High-efficiency prying machine
By introducing a cleaning brush and water pump system into the high-efficiency skid machine, the dust on the surface of the filter screen is automatically cleaned, solving the problem of reduced filter screen ventilation efficiency and improving the compressor's cooling efficiency.
Patent Information
- Application Number
- CN202520544276.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-26
AI Technical Summary
The filter screen of a traditional high-efficiency skid compressor accumulates dust on its surface after prolonged use, which reduces ventilation efficiency and affects the compressor's refrigerant compression efficiency.
A high-efficiency skid machine was designed, which includes a mounting base plate and a filter cleaning device. Through the cooperation of a cleaning brush and a drive motor, the dust on the surface of the filter screen is automatically cleaned. Water is sprayed through a water pump and a drain pipe to clean the dust, prevent dust from adhering, and improve the ventilation efficiency of the filter screen.
It effectively prevents dust from adhering to the filter screen surface, improves the ventilation efficiency of the gas filter cartridge, and increases the compressor's compression efficiency of the refrigerant, thereby improving the overall refrigeration efficiency.
Smart Images

Figure CN223896293U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refrigeration technology, and in particular to a high-efficiency skid machine. Background Technology
[0002] Due to environmental concerns, Freon refrigerants are being phased out at an accelerated pace. High-efficiency skid-mounted refrigerants, due to their high efficiency and environmental friendliness, have long been widely used in the refrigeration industry. However, due to the large ammonia charge and low level of automation in traditional equipment, several accidents have occurred in recent years, restricting the use of ammonia. Therefore, how to reduce the ammonia charge and improve the safety of ammonia systems while ensuring equipment energy efficiency has become a focus of the refrigeration industry.
[0003] The currently published patent, CN210892223U, discloses a plate heat exchanger brine chiller unit. This plate heat exchanger brine chiller unit consists of two parts: a compressor unit skid and a condenser-evaporator skid, making it possible to apply the unit in areas with larger loads. Both the condenser and evaporator use plate heat exchangers, equipped with a U-shaped gas-liquid separator, and a high-pressure float valve is used for throttling control, which greatly reduces the refrigerant charge of the unit. The split skid arrangement facilitates transportation and after-sales operation and maintenance.
[0004] Based on the above search results, a gas filter cartridge is fixedly installed on the compressor skid of the plate heat exchanger brine chiller unit. The gas filter cartridge contains a filter screen, which filters dust and other impurities in the air to prevent them from entering the compressor and causing blockage. However, after prolonged use, a lot of dust will adhere to the surface of the filter screen. The dust will reduce the ventilation efficiency of the filter screen, thereby reducing the ventilation efficiency of the gas filter cartridge and affecting the compressor's refrigerant compression efficiency. Utility Model Content
[0005] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a high-efficiency skid machine that can solve the problem that after a long period of use, a lot of dust will adhere to the surface of the filter screen, which will reduce the ventilation efficiency of the filter screen, thereby reducing the ventilation efficiency of the gas filter cartridge and affecting the compression efficiency of the compressor for refrigerant.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency skid machine, comprising a mounting base plate and a filter cleaning device; a compressor is fixedly mounted on the top of the mounting base plate, a gas filter cylinder is mounted on the surface of the compressor, and a filter screen is fixedly connected inside the gas filter cylinder; the filter cleaning device comprises a support frame, a rotating shaft, a cleaning brush, and a first bevel gear, the support frame is fixedly connected to the inner wall of the gas filter cylinder, the rotating shaft is rotatably connected to the upper end of the support frame, the cleaning brush is fixedly connected to the left end of the rotating shaft, the cleaning brush is rotatably connected to the inside of the gas filter cylinder, the surface of the cleaning brush contacts the surface of the filter screen, and the first bevel gear is fixedly connected to the right end of the rotating shaft.
[0007] Preferably, an impurity discharge pipe is fixedly connected to the bottom of the gas filter cartridge.
[0008] Preferably, a rotating rod is rotatably connected inside the gas filter cartridge, and a second bevel gear is fixedly connected to the rear end of the rotating rod, the second bevel gear meshing with the first bevel gear.
[0009] Preferably, the front end of the rotating rod extends to the outside of the gas filter cartridge, a drive motor is fixedly installed on the top of the mounting base plate, and the front end of the rotating rod is fixedly connected to the output end of the drive motor.
[0010] Preferably, a water pump is fixedly installed on the top of the mounting base plate, and a water pumping pipe is fixedly installed at the input end of the water pump.
[0011] Preferably, a water storage tank is fixedly installed on the top of the mounting base plate, and the end of the water pump away from the water pump extends into the interior of the water storage tank.
[0012] Preferably, a drain pipe is fixedly installed at the output end of the water pump, and the end of the drain pipe away from the water pump extends into the interior of the gas filter cartridge and is fixedly connected to the interior of the support frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This high-efficiency skid-mounted machine cleans the dust on the surface of the filter screen by rotating the cleaning brush, preventing excessive dust from adhering to the filter screen and reducing the ventilation efficiency of the filter screen. This, in turn, improves the ventilation efficiency of the gas filter cartridge, improves the compression efficiency of the compressor for refrigerant, and thus improves the refrigeration efficiency of the skid-mounted machine. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0016] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency skid block machine according to the present invention;
[0017] Figure 2This is a schematic diagram of the left side structure of a high-efficiency skid block machine according to the present invention;
[0018] Figure 3 This is a schematic diagram of the internal structure of the gas filter cartridge of this utility model;
[0019] Figure 4 This is a schematic diagram of the surface structure of the rotating shaft of this utility model.
[0020] Reference numerals in the attached diagram: 1. Mounting base plate; 2. Compressor; 3. Gas filter cartridge; 4. Impurity discharge pipe; 5. Filter screen; 6. Support frame; 7. Rotating shaft; 8. Cleaning brush; 9. First bevel gear; 10. Rotating rod; 11. Second bevel gear; 12. Drive motor; 13. Water pump; 14. Water pumping pipe; 15. Water storage tank; 16. Drain pipe. Detailed Implementation
[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0022] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0024] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0025] Please see Figure 1-4This utility model provides a technical solution: a high-efficiency skid machine, including a mounting base plate 1 and a filter cleaning device. A compressor 2 is fixedly mounted on the top of the mounting base plate 1. A gas filter cylinder 3 is mounted on the surface of the compressor 2. An impurity discharge pipe 4 is fixedly connected to the bottom of the gas filter cylinder 3. A filter screen 5 is fixedly connected inside the gas filter cylinder 3. The filter cleaning device includes a support frame 6, a rotating shaft 7, a cleaning brush 8, and a first bevel gear 9. The support frame 6 is fixedly connected to the inner wall of the gas filter cylinder 3. The rotating shaft 7 is rotatably connected to the upper end of the support frame 6. The cleaning brush 8 is fixedly connected to the left end of the rotating shaft 7 and rotatably connected inside the gas filter cylinder 3. The surface of the cleaning brush 8 contacts the surface of the filter screen 5. The first bevel gear 9 is fixedly connected to the right end of the rotating shaft 7. A rotating rod 10 is rotatably connected to the gas filter cartridge 3. A second bevel gear 11 is fixedly connected to the rear end of the rotating rod 10. The second bevel gear 11 meshes with the first bevel gear 9. The front end of the rotating rod 10 extends to the outside of the gas filter cartridge 3. A drive motor 12 is fixedly installed on the top of the mounting base plate 1. The front end of the rotating rod 10 is fixedly connected to the output end of the drive motor 12. A water pump 13 is fixedly installed on the top of the mounting base plate 1. A water pump pipe 14 is fixedly installed at the input end of the water pump 13. A water storage tank 15 is fixedly installed on the top of the mounting base plate 1. The end of the water pump pipe 14 away from the water pump 13 extends into the interior of the water storage tank 15. A drain pipe 16 is fixedly installed at the output end of the water pump 13. The end of the drain pipe 16 away from the water pump 13 extends into the interior of the gas filter cartridge 3 and is fixedly connected to the interior of the support frame 6.
[0026] An evaporator, a receiver, and a condenser are fixedly installed on the top of the mounting base plate 1. The refrigerant stored inside the receiver is pumped into the compressor 2. The compressor 2 compresses the refrigerant and discharges it into the evaporator for cooling. The evaporator absorbs heat and causes the refrigerant to evaporate. Finally, the refrigerant enters the condenser and dissipates the heat from the refrigerant, condensing it into a liquid.
[0027] When compressor 2 is in use, external gas enters the compressor 2 through gas filter cartridge 3 and passes through filter screen 5 to filter dust and other impurities from the air, preventing them from entering the compressor 2. When a large amount of dust accumulates on the surface of filter screen 5 and needs cleaning, the operator can start drive motor 12. The output end of drive motor 12 rotates, driving rotating rod 10 to rotate. Rotating rotating rod 10 drives second bevel gear 11 to rotate. Rotating second bevel gear 11 drives first bevel gear 9 and rotating shaft 7 to rotate simultaneously. Rotating shaft 7 rotates, causing cleaning brush 8 to rotate in a circular motion to clean the dust from the surface of filter screen 5. After the staff starts the water pump 13, the water pump 13 draws water stored in the water storage tank 15 through the water pumping pipe 14 and discharges it to the surface of the filter screen 5 through the drain pipe 16. This causes the dust and rainwater to condense and settle, and then discharge it to the outside of the gas filter cartridge 3 through the impurity discharge pipe 4. This completes the dust cleaning process on the surface of the filter screen 5. The cleaning brush 8 rotates to clean the dust on the surface of the filter screen 5, preventing the filter screen 5 from having too much dust attached to it, preventing the dust from reducing the ventilation efficiency of the filter screen 5, thereby improving the ventilation efficiency of the gas filter cartridge 3, improving the compression efficiency of the compressor 2 for the refrigerant, and thus improving the refrigeration efficiency of the skid machine.
[0028] Structural Description:
[0029] Compressor 2: Compressor 2 is the core component of the unit, responsible for compressing and delivering refrigerant;
[0030] Gas filter cartridge 3: Gas filter cartridge 3 is fixedly installed on the surface of compressor 2. Air can enter the interior of compressor 2 through gas filter cartridge 3, which facilitates air delivery.
[0031] Impurity discharge pipe 4: The impurity discharge pipe 4 is fixedly connected to the bottom of the gas filter cylinder 3. The inside of the impurity discharge pipe 4 is connected to the inside of the gas filter cylinder 3. The impurities cleaned inside the gas filter cylinder 3 can be discharged to the outside through the impurity discharge pipe 4.
[0032] Filter screen 5: Filter screen 5 is fixedly connected to the surface of gas filter cylinder 3. The air inside gas filter cylinder 3 is filtered by filter screen 5 to prevent dust and other impurities from entering the interior of compressor 2.
[0033] Rotating shaft 7: Rotating shaft 7 is rotatably mounted on the upper end of support frame 6 and plays a transmission role. Rotating rotating shaft 7 can drive cleaning brush 8 to rotate and clean the surface of filter screen 5.
[0034] Cleaning brush 8: Cleaning brush 8 is fixedly connected to the left end of rotating shaft 7. Cleaning brush 8 is used to clean the dust on the surface of filter screen 5.
[0035] First bevel gear 9: The first bevel gear 9 is fixedly connected to the right end of the rotating shaft 7. The first bevel gear 9 plays a transmission role. The rotation of the first bevel gear 9 can drive the rotating shaft 7 and the cleaning brush 8 to rotate simultaneously to clean the surface of the filter screen 5.
[0036] Drive motor 12: Drive motor 12 is fixedly installed on the top of mounting base plate 1, and drive motor 12 provides power for the rotation of rotating rod 10;
[0037] Water pump 13: Water pump 13 is fixedly installed on the top of the mounting base plate 1. Water pump 13 refers to an instrument with one inlet and one outlet air (water) nozzle and one outlet air (water) nozzle. It can continuously form a vacuum or negative pressure at the inlet and a slight positive pressure at the outlet. The working medium can be gas or liquid. It is a small instrument and is often called a miniature vacuum water pump, miniature water pump, or miniature self-priming water pump.
[0038] Pump pipe 14: Pump pipe 14 is fixedly installed at the pumping end of pump 13. Pump 13 can draw water from inside water storage tank 15 through pump pipe 14.
[0039] Drain pipe 16: Drain pipe 16 is fixedly installed at the drain end of water pump 13. Water pump 13 can spray water onto the surface of filter screen 5 through drain pipe 16, thereby improving the cleaning effect of filter screen 5.
[0040] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A high-efficiency skid block machine, characterized in that, include: Install the base plate (1) and filter cleaning device; A compressor (2) is fixedly installed on the top of the mounting base plate (1). A gas filter cartridge (3) is installed on the surface of the compressor (2). A filter screen (5) is fixedly connected inside the gas filter cartridge (3). The filter cleaning device includes a support frame (6), a rotating shaft (7), a cleaning brush (8), and a first bevel gear (9). The support frame (6) is fixedly connected to the inner wall of the gas filter cylinder (3). The rotating shaft (7) is rotatably connected to the upper end of the support frame (6). The cleaning brush (8) is fixedly connected to the left end of the rotating shaft (7) and rotatably connected to the inside of the gas filter cylinder (3). The surface of the cleaning brush (8) is in contact with the surface of the filter screen (5). The first bevel gear (9) is fixedly connected to the right end of the rotating shaft (7).
2. The high-efficiency skid-mounter according to claim 1, characterized in that: The bottom of the gas filter cartridge (3) is fixedly connected to an impurity discharge pipe (4).
3. A high-efficiency skid block machine according to claim 1, characterized in that: The gas filter cartridge (3) is rotatably connected to a rotating rod (10), and a second bevel gear (11) is fixedly connected to the rear end of the rotating rod (10). The second bevel gear (11) meshes with the first bevel gear (9).
4. A high-efficiency skid block machine according to claim 3, characterized in that: The front end of the rotating rod (10) extends to the outside of the gas filter cartridge (3), and a drive motor (12) is fixedly installed on the top of the mounting base plate (1). The front end of the rotating rod (10) is fixedly connected to the output end of the drive motor (12).
5. A high-efficiency skid block machine according to claim 4, characterized in that: A water pump (13) is fixedly installed on the top of the mounting base plate (1), and a water pump pipe (14) is fixedly installed at the input end of the water pump (13).
6. A high-efficiency skid-mounter according to claim 5, characterized in that: A water storage tank (15) is fixedly installed on the top of the mounting base plate (1), and the end of the water pump (14) away from the water pump (13) extends into the interior of the water storage tank (15).
7. A high-efficiency skid block machine according to claim 6, characterized in that: The output end of the water pump (13) is fixedly installed with a drain pipe (16). The end of the drain pipe (16) away from the water pump (13) extends into the interior of the gas filter cartridge (3) and is fixedly connected to the interior of the support frame (6).
Citation Information
Patent Citations
Plate exchange type brine unit
CN210892223U