at the same time, the temperature controller 303 is also installed on the bottom of the extension plate 301 through the support column, through the spiral installation mode, the subsequent disassembly work of the temperature controller 303 and other components is facilitated.
[0031] As shown in Figure 1 - Figure 4 As shown, the trough 101 is also provided with a guide groove 105, and the bottom of the sleeve ring 201 is provided with a ring seat 204, and the sleeve ring 201 is adaptively installed in the guide groove 105 of the trough 101 through the ring seat 204, by providing the guide groove 105 in the trough 101 and the ring seat 204 at the bottom of the sleeve ring 201, when the sleeve ring 201 is driven to rotate by the rotating tooth 203, the sleeve ring 201 can stably rotate in the guide groove 105 of the trough 101 through the ring seat 204 provided at the bottom, so that the temperature controller 303 stably rotates in the trough 101, avoiding inaccurate temperature control monitoring caused by vibration or deviation of the temperature controller 303.
[0032] As shown in Figure 1 - Figure 4 As shown, the plurality of heat-conducting rollers 103 are arranged in an array along the center of the trough 101, and the array arrangement of the heat-conducting rollers 103 helps to form a more uniform temperature field in the entire trough 101, avoiding the occurrence of local overheating or overcooling, thereby ensuring the quality of the phase change wax.
[0033] Example two: a precise temperature control device for preparing low-temperature closed pore phase change wax, as shown in Figure 1 - Figure 4 As shown, the temperature control assembly 300 further comprises a rectangular frame 305 installed on the extension plate 301, the rectangular frame 305 is provided with a screw rod 306, the screw rod 306 is connected with the fixed plate 304, and the fixed plate 304 is connected with the end of the support column.
[0034] The fixed plate 304 is adapted to the side groove of the rectangular frame 305, and the fixed plate 304 moves up and down within the range of the side groove of the rectangular frame 305.
[0035] Since there can be a temperature gradient in the phase change wax in the tank 101, the temperature controller 303 of fixed height cannot monitor the temperature of different gradients, which will affect the temperature regulation, so that the temperature in the tank 101 cannot be accurately controlled. When in use, the rectangular frame 305 is arranged on the extension plate 301, the screw rod 306 is arranged on the rectangular frame 305, and the fixed plate 304 can be driven to move up and down through the rotation adjustment of the screw rod 306. Since the temperature controller 303 is connected to the fixed plate 304 through a support at one end, when the height of the fixed plate 304 is adjusted up and down, the height of the temperature controller 303 can be adjusted. Through the height adjustment of the temperature controller 303, the temperature of the phase change wax in the tank 101 at different degrees can be monitored. Through multi-degree monitoring, local temperature abnormalities can be found and adjusted in time, and temperature fluctuations of the entire system can be reduced.
[0036] Working principle: through the rotation of the sleeve ring 201, the temperature control assembly 300 is driven to rotate as a whole, the temperature controller 303 is specifically an existing temperature monitoring instrument, the temperature in the tank 101 is monitored through the temperature controller 303, and the temperature controller 303 is signal-connected with the controller 400. This mode is a mature technology, which is used to transmit temperature monitoring data, and then the controller 400 is used to drive the heat conduction rollers 103 in the tank 101 to run.
[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A precise temperature control device for the preparation of low-temperature closed-cell phase change wax, characterized in that, The container (100) comprises a trough (101), several heat-conducting rollers (103), and four support frames (102). The trough (101) is also equipped with an orientation adjustment mechanism and a temperature control detection mechanism. Its features include: The orientation adjustment mechanism includes an adjustment component (200), which includes a collar (201). The collar (201) is installed in a cavity (104) of the material trough (101). The outer edge of the collar (201) is provided with a toothed structure, and a bearing seat (205) is provided at the upper end of the collar (201). A motor shaft (202) is installed on the support plate of the side wall of the material trough (101). The output end of the motor shaft (202) is connected to a rotating tooth (203), and the rotating tooth (203) meshes with the collar (201) in the cavity (104). The temperature control detection mechanism includes a temperature control component (300), which includes an extension plate (301). The extension plate (301) is mounted on the support seat (205) of the collar (201). A support column is provided on one side of the extension plate (301), and a temperature controller (303) is assembled at the bottom of the support column.
2. The precise temperature control device for preparing low-temperature closed-cell phase change wax according to claim 1, characterized in that, The extension plate (301) is equipped with a connecting post (302) at its end. The connecting post (302) has threads at both ends. The extension plate (301) is connected to the bearing seat (205) on the collar (201) through the connecting post (302).
3. The precise temperature control device for preparing low-temperature closed-cell phase change wax according to claim 1, characterized in that, The material trough (101) is also provided with a guide groove (105), and the bottom of the collar (201) is provided with a ring seat (204). The collar (201) is adapted to be installed in the guide groove (105) of the material trough (101) through the ring seat (204).
4. The precise temperature control device for preparing low-temperature closed-cell phase change wax according to claim 1, characterized in that, Several of the heat-conducting rollers (103) are arranged in a circular array along the center of the feed trough (101).
5. The precise temperature control device for preparing low-temperature closed-cell phase change wax according to claim 1, characterized in that, A controller (400) is installed on one side of the feed trough (101). The controller (400) is electrically connected to several sets of heat-conducting rollers (103) through PLC programming.
6. The precise temperature control device for preparing low-temperature closed-cell phase change wax according to claim 1, characterized in that, The temperature control assembly (300) also includes a rectangular frame (305) mounted on an extension plate (301), wherein a screw (306) is provided inside the rectangular frame (305), the screw (306) is connected to a fixing plate (304), and the fixing plate (304) is connected to the end of the support column.
7. The precise temperature control device for preparing low-temperature closed-cell phase change wax according to claim 6, characterized in that, The fixing plate (304) is adapted to the side groove of the rectangular frame (305), and the fixing plate (304) can move up and down within the range of the side groove of the rectangular frame (305).