Cooling equipment for copper material processing quenching furnace

By designing a cooling device for a copper processing quenching furnace, the rotation adjustment of the support sleeve is achieved using a drive motor and gear system. Combined with the structure of locking holes and protective shells, the inconvenience of adjustment and protection of the cooling device are solved, thereby improving the efficiency and safety of the equipment.

CN223892805UActive Publication Date: 2026-02-10NANTONG TIANTAI COPPER ALLOY CO LTD
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Patent Information

Application Number
CN202520447360.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-10
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing cooling equipment for copper processing quenching furnaces is not convenient for retraction and adjustment. The hot gas generated during quenching can easily damage the water outlet. There is a lack of suitable retraction and adjustment mechanisms and quick replacement mechanisms, as well as an effective protective mechanism.

Method used

A cooling device is designed, comprising a base, a support sleeve, a support column, a support plate, a mounting plate, a water guide seat, a water spray pipe, a drive motor, a drive shaft, and gears. The drive motor drives the drive shaft and gears to mesh, thereby achieving rotational adjustment of the support sleeve. Combined with the structure of locking holes, locking rods, and a protective shell, it enables rapid adjustment, locking, and protection.

Benefits of technology

It enables convenient retraction and adjustment of the cooling equipment, improves the replacement efficiency of the water spray mechanism, enhances the safety protection of the equipment, and prevents the external environment from affecting the internal components.

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Abstract

The utility model discloses copper material processing quenching furnace cooling equipment which comprises a base, a supporting sleeve is rotationally arranged on the upper end face of the base, a supporting column is arranged in the supporting sleeve in a sliding mode, a supporting plate is arranged on the upper end face of the supporting column, a mounting plate is arranged at the front end of the supporting plate, and a water guide seat is detachably arranged at the bottom end of the mounting plate. A water inlet pipe penetrates through the upper end of the water guide seat, a through hole corresponding to the water inlet pipe is formed in the mounting plate, a plurality of water spraying pipes penetrate through the bottom end of the water guide seat, a driving motor is arranged on the rear side of the upper end face of the base, a driving shaft is arranged at the upper end of the driving motor, and a first gear is arranged on the driving shaft; and a second gear is arranged on the supporting sleeve, the first gear and the second gear are arranged in an engaged mode, protective shells are detachably arranged on the left side and the right side of the upper end face of the base correspondingly, and folding and unfolding adjustment is convenient through the design of a driving motor.
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Description

Technical Field

[0001] This utility model relates to the field of steel quenching furnace cooling technology, and more specifically, to copper processing quenching furnace cooling equipment. Background Technology

[0002] A quenching furnace is a device used for metal heat treatment, mainly for quenching metal workpieces. Quenching is a heat treatment process that rapidly cools metal workpieces to achieve the required hardness and strength. After the metal workpiece is processed, heating inside the quenching furnace often needs to be stopped, and the workpiece is allowed to cool naturally to room temperature. Natural cooling is inefficient, so quenching furnace cooling equipment is needed to accelerate the cooling of the furnace. Existing cooling equipment is inconvenient to adjust during use, and the hot air generated during quenching can easily damage the water outlet. There is a lack of suitable adjustment mechanisms, and the water spray mechanism is difficult to replace during use, lacking a suitable quick replacement mechanism. In addition, the drive mechanism for adjustment is exposed during use, and the quenching environment for copper is complex, lacking suitable protective mechanisms. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a cooling device for a copper material processing quenching furnace, which solves the technical problems mentioned in the background art, such as the inconvenience of adjusting the cooling device, the easy damage to the water outlet caused by the hot gas generated during the quenching process, and the lack of a suitable adjustment mechanism.

[0004] Technical solution

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cooling device for a copper material processing quenching furnace, comprising a base, a support sleeve rotatably mounted on the upper surface of the base, a support column slidably mounted inside the support sleeve, a support plate mounted on the upper surface of the support column, an mounting plate mounted at the front end of the support plate, a water guide seat detachably mounted at the bottom end of the mounting plate, a water inlet pipe penetrating through the upper end of the water guide seat, a through hole corresponding to the water inlet pipe on the mounting plate, a water spray pipe penetrating through the bottom end of the water guide seat, and multiple water spray pipes, a drive motor mounted on the rear side of the upper surface of the base, a drive shaft mounted on the upper end of the drive motor, a first gear mounted on the drive shaft, a second gear mounted on the support sleeve, the first gear and the second gear meshing together, and protective shells detachably mounted on both the left and right sides of the upper surface of the base.

[0006] The present invention is further configured such that the support sleeve has a first locking hole, and the support column has a second locking hole corresponding to the first locking hole. Multiple second locking holes are spaced apart, and the first locking hole and the second locking hole are connected by bolts to facilitate the adjustment and locking of the support height.

[0007] The present invention is further configured such that mounting rods are provided at the four corners of the upper end face of the water guide seat, and mounting holes are provided on the mounting plate corresponding to the multiple mounting rods for convenient installation and positioning.

[0008] The present invention is further configured such that locking rods are rotatably provided on both the left and right sides of the upper end face of the mounting plate, and locking rings are provided on both locking rods. Grooves are provided at both the front and rear ends of the two locking rings corresponding to the mounting rods, and locking grooves are provided on multiple mounting rods corresponding to the locking rings, so as to achieve quick locking of the installation.

[0009] The present invention is further configured such that the upper end face of the base is provided with a U-shaped seat corresponding to both of the protective shells, so as to achieve positioning for installation.

[0010] The present invention is further configured such that a connecting plate is provided on the upper surface of the left protective shell, and a first connecting hole is provided on the connecting plate; a second connecting hole is provided on the upper surface of the right protective shell corresponding to the first connecting hole; the first connecting hole and the second connecting hole are connected by bolts to achieve connection and locking.

[0011] The present invention is further configured such that each of the two protective shells has a heat dissipation groove on its rear end face, each of the two heat dissipation grooves has a filter screen inside, and each of the two protective shells has a protective cover corresponding to the heat dissipation groove on its rear end face, so as to facilitate heat dissipation. Beneficial effects

[0012] Compared with the prior art, the present invention provides a cooling device for a copper processing quenching furnace, which has the following beneficial effects:

[0013] 1. Through the design of the drive motor, the drive motor drives the drive shaft to rotate. The first gear on the drive shaft and the second gear on the support sleeve mesh with each other to realize the rotation adjustment of the support sleeve, which facilitates the rotation adjustment of the overall position of the cooling water spray guide seat and makes it easy to adjust the extension and retraction.

[0014] 2. Through the design of the water guide seat, the mounting rod of the water guide seat is positioned and installed in accordance with the mounting hole of the mounting plate. The locking rod drives the locking ring to rotate. The groove of the locking ring cooperates with the mounting rod to ensure the installation effect. The locking rod drives the locking ring to rotate. The locking ring and the locking groove cooperate for easy and quick locking and easy disassembly and replacement.

[0015] 3. Through the design of the protective shell, the two protective shells are installed and positioned relative to the two U-shaped seats. The first connecting hole on the connecting plate and the second connecting hole on the right protective shell are matched. The bolts are passed through and tightened to fix it. The protective shell provides safety protection for the internal drive motor and improves the safety protection effect. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of a preferred cooling equipment for a quenching furnace in copper processing;

[0017] Figure 2 A schematic diagram of the overall structure of the preferred cooling equipment for a copper processing quenching furnace without a protective shell and water guide seat;

[0018] Figure 3 A schematic diagram of the overall structure of the preferred water guide seat for cooling equipment of copper processing quenching furnace;

[0019] Figure 4 A schematic diagram of the overall structure of the left protective shell preferred for the cooling equipment of the copper processing quenching furnace;

[0020] Figure 5 A schematic diagram of the overall structure of the right protective shell preferred for the cooling equipment of the quenching furnace in copper processing.

[0021] In the diagram: 1. Base; 2. Support sleeve; 3. Support column; 4. Support plate; 5. Mounting plate; 6. Water guide seat; 7. Water inlet pipe; 8. Through hole; 9. Spray pipe; 10. Drive motor; 11. Drive shaft; 12. First gear; 13. Second gear; 14. Protective shell; 15. First locking hole; 16. Second locking hole; 17. Mounting rod; 18. Mounting hole; 19. Locking rod; 20. Locking ring; 21. Groove; 22. Locking groove; 23. U-shaped seat; 24. Connecting plate; 25. First connecting hole; 26. Second connecting hole; 27. Heat dissipation groove; 28. Filter screen; 29. ​​Protective cover. Detailed Implementation

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0024] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0025] Please see Figures 1-5The cooling equipment for a copper processing quenching furnace includes a base 1, a support sleeve 2 rotatably mounted on the upper surface of the base 1, a support column 3 slidably mounted inside the support sleeve 2, a support plate 4 mounted on the upper surface of the support column 3, an mounting plate 5 mounted at the front end of the support plate 4, a water guide seat 6 detachably mounted at the bottom end of the mounting plate 5, a water inlet pipe 7 penetrating through the upper end of the water guide seat 6, a through hole 8 corresponding to the water inlet pipe 7 on the mounting plate 5, a water spray pipe 9 penetrating through the bottom end of the water guide seat 6, and multiple water spray pipes 9 are provided. A drive motor 10 is mounted on the rear side of the upper surface of the base 1, a drive shaft 11 is mounted on the upper end of the drive motor 10, a first gear 12 is mounted on the drive shaft 11, a second gear 13 is mounted on the support sleeve 2, the first gear 12 and the second gear 13 are meshed together, and protective shells 14 are detachably mounted on both the left and right sides of the upper surface of the base 1.

[0026] In this embodiment, when cooling is required, the control device has its own control system, which starts the drive motor 10. The drive motor 10 drives the drive shaft 11 and the first gear 12 to rotate. The first gear 12 and the second gear 13 mesh and cooperate to realize the rotation adjustment of the support sleeve 2 relative to the base 1. This drives the support rod, support plate 4, mounting plate 5 and water guide seat 6 to rotate and adjust as a whole, rotating the water guide seat 6 to the position above the quenching furnace. The water inlet pipe 7 is connected to the external water source through a hose. The external water source enters the water guide seat 6 through the water inlet pipe 7 and is sprayed outward through the water spray pipe 9 at the bottom of the water guide seat 6 to cool the inside of the quenching furnace. After cooling is completed, the drive motor 10 rotates in the opposite direction, rotating one side of the water guide seat 6 to a position away from the quenching furnace.

[0027] More specifically, the protective shell 14 is installed on the base 1 to provide safety protection for the drive motor 10 at the upper end of the base 1.

[0028] Please see Figure 1 and Figure 2 As one implementation method for the support height: the support sleeve 2 is provided with a first locking hole 15, and the support column 3 is provided with a second locking hole 16 corresponding to the first locking hole 15. Multiple second locking holes 16 are provided at intervals, and the first locking hole 15 and the second locking hole 16 are connected by bolts.

[0029] Specifically, the support column 3 slides and rises relative to the support sleeve 2. After adjusting to a suitable height, the first locking hole 15 and the suitable second locking hole 16 are aligned, and the bolts are passed through and tightened to fix it.

[0030] Please see Figures 1-3 As one embodiment of the water guide seat 6: each of the four corners of the upper end face of the water guide seat 6 is provided with a mounting rod 17, and the mounting plate 5 is provided with mounting holes 18 corresponding to the multiple mounting rods 17. The upper end face of the mounting plate 5 is provided with locking rods 19 on both the left and right sides. Each of the two locking rods 19 is provided with a locking ring 20. The front and rear ends of the two locking rings 20 are provided with grooves 21 corresponding to the mounting rods 17, and the multiple mounting rods 17 are provided with locking grooves 22 corresponding to the locking rings 20.

[0031] Specifically, after the water guide seat 6 is damaged from prolonged use, it should be replaced entirely. Grasp the locking rod 19, rotate the locking rod 19 and the locking ring 20, and rotate the mounting rod 17 to the position of the groove 21 of the locking ring 20. Remove the water guide seat 6 from the mounting plate 5. After removal, inspect or replace it. The mounting rod 17 of the repaired water guide seat 6 or the new water guide seat 6 should be installed and positioned in accordance with the mounting hole 18 of the mounting plate 5. Rotate the locking rod 19 to drive the locking ring 20 to rotate. The locking ring 20 and the locking groove 22 cooperate to lock the installation.

[0032] Please see Figure 1 , Figure 2 , Figure 4 and Figure 5 As one embodiment of the protective shell 14: the upper end face of the base 1 is provided with a U-shaped seat 23 corresponding to both protective shells 14, the upper end face of the left protective shell 14 is provided with a connecting plate 24, the connecting plate 24 is provided with a first connecting hole 25, the upper end face of the right protective shell 14 is provided with a second connecting hole 26 corresponding to the first connecting hole 25, the first connecting hole 25 and the second connecting hole 26 are connected by bolts, the rear end face of both protective shells 14 is provided with a heat dissipation groove 27, the rear end face of both protective shells 14 is provided with a filter screen 28, and the rear end face of both protective shells 14 is provided with a protective cover 29 corresponding to the heat dissipation groove 27.

[0033] Specifically, the protective shells 14 on both sides are installed and positioned corresponding to the U-shaped seats 23 on both sides. After the initial installation and positioning, the first connecting hole 25 on the connecting plate 24 and the second connecting hole 26 on the right protective shell 14 are aligned. The bolts are passed through and tightened to protect the internal drive motor 10. The heat inside the protective shell 14 is diffused outward through the heat dissipation groove 27 with the filter screen 28. The protective cover 29 provides enhanced protection for the heat dissipation groove 27.

[0034] In summary, the overall equipment is in use:

[0035] When in the pre-use installation state, the protective shell 14 is installed on the base 1 before use. The U-shaped seat 23 is used to position the installation. After the initial positioning and installation, the first connecting hole 25 on the connecting plate 24 and the second connecting hole 26 on the right protective shell 14 are aligned. The bolts are passed through and tightened to fix it. The protective shell 14 provides safety protection for the drive motor 10 and avoids the influence of complex external environment on the drive motor 10.

[0036] When in the retraction and adjustment state, or when cooling operation is required, the control device has its own control system to start the drive motor 10. The drive motor 10 drives the drive shaft 11 to rotate. The first gear 12 on the drive shaft 11 and the second gear 13 on the support sleeve 2 mesh with each other, so as to realize the rotation adjustment of the support sleeve 2 relative to the base 1 and adjust the position of the water guide seat 6, which facilitates the retraction and adjustment.

[0037] When the water guide seat 6 is being replaced, if some components of the water guide seat 6 malfunction after prolonged use, the entire water guide seat 6 should be disassembled for inspection or replacement. Rotate the locking rod 19, which will cause the locking ring 20 to rotate, rotating the groove 21 to the position corresponding to the mounting rod 17, thus allowing the entire water guide seat 6 to be disassembled relative to the mounting plate 5. After the inspection and repair, the water guide seat 6 or the new water guide seat 6 can be installed on the mounting plate 5. The mounting rod 17 and the mounting hole 18 should be fitted together for installation. The water inlet pipe 7 should be installed through the through hole 8. After the initial installation, rotate the locking rod 19, which will cause the locking ring 20 to rotate. The locking ring 20 and the locking groove 22 should fit together to lock the installation.

[0038] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. Cooling equipment for a copper processing quenching furnace, including a base (1), characterized in that: The upper surface of the base (1) is provided with a support sleeve (2), and the support sleeve (2) is provided with a support column (3) inside. The upper surface of the support column (3) is provided with a support plate (4), and the front end of the support plate (4) is provided with an installation plate (5). The bottom end of the installation plate (5) is provided with a water guide seat (6). The upper end of the water guide seat (6) is provided with a water inlet pipe (7). The installation plate (5) is provided with a through hole (8) corresponding to the water inlet pipe (7). The bottom end of the water guide seat (6) is provided with a water spray pipe (9). Multiple water spray pipes (9) are provided. The rear side of the upper surface of the base (1) is provided with a drive motor (10). The upper end of the drive motor (10) is provided with a drive shaft (11). The drive shaft (11) is provided with a first gear (12). The support sleeve (2) is provided with a second gear (13). The first gear (12) and the second gear (13) are meshed. The left and right sides of the upper surface of the base (1) are provided with a protective shell (14).

2. The cooling equipment for the copper processing quenching furnace according to claim 1, characterized in that: The support sleeve (2) has a first locking hole (15), and the support column (3) has a second locking hole (16) corresponding to the first locking hole (15). Multiple second locking holes (16) are spaced apart, and the first locking hole (15) and the second locking hole (16) are connected by bolts.

3. The cooling equipment for the copper processing quenching furnace according to claim 1, characterized in that: The water guide seat (6) is provided with mounting rods (17) at the four corners of its upper end face, and mounting holes (18) are provided on the mounting plate (5) corresponding to the mounting rods (17).

4. The cooling equipment for the copper processing quenching furnace according to claim 3, characterized in that: Locking rods (19) are rotatably provided on both the left and right sides of the upper end face of the mounting plate (5). Locking rings (20) are provided on both locking rods (19). Grooves (21) are opened at both the front and rear ends of the two locking rings (20) corresponding to the mounting rods (17). Locking grooves (22) are opened on multiple mounting rods (17) corresponding to the locking rings (20).

5. The cooling equipment for the copper processing quenching furnace according to claim 1, characterized in that: The upper surface of the base (1) is provided with a U-shaped seat (23) corresponding to the two protective shells (14).

6. The cooling equipment for the copper processing quenching furnace according to claim 5, characterized in that: The upper surface of the left protective shell (14) is provided with a connecting plate (24), and the connecting plate (24) is provided with a first connecting hole (25). The upper surface of the right protective shell (14) is provided with a second connecting hole (26) corresponding to the first connecting hole (25). The first connecting hole (25) and the second connecting hole (26) are connected by bolts.

7. The cooling equipment for the copper processing quenching furnace according to claim 6, characterized in that: Both of the protective shells (14) have heat dissipation grooves (27) on their rear ends, and both of the heat dissipation grooves (27) have filters (28) inside them. Both of the protective shells (14) have protective covers (29) on their rear ends corresponding to the heat dissipation grooves (27).