Protection device for pressure ring of corrugated pipe of submerged arc furnace

By designing a protective device for the bellows of an electric arc furnace, a pressure-resistant, heat-insulating, and cooling protection is provided using a buffer assembly and a multi-layer bellows structure. This solves the problems of easy damage to the bellows pressure ring and high temperature, and improves the service life and safety of the equipment.

CN223896607UActive Publication Date: 2026-02-10QINGHAI CENTURY AOKAI MINING & METALLURGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202520554390.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-10
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

The bellows pressure ring in the electric arc furnace is easily damaged by external pressure and lacks heat dissipation effect, which affects its service life.

Method used

A protective device for a corrugated pipe of a submerged arc furnace was designed, including a pressure ring assembly, a fixed cylinder, a buffer spring, a buffer limit plate, a connecting rod, and a threaded water supply pipe. The buffer assembly provides shock absorption protection, and the high-temperature ceramic fiber layer and multi-layer corrugated pipe structure achieve pressure resistance and heat insulation. The device is combined with inlet and outlet water pipes for cooling and heat dissipation.

Benefits of technology

It achieves high-strength protection for the bellows pressure ring, reduces the risk of damage, extends service life, and lowers the temperature through cooling water to prevent high-temperature damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The protection device comprises a pressure ring assembly, the outer surface of the pressure ring assembly is fixedly connected with a plurality of fixing cylinders, the outer surface of each fixing cylinder is provided with an opening, the inner bottom wall of each fixing cylinder is fixedly connected with a buffer spring, and the inner bottom wall of each fixing cylinder is provided with an opening. The end, away from the fixing cylinder, of each buffer spring is fixedly connected with a buffer limiting plate. Through cooperation of the corrugated pipe body, the inner-layer corrugated pipe, the high-temperature ceramic fiber layer and the outer-layer corrugated pipe, the high-strength corrugated pipe is formed, and the high-temperature ceramic fiber layer has a heat insulation effect, so that pressure resistance and heat insulation protection of the corrugated pipe pressure ring are achieved; through cooperation of the pressure ring assembly, the fixing cylinder, the opening, the buffer spring, the buffer limiting plate, the connecting rod and the corrugated pipe body, damping and buffering protection on the corrugated pipe pressure ring is achieved, and through cooperation of the threaded water conveying pipeline, the water inlet pipe and the water outlet pipe, heat dissipation and cooling protection on the corrugated pipe pressure ring is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ore heating furnace, especially a protection device for ore heating furnace bellows pressure ring. BACKGROUND

[0002] Ore heating furnace is a high-temperature equipment, mainly used for reducing smelting ore, carbonaceous reducing agent and solvent and other raw materials, producing ferrosilicon, ferromanganese, ferrochrome, ferrotungsten, silicon-manganese alloy and other ferroalloy, and is an important industrial raw material in metallurgical industry and chemical raw material such as calcium carbide.

[0003] At present, the bellows pressure ring in the ore heating furnace is easily extruded by external force in the use process, so that the bellows pressure ring is damaged, and the bellows does not have a heat dissipation effect, which is easy to produce high temperature in the use process, and affects the use of the bellows pressure ring.

[0004] Therefore, we propose a protection device for ore heating furnace bellows pressure ring to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a protection device for ore heating furnace bellows pressure ring to solve the problems in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A protection device for ore heating furnace bellows pressure ring, comprising a pressure ring assembly, the outer surface of the pressure ring assembly is fixedly connected with a plurality of fixed cylinders, the outer surface of each fixed cylinder is provided with an opening, the inner bottom wall of each fixed cylinder is fixedly connected with a buffer spring, one end of each buffer spring away from the fixed cylinder is fixedly connected with a buffer limiting plate, one end of each buffer limiting plate away from the buffer spring is fixedly connected with a connecting rod, and the ends of sixteen connecting rods away from the buffer limiting plate are fixedly connected with a bellows body.

[0008] In further embodiments, the bellows body comprises an inner layer bellows, a high-temperature ceramic fiber layer and an outer layer bellows.

[0009] In further embodiments, the inner layer bellows is made of stainless steel material, and the outer layer bellows is made of alloy steel.

[0010] In further embodiments, the left end of the threaded water pipeline is fixedly connected with a water inlet pipe, and the outer surface of the water inlet pipe is fixedly connected with the outer surface of the bellows body.

[0011] In a further embodiment, the right end of the threaded water supply pipe is fixedly connected to an outlet pipe, and the outer surface of the outlet pipe is fixedly connected to the outer surface of the corrugated pipe body.

[0012] In a further embodiment, a damper is fixedly connected to the inner bottom wall of each of the fixed cylinders, and the ends of the sixteen dampers away from the fixed cylinders are respectively fixedly connected to the outer surfaces of the sixteen buffer limiting plates.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This device forms a high-strength bellows through the combination of a bellows body, an inner bellows, a high-temperature ceramic fiber layer, and an outer bellows. The high-temperature ceramic fiber layer provides thermal insulation, achieving pressure resistance and thermal insulation protection for the bellows pressure ring. Through the cooperation of the pressure ring assembly, fixed cylinder, opening, buffer spring, buffer limit plate, connecting rod, and bellows body, the bellows body compresses the buffer spring when under pressure, buffering the internal pressure ring and achieving shock absorption and buffering protection for the bellows pressure ring. Through the cooperation of the threaded water supply pipe, inlet pipe, and outlet pipe, water is introduced from the inlet pipe into the threaded water supply pipe, cooling the bellows body and pressure ring assembly, achieving heat dissipation and cooling protection for the bellows pressure ring. Attached Figure Description

[0015] Figure 1 This is a front view schematic diagram of a protective device for a pressure ring on a bellows of a submerged arc furnace.

[0016] Figure 2 This is a side view schematic diagram of a protective device for a pressure ring on a bellows of a submerged arc furnace.

[0017] Figure 3 This is a front sectional view of a protective device for a pressure ring on a bellows of a submerged arc furnace.

[0018] Figure 4 A protective device for pressure rings of bellows in a submerged arc furnace. Figure 3 Enlarged structural diagram at point A in the middle.

[0019] In the diagram: 1. Pressure ring assembly; 2. Fixed cylinder; 3. Opening; 4. Buffer spring; 5. Buffer limiting plate; 6. Connecting rod; 7. Bellows body; 701. Inner bellows; 702. High-temperature ceramic fiber layer; 703. Outer bellows; 8. Threaded water supply pipe; 9. Inlet pipe; 10. Outlet pipe; 11. Damper. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4In this utility model, a protective device for the pressure ring of a corrugated pipe in a submerged arc furnace includes a pressure ring assembly 1. Several fixed cylinders 2 are fixedly connected to the outer surface of the pressure ring assembly 1. Each fixed cylinder 2 has an opening 3 on its outer surface. A buffer spring 4 is fixedly connected to the inner bottom wall of each fixed cylinder 2. A buffer limiting plate 5 is fixedly connected to the end of each buffer spring 4 away from the fixed cylinder 2. A connecting rod 6 is fixedly connected to the end of each buffer limiting plate 5 away from the buffer spring 4. The ends of the sixteen connecting rods 6 away from the buffer limiting plates 5 are jointly fixedly connected to a corrugated pipe body 7. A threaded water supply pipe 8 is provided on the inner side of the corrugated pipe body 7 and the outer side of the pressure ring assembly 1. The pressure ring assembly 1 and the corrugated pipe body 7 form a corrugated pipe pressure ring. The buffer assembly consisting of the fixed cylinders 2, openings 3, buffer springs 4, buffer limiting plates 5 and connecting rods 6 provides buffering and shock absorption protection for the corrugated pipe pressure ring.

[0024] The corrugated pipe body 7 includes an inner corrugated pipe 701, a high-temperature ceramic fiber layer 702, and an outer corrugated pipe 703. The inner corrugated pipe 701 is made of stainless steel, and the outer corrugated pipe 703 is made of alloy steel. A water inlet pipe 9 is fixedly connected to the left end of the threaded water pipe 8. The outer surface of the water inlet pipe 9 is fixedly connected to the outer surface of the corrugated pipe body 7. The inner corrugated pipe 701 and the outer corrugated pipe 703 form a high-strength corrugated pipe, achieving the pressure resistance of the corrugated pipe pressure ring and providing high strength. The high-temperature ceramic fiber layer 702 provides excellent protection by isolating external heat and preventing high temperatures from affecting the internal pressure ring assembly 1. The inlet pipe 9 delivers external cooling water to the threaded water pipe 8, where the cooling water absorbs the heat inside the bellows pressure ring. The cooling water is then discharged from the outlet pipe 10, thus cooling the bellows pressure ring and providing protection. The damper 11, in conjunction with the buffer spring 4, provides buffer protection for the bellows pressure ring, increasing the buffering effect.

[0025] The right end of the threaded water pipe 8 is fixedly connected to the outlet pipe 10. The outer surface of the outlet pipe 10 is fixedly connected to the outer surface of the corrugated pipe body 7. The inner bottom wall of each fixed cylinder 2 is fixedly connected to a damper 11. The ends of the sixteen dampers 11 away from the fixed cylinder 2 are respectively fixedly connected to the outer surfaces of the sixteen buffer limit plates 5.

[0026] The working principle of this utility model is as follows:

[0027] First, the bellows body 7 is composed of an inner bellows 701, a high-temperature ceramic fiber layer 702, and an outer bellows 703, which has pressure resistance and heat insulation effects. The buffer assembly, which consists of a fixed cylinder 2, an opening 3, a buffer spring 4, a buffer limit plate 5, and a connecting rod 6 between the bellows body 7 and the pressure ring assembly 1, provides shock absorption and buffering for the internal pressure ring assembly 1 and buffer protection for the bellows body 7. When the bellows pressure ring dissipates heat, external cooling water is transported into the threaded water supply pipe 8 through the water inlet pipe 9 to cool the bellows pressure ring. After the water absorbs the heat, it is discharged from the water outlet pipe 10.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A protective device for the pressure ring of a bellows in a submerged arc furnace, characterized in that: The pressure ring assembly (1) includes a pressure ring assembly (1), on the outer surface of which a plurality of fixed cylinders (2) are fixedly connected. Each fixed cylinder (2) has an opening (3) on its outer surface. Each fixed cylinder (2) has a buffer spring (4) fixedly connected to its inner bottom wall. Each buffer spring (4) has a buffer limiting plate (5) fixedly connected to its end away from the fixed cylinder (2). Each buffer limiting plate (5) has a connecting rod (6) fixedly connected to its end away from the buffer spring (4). The sixteen connecting rods (6) have a corrugated pipe body (7) fixedly connected to their ends away from the buffer limiting plates (5). The inner side of the corrugated pipe body (7) and the outer side of the pressure ring assembly (1) are provided with a threaded water supply pipe (8).

2. The protective device for the pressure ring of the bellows in a submerged arc furnace according to claim 1, characterized in that: The corrugated pipe body (7) includes an inner corrugated pipe (701), a high-temperature ceramic fiber layer (702), and an outer corrugated pipe (703).

3. The protective device for the pressure ring of the bellows in a submerged arc furnace according to claim 2, characterized in that: The inner corrugated pipe (701) is made of stainless steel, and the outer corrugated pipe (703) is made of alloy steel.

4. The protective device for the pressure ring of the bellows in a submerged arc furnace according to claim 1, characterized in that: The left end of the threaded water supply pipe (8) is fixedly connected to the inlet pipe (9), and the outer surface of the inlet pipe (9) is fixedly connected to the outer surface of the corrugated pipe body (7).

5. A protective device for pressure rings of bellows in a submerged arc furnace according to claim 1, characterized in that: The right end of the threaded water supply pipe (8) is fixedly connected to the outlet pipe (10), and the outer surface of the outlet pipe (10) is fixedly connected to the outer surface of the corrugated pipe body (7).

6. A protective device for pressure rings of bellows in a submerged arc furnace according to claim 1, characterized in that: Each of the fixed cylinders (2) has a damper (11) fixedly connected to its inner bottom wall. The ends of the sixteen dampers (11) away from the fixed cylinder (2) are respectively fixedly connected to the outer surfaces of the sixteen buffer limiting plates (5).