Annular rotary slagging-off device and vertical shaft heading machine comprising same

By designing a circular rotary slag removal device, which uses a motor to drive the scraper in a circular motion, the problems of discontinuous slag removal and limited space during vertical shaft construction were solved, and continuous transportation and efficient unloading of slag were achieved.

CN223894138UActive Publication Date: 2026-02-10CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202520857918.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-02-10
Estimated Expiration
2035-04-30

AI Technical Summary

Technical Problem

During shaft construction, the muck removal process is discontinuous and inefficient, and the muck removal equipment is limited by the shaft space, which affects the overall construction efficiency.

Method used

Design a ring-shaped rotary slag removal device that uses a motor to drive an internal gear ring to drive a scraper in a circular motion, scraping the slag from the ring groove to the designated slag discharge point, and achieving continuous slag discharge through a slag lifting device.

Benefits of technology

It improved slag removal efficiency, alleviated the space constraints of the vertical shaft, and enabled continuous transportation and efficient unloading of slag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an annular rotary slagging-off device and a vertical shaft heading machine comprising the same, and belongs to the technical field of vertical shaft construction equipment. Comprising a supporting assembly, a slag lifting device, a driving assembly, a scraping plate, an annular slag receiving groove and a discharging groove. The slag lifting device is connected with the supporting assembly and the slag falling groove. The driving assembly is connected with the supporting assembly and the scraper. The multiple scrapers are arranged on the end face, used for storing muck, of the annular muck receiving groove. The end face, used for storing muck, of the annular muck receiving groove is arranged under the muck falling groove, and a discharging opening corresponding to the discharging groove is formed in the annular muck receiving groove. The discharging groove is fixedly installed on the supporting assembly. According to the utility model, muck is conveyed into the annular muck receiving groove from the vertical shaft through the muck lifting device, and then the muck is pushed to a specified muck discharging point through the scraping plate arranged on the annular muck receiving groove; and on the basis that the occupied space in the vertical direction is small, the problem of narrow space is relieved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of shaft construction equipment, and relates to a ring-shaped rotary muck-removing device and a shaft tunneling machine containing the same. Background Technology

[0002] Shaft construction plays an irreplaceable role in mining, port construction, airport construction, power plant construction and other projects. With the continuous expansion of the scale of tunnel and underground engineering construction and the continuous increase in the depth of energy mining, the proportion of shaft construction is increasing year by year.

[0003] Currently, muck removal in shaft construction is generally achieved using a specialized hoisting system for shaft sinking, employing traditional methods such as buckets. This approach suffers from problems like discontinuous muck removal and low efficiency. For shaft excavation, especially for large-section deep shafts, muck removal is often a key factor determining the excavation speed. Furthermore, due to the spatial constraints of shafts, even with muck removal equipment, there are significant space limitations, resulting in limited improvement in muck removal efficiency. Utility Model Content

[0004] To address the technical problems of discontinuous slag removal, low slag removal efficiency, and the impact of slag removal equipment on the overall space dimensions during vertical shaft construction, this utility model designs a ring-shaped rotary slag removal device. It utilizes a motor to drive an internal gear ring, which in turn drives a scraper to make a circular motion. The scraper removes the slag from the annular groove to the designated slag discharge point, ensuring continuous slag removal and improving slag removal efficiency.

[0005] This utility model provides an annular rotary slag removal device, including a support assembly, a slag lifting device, a drive assembly, a scraper, an annular slag receiving trough, and a discharge trough;

[0006] The fixed end of the slag lifting device is fixedly connected to the support assembly, the driving end of the slag lifting device is set in the vertical direction, and a slag discharge chute is provided on the driving end of the slag lifting device.

[0007] The fixed end of the drive component is fixedly connected to the support component, and a scraper is installed on the drive end of the drive component.

[0008] The scraper is provided with multiple pieces arranged in a circumferential array, and all of the scraper pieces are arranged on the end face of the annular slag receiving trough for storing slag.

[0009] The end face of the annular slag receiving trough for storing slag is located directly below the slag discharge trough, and the annular slag receiving trough is provided with a discharge port corresponding to the discharge trough.

[0010] The unloading chute is fixedly installed on the support assembly, and one end of the unloading chute is located directly below the unloading port.

[0011] Furthermore, the scraper described in the single piece is disposed in a bending structure, and the bending direction is consistent with the rotation direction of the scraper.

[0012] Furthermore, the bending angle of the scraper in a single piece is set to 150°-170°.

[0013] Furthermore, the scraper described in the single piece is configured as a flexible structural component.

[0014] Furthermore, the unloading chute is inclined, and the distance between the end of the unloading chute located directly below the annular slag receiving chute and the lower end face of the annular slag receiving chute is less than the distance between the other end of the unloading chute and the lower end face of the annular slag receiving chute.

[0015] Furthermore, the drive assembly includes a motor, a ring gear, and a connecting plate;

[0016] The fixed end of the motor is fixedly connected to the support assembly, and a gear is installed on the drive end of the motor.

[0017] The annular gear ring includes an annular body and a gear ring that are movably connected. The gear ring is fixedly connected to multiple scrapers through a connecting plate, and the gear ring meshes with a gear. The annular body is fixedly connected to an annular slag receiving groove.

[0018] Furthermore, the connecting plate is provided with multiple components that correspond one-to-one with the multiple scrapers.

[0019] Furthermore, a reinforcing plate is provided between two adjacent connecting plates.

[0020] Furthermore, the slag lifting device is equipped with multiple slag conveying components arranged vertically, and each slag conveying component is equipped with a slag discharge chute.

[0021] This utility model also provides a vertical shaft tunneling machine, including a muck removal device and a ring-shaped rotary muck removal device as described above.

[0022] The support assembly is fixedly connected to the slag discharge device;

[0023] The drive end of the slag lifting device is located at the slag discharge component of the slag discharge device. The slag discharge device transports the slag to the slag discharge component, and the slag lifting device transports the slag from the slag discharge component to the annular slag receiving trough.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The present invention provides a circular rotary slag removal device that uses a slag lifting device to transport slag from a vertical shaft to a circular slag receiving trough, and then uses a scraper set on the circular slag receiving trough to push the slag to a designated slag unloading point; because it occupies relatively little space in the vertical direction, it alleviates the problem of space constraints.

[0026] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description

[0027] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0028] Figure 1 This is a schematic diagram of the structure of a ring-shaped rotary slag removal device in an embodiment of this utility model;

[0029] Figure 2 yes Figure 1 A top view of the interconnected annular slag receiving trough, unloading trough, and reinforcing plate.

[0030] in:

[0031] 1. Slag lifting device; 2. Motor; 3. Annular gear ring; 4. Support; 5. Connecting plate; 6. Scraper; 7. Annular slag receiving trough; 8. Discharge trough; 9. Reinforcing plate. Detailed Implementation

[0032] To make the above-mentioned objectives, features, and advantages of this utility model clearer and easier to understand, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It should be noted that the accompanying drawings of this utility model are all in a simplified form and use non-precise proportions, and are only used to facilitate and clearly assist in illustrating the implementation of this utility model; the "several" mentioned in this utility model are not limited to the specific number shown in the examples in the drawings; the directions or positional relationships indicated by "front," "middle," "rear," "left," "right," "up," "down," "top," "bottom," and "middle" mentioned in this utility model are all based on the directions or positional relationships shown in the accompanying drawings of this utility model, and do not indicate or imply that the device or component referred to must have a specific orientation, nor should they be construed as limitations on this utility model.

[0033] Example:

[0034] See Figure 1 and Figure 2 As shown, the annular rotary slag removal device provided by this utility model includes a support assembly, a slag lifting device 1, a drive assembly, a scraper 6, an annular slag receiving trough 7, and a discharge trough 8.

[0035] The fixed end of the slag lifting device 1 is fixedly connected to the support assembly, the driving end of the slag lifting device 1 is arranged in the vertical direction, and a slag discharge chute is provided on the driving end of the slag lifting device 1.

[0036] The fixed end of the drive component is fixedly connected to the support component, and a scraper 6 is installed on the drive end of the drive component.

[0037] The scraper 6 is provided with multiple pieces arranged in a circumferential array, and all the scraper 6 pieces are arranged on the end face of the annular slag receiving trough 7 for storing slag.

[0038] The end face of the annular slag receiving trough 7 used for storing slag is located directly below the slag discharge trough, and the annular slag receiving trough 7 is provided with a discharge port corresponding to the discharge trough 8.

[0039] The unloading chute 8 is fixedly installed on the support assembly, and one end of the unloading chute 8 is located directly below the unloading port.

[0040] Preferably, the scraper 6 is disposed in a bent structure, and the bending direction of the scraper 6 is consistent with the rotation direction of the scraper 6, so that the slag is concentrated at the middle bend of the scraper 6. More preferably, the bending angle of the scraper 6 is set to 150°-170°.

[0041] More preferably, the scraper 6 is configured as a flexible structural component. Because the scraper 6 is made of flexible material, even if the slag is in the middle of the scraper 6 and the annular slag receiving groove 7, it will not impede the relative movement between the two.

[0042] Preferably, the unloading trough 8 is inclined, and the distance between the end of the unloading trough 8 directly below the annular slag receiving trough 7 and the lower end face of the annular slag receiving trough 7 is less than the distance between the other end of the unloading trough 8 and the lower end face of the annular slag receiving trough 7. More preferably, the inclination angle of the unloading trough 8 is preferably set to 30°-60°.

[0043] Preferably, the drive assembly includes a motor 2, an annular gear ring 3, and a connecting plate 5;

[0044] The fixed end of the motor 2 is fixedly connected to the support assembly via the support 4, and a gear is installed on the drive end of the motor 2.

[0045] The annular gear ring 3 includes an annular body and a gear ring that are movably connected. A bearing is provided between the gear ring and the annular body so that the gear ring and the annular body can rotate relative to each other. The gear ring is fixedly connected to multiple scrapers 6 through a connecting plate 5, and the gear ring meshes with a gear. The annular body is fixedly connected to the annular slag receiving trough 7. The multiple scrapers 6 are set on the end face of the annular slag receiving trough 7 for storing slag. The scrapers 6 rotate under the drive of the gear ring to push the slag in the annular slag receiving trough 7 to the position of the unloading trough 8.

[0046] More preferably, the connecting plate 5 is provided with multiple parts that correspond one-to-one with the scraper 6.

[0047] Furthermore, a reinforcing plate 9 is provided between two adjacent connecting plates 5 to prevent the connecting plates 5 from bending due to excessive force when removing slag, thereby improving the bending strength of the connecting plates 5.

[0048] Preferably, the slag lifting device 1 is provided with multiple slag conveying components arranged in a vertical direction, and each slag conveying component is provided with a slag dropping chute to achieve continuous slag discharge and improve slag discharge efficiency.

[0049] As a further embodiment of this utility model, except as described above, the specific structure of the slag lifting device 1 and the support assembly refers to the prior art.

[0050] As a further embodiment of this utility model, the specific process of using the above-described annular rotary slag remover for slag removal is as follows:

[0051] The slag lifting device 1 transports slag from the bottom of the shaft to the top of the device. Since the slag lifting device is rotating, the slag will fall evenly from its own slag drop chute into the annular slag receiving chute 7, realizing the 360° annular slag receiving function of the slag lifting device 1 during the rotation process.

[0052] Motor 2 is fixed on support 4, and ring gear 3 is connected to support 4 through bearings. Motor 2 and ring gear 3 are also connected by gear meshing.

[0053] When motor 2 rotates, it drives the ring gear to move in a circular motion along support 4 through gear meshing;

[0054] The connecting plate 5 and the scraper 6 are connected in sequence to the annular toothed ring 3. The annular toothed ring 3 drives the connecting plate 5 and the scraper 6 to scrape the slag in the annular slag receiving trough 7 to the gap in the annular slag receiving trough. The slag will fall from the gap onto the slope of the unloading trough, thereby completing the slag discharge operation.

[0055] As a further embodiment of the present invention, the present invention also provides a shaft tunneling machine, including a slag removal device and a ring-shaped rotary slag removal device as described above.

[0056] The support assembly is fixedly connected to the slag discharge device;

[0057] The drive end of the slag lifting device 1 is located at the slag discharge component of the slag discharge device. The slag discharge device transports the slag to the slag discharge component, and the slag lifting device 1 transports the slag from the slag discharge component to the annular slag receiving trough 7.

[0058] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A circular rotary slag removal device, characterized in that, It includes a support assembly, a slag lifting device (1), a drive assembly, a scraper (6), an annular slag receiving trough (7), and a discharge trough (8); The fixed end of the slag lifting device (1) is fixedly connected to the support component, the driving end of the slag lifting device (1) is set in the vertical direction, and a slag dropping chute is provided on the driving end of the slag lifting device (1). The fixed end of the drive component is fixedly connected to the support component, and a scraper (6) is installed on the drive end of the drive component. The scraper (6) is provided with multiple pieces arranged in a circumferential array, and the multiple scrapers (6) are all arranged on the end face of the annular slag receiving trough (7) for storing slag. The end face of the annular slag receiving trough (7) for storing slag is located directly below the slag discharge trough, and the annular slag receiving trough (7) is provided with a discharge port corresponding to the discharge trough (8); The unloading trough (8) is fixedly installed on the support assembly, and one end of the unloading trough (8) is located directly below the unloading port.

2. The annular rotary slag remover according to claim 1, characterized in that, The scraper (6) described in the single piece is disposed in the bending structure, and the bending direction of the scraper (6) is consistent with the rotation direction of the scraper (6).

3. The annular rotary slag remover according to claim 2, characterized in that, The bending angle of the scraper (6) is set to 150°-170°.

4. The annular rotary slag remover according to any one of claims 1-3, characterized in that, The scraper (6) described in the single piece is configured as a flexible structural component.

5. The annular rotary slag remover according to claim 4, characterized in that, The unloading trough (8) is inclined. The distance between the end of the unloading trough (8) located directly below the annular slag receiving trough (7) and the lower end face of the annular slag receiving trough (7) is less than the distance between the other end of the unloading trough (8) and the lower end face of the annular slag receiving trough (7).

6. The annular rotary slag remover according to claim 5, characterized in that, The drive assembly includes a motor (2), a ring gear (3), and a connecting plate (5); The fixed end of the motor (2) is fixedly connected to the support assembly, and a gear is installed on the drive end of the motor (2); The annular gear ring (3) includes an annular body and a gear ring that are movably connected. The gear ring is fixedly connected to multiple scrapers (6) through a connecting plate (5), and the gear ring meshes with the gear. The annular body is fixedly connected to the annular slag receiving groove (7).

7. The annular rotary slag remover according to claim 6, characterized in that, The connecting plate (5) is provided with multiple pieces that correspond one-to-one with the multiple scrapers (6).

8. The annular rotary slag remover according to claim 7, characterized in that, A reinforcing plate (9) is also provided between two adjacent connecting plates (5).

9. The annular rotary slag remover according to any one of claims 5-8, characterized in that, The slag lifting device (1) is provided with multiple slag conveying components arranged in a vertical direction, and each slag conveying component is provided with a slag drop chute.

10. A vertical shaft tunneling machine, characterized in that, Includes a slag discharge device and a circular rotary slag scraper as described in claim 9; The support assembly is fixedly connected to the slag discharge device; The drive end of the slag lifting device (1) is located at the slag discharge component of the slag discharge device. The slag discharge device transports the slag to the slag discharge component, and the slag lifting device (1) transports the slag from the slag discharge component to the annular slag receiving trough (7).