Vacuum roller water removal device
By designing a vacuum roller dewatering device and using a telescopic component to adjust the distance between the scraping component and the main body of the roller, the problem of removing deep moisture from the felt was solved, the dewatering effect of wet wipes was improved, and the paper quality was enhanced.
Patent Information
- Application Number
- CN202520475883.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing technologies cannot effectively remove deep moisture from felt, affecting the water removal effect of wet paper sheets and leading to a decline in paper quality.
A vacuum roller dewatering device was designed. By adjusting the distance between the scraping component and the main body of the roller through the telescopic component, the scraper in the scraping component comes into contact with the felt, thereby achieving deep dewatering of the felt.
It improves the water-removing effect of the felt on wet wipes, reduces the moisture content in wet wipes, and improves the production quality of paper.
Smart Images

Figure CN223893133U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of vacuum roller dewatering technology, specifically relating to a vacuum roller dewatering device. Background Technology
[0002] In the paper production process, the vacuum couch roll is a key piece of equipment, mainly used to adsorb and stabilize the paper during paper forming and transport. Its working principle is to use vacuum adsorption force to tightly adhere the paper to the couch roll surface, preventing the paper from shifting, wrinkling, or breaking during high-speed transport, thereby ensuring the continuity and quality of paper production.
[0003] In the paper production process, the transfer of wet pulp is a crucial step. The specific operation involves placing the wet paper sheets onto a felt, which then transfers the wet paper sheets between multiple rollers. During this process, the felt absorbs the moisture from the wet paper sheets, thus performing an initial dehydration function.
[0004] Existing dewatering methods can only remove moisture from the surface of the felt, but cannot remove moisture from the deeper layers of the felt. As a result, the moisture from the deeper layers of the felt is carried to the next process along with the wet paper, affecting the dewatering effect of the wet paper and the quality of the paper. Utility Model Content
[0005] Purpose of the utility model: To provide a vacuum roller dewatering device that solves the above-mentioned problems existing in the prior art.
[0006] Technical solution: A vacuum roller dewatering device includes a truss with mounting seats installed opposite each other at both ends of the truss. A vacuum roller body is rotatably mounted on the mounting seats. A drive motor is installed on one of the mounting seats, and the output end of the drive motor drives and connects to the vacuum roller body. A telescopic assembly is installed on the top of the truss. The moving end of the telescopic assembly is connected to a scraping assembly. The telescopic assembly is used to adjust the positional relationship between the scraping assembly and the outer wall of the vacuum roller body, so that a portion of the scraping assembly contacts the outer wall surface of the vacuum roller body.
[0007] Preferably, the telescopic assembly includes a mounting plate, which is mounted on the top of the truss. A telescopic rod is mounted on the top surface of the mounting plate, and the movable end of the telescopic rod passes through the mounting plate. At least two sets of sliding rods are mounted on both sides of the telescopic rod, and the sliding rods are arranged in a linear array along the length of the mounting plate. The sliding rods pass through the mounting plate, and the ends of the sliding rods away from the mounting plate are connected to the scraping assembly. A fixing plate is vertically mounted on the side of the truss near the telescopic rod. A bushing is sleeved on each set of sliding rods, and the bushing is mounted to the fixing plate through a connector.
[0008] Preferably, the scraping assembly includes a connecting plate, the top surface of which is connected to the movable end of the telescopic assembly. Adjusting plates are installed on both sides of the connecting plate, and a rotating plate is disposed between the adjusting plates. The end of the rotating plate near the connecting plate is rotatably connected to the adjusting plate. An arc-shaped slide is provided in the center of the adjusting plate, and a screw is inserted into the arc-shaped slide. The screw is helically connected to the rotating plate. A scraping part is installed on the end of the rotating plate near the bobbin body.
[0009] Preferably, the scraping part includes an inner elastic plate, which is detachably connected to the rotating plate. An outer elastic plate is detachably connected to the outside of the inner elastic plate via a connector, and a scraping blade is inserted between the inner elastic plate and the outer elastic plate.
[0010] Preferably, the scraping assembly further includes a plurality of sliders, which are linearly arrayed on the side. The side of the truss is provided with a number of slide rails equal to the number of sliders, and the slide rails are slidably connected to the sliders.
[0011] Beneficial effects: This utility model relates to a vacuum roller dewatering device. The drive motor drives the main body of the roller to rotate and conveys the felt on which wet paper towels are placed. The distance between the scraping component and the main body of the roller is adjusted by the telescopic component so that the scraper in the scraping component contacts the surface of the felt, thereby deeply dewatering the felt, improving the dewatering effect of the felt on the wet paper towels, reducing the moisture content in the wet paper towels, and improving the quality of the product. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the telescopic component of this utility model;
[0014] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0015] Figure 4 This is a schematic diagram of the scraping component of this utility model.
[0016] Figures 1 to 4 The reference numerals in the attached diagram are: 1. Truss; 2. Mounting base; 3. Drive motor; 4. Roller body; 5. Telescopic assembly; 6. Scraping assembly;
[0017] 51. Mounting plate; 52. Telescopic rod; 53. Sliding rod; 54. Fixing plate; 55. Bushing;
[0018] 60. Rotating plate; 61. Connecting plate; 62. Adjusting plate; 63. Arc-shaped slide; 64. Screw; 65. Inner elastic plate; 66. Outer elastic plate; 67. Scraper; 68. Slider; 69. Slide rail. Detailed Implementation
[0019] like Figures 1 to 4 As shown, this utility model provides a technical solution: a vacuum roller dewatering device, including a truss 1, a mounting base 2, a flat roller body 4, a drive motor 3, a telescopic assembly 5, and a scraping assembly 6, wherein, as... Figure 1 As shown, mounting bases 2 are installed opposite each other at both ends of the truss 1. The bobbin body 4 is rotatably installed between the mounting bases 2. A drive motor 3 is installed on one of the mounting bases 2. The output end of the drive motor 3 drives the bobbin body 4 to rotate between the mounting bases 2. A telescopic assembly 5 is installed on the top of the truss 1. A scraping assembly 6 is placed between the bobbin body 4 and the truss 1. The moving end of the telescopic assembly 5 is connected to the scraping assembly 6. The telescopic assembly 5 is used to adjust the positional relationship between the scraping assembly 6 and the outer wall of the bobbin body 4, so that a part of the scraping assembly 6 contacts the outer wall surface of the bobbin body 4. By adjusting the distance between the scraping assembly 6 and the bobbin body 4 through the telescopic assembly 5, the scraper in the scraping assembly 6 contacts the fabric surface, which can deeply remove water from the fabric, improve the water removal effect of the fabric on the wet wipes, reduce the moisture content in the wet wipes, and improve the quality of the product.
[0020] In a further embodiment, the telescopic assembly 5 includes a mounting plate 51, which is mounted on the top of the truss 1. A telescopic rod 52 is mounted on the top surface of the mounting plate 51, and the movable end of the telescopic rod 52 passes through the mounting plate 51. At least two sets of sliding rods 53 are mounted on both sides of the telescopic rod 52. In this embodiment, two sets of sliding rods 53 are mounted on each side of the telescopic rod 52. The sliding rods 53 are linearly arrayed along the length of the mounting plate 51 and pass through the mounting plate 51. The ends of the sliding rods 53 away from the mounting plate 51 are connected to the scraping assembly 6. A fixing plate 54 is vertically mounted on the side of the truss 1 near the telescopic rod 52. A bushing 55 is sleeved on each set of sliding rods 53. The bushing 55 is mounted on the fixing plate 54 through a connector. That is, when the telescopic rod 52 extends or retracts, it drives the sliding rod 53 to slide in the bushing 55, which can smoothly drive the scraping assembly 6 closer to or away from the roll body 4.
[0021] In a further embodiment, such as Figure 3 and Figure 4As shown, the scraping assembly 6 includes a connecting plate 61. The top surface of the connecting plate 61 is connected to the moving end of the telescopic assembly 5. Adjusting plates 62 are installed on both sides of the connecting plate 61. A rotating plate 60 is arranged between the adjusting plates 62. The end of the rotating plate 60 near the connecting plate 61 is rotatably connected to the adjusting plate 62. An arc-shaped slide rail 63 is formed in the center of the adjusting plate 62. A screw 64 is inserted into the arc-shaped slide rail 63. The screw 64 is helically connected to the rotating plate 60. The rotating plate 60 is close to the roller. A scraping part is installed at the end of the body 4. The scraping part includes an inner elastic plate 65, which is detachably connected to the rotating plate 60. An outer elastic plate 66 is detachably connected to the outside of the inner elastic plate 65 through a connector. A scraping blade 67 is inserted between the inner elastic plate 65 and the outer elastic plate 66. The angle between the scraping part and the body 4 is adjusted by adjusting the position of the adjusting screw 64 in the arc-shaped slide 63, so that the scraping part can adapt to the fabric of different thicknesses. Even when changing the fabric of different thicknesses, the fabric can be deeply dehydrated.
[0022] In a further embodiment, the scraping component 6 also includes a plurality of sliders 68, which are linearly arrayed on the side. The side of the truss 1 is equipped with the same number of slide rails 69 as the sliders 68. The slide rails 69 are slidably connected to the sliders 68, that is, when the telescopic rod 52 extends or retracts, it drives the sliders 68 to move in the slide rails 69, which can make the scraping part move stably and avoid shaking.
[0023] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.
Claims
1. A vacuum roller dewatering device, characterized in that, The system includes a truss (1), with mounting bases (2) installed opposite each other at both ends of the truss (1). A roll body (4) is rotatably mounted on the mounting base (2). A drive motor (3) is installed on one of the mounting bases (2). The output end of the drive motor (3) drives and connects to the roll body (4). A telescopic assembly (5) is installed on the top of the truss (1). The moving end of the telescopic assembly (5) is connected to a scraping assembly (6). The telescopic assembly (5) is used to adjust the positional relationship between the scraping assembly (6) and the outer wall of the roll body (4), so that a part of the scraping assembly (6) contacts the outer wall surface of the roll body (4).
2. The vacuum roller dewatering device according to claim 1, characterized in that, The telescopic assembly (5) includes a mounting plate (51) which is mounted on the top of the truss (1). A telescopic rod (52) is mounted on the top surface of the mounting plate (51). The moving end of the telescopic rod (52) passes through the mounting plate (51). At least two sets of sliding rods (53) are mounted on both sides of the telescopic rod (52). The sliding rods (53) are linearly arrayed along the length of the mounting plate (51). The sliding rods (53) pass through the mounting plate (51). The end of the sliding rod (53) away from the mounting plate (51) is connected to the scraping assembly (6). A fixing plate (54) is vertically mounted on the side of the truss (1) near the telescopic rod (52). A bushing (55) is sleeved on each set of sliding rods (53). The bushing (55) is mounted on the fixing plate (54) through a connector.
3. The vacuum roller dewatering device according to claim 1, characterized in that, The scraping assembly (6) includes a connecting plate (61), the top surface of which is connected to the moving end of the telescopic assembly (5). Adjusting plates (62) are installed on both sides of the connecting plate (61). A rotating plate (60) is provided between the adjusting plates (62). The end of the rotating plate (60) near the connecting plate (61) is rotatably connected to the adjusting plate (62). An arc-shaped slide (63) is provided in the center of the adjusting plate (62). A screw (64) is inserted into the arc-shaped slide (63). The screw (64) is spirally connected to the rotating plate (60). A scraping part is installed on the end of the rotating plate (60) near the bobbin body (4).
4. The vacuum roller dewatering device according to claim 3, characterized in that, The scraping section includes an inner elastic plate (65), which is detachably connected to the rotating plate (60). The outer elastic plate (66) is detachably connected to the outside of the inner elastic plate (65) via a connector. A scraping blade (67) is inserted between the inner elastic plate (65) and the outer elastic plate (66).
5. A vacuum roller dewatering device according to claim 3, characterized in that, The scraping assembly (6) also includes a number of sliders (68), which are linearly arrayed on the side. The side of the truss (1) is equipped with the same number of slide rails (69) as the sliders (68), and the slide rails (69) are slidably connected to the sliders (68).