Contactor
The modular design of the contactor, with its detachable connection between the contact module and control module, solves the problem of inconvenient replacement of damaged contacts in existing contactors. This enables easy disassembly and replacement, reduces maintenance costs, and improves installation efficiency.
Patent Information
- Application Number
- CN202520002208.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The contacts of existing contactors cannot be easily replaced when damaged, resulting in the replacement of the entire equipment, which is costly and inefficient.
It adopts a modular design, with the contact module and control module being detachably connected. The linkage between the contact support and the moving iron core support is achieved through linkage components, which facilitates disassembly and replacement.
The modular design of the contactor facilitates the disassembly and replacement of the contact modules, saves costs, improves installation efficiency, and is suitable for automated assembly.
Smart Images

Figure CN223898258U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of low-voltage electrical appliances, specifically to a contactor. Background Technology
[0002] Contactors are electrical appliances used for frequently connecting and disconnecting AC / DC main circuits and high-capacity control circuits over long distances. They are widely used in heavy industrial control fields such as metallurgy and hoisting. Contactors are mostly used for heavy load applications, and the contacts that bear the current connection and disconnection are relatively easy to be damaged. Most existing contactors are designed as a whole. After the contactor contacts are damaged, it is not easy to replace the contacts on site. The entire contactor needs to be replaced, which is very costly. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a contactor with a modular design.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] This application provides a contactor, including a detachably connected contact module and a control module. The contact module includes a contact module housing, within which at least one moving contact, at least one stationary contact, and a contact support are disposed. The at least one moving contact is disposed on the contact support. The contact support is slidably disposed within the contact module housing and has a first linkage portion extending out of the contact module housing.
[0006] The control module includes a control module housing. Inside the housing are a moving iron core, a stationary iron core, a coil, and a moving iron core support. The stationary and moving iron cores are spaced apart from each other. The coil is located between the moving and stationary iron cores. The moving iron core is mounted on the moving iron core support. The moving iron core support is slidably disposed within the control module housing and has a second linkage portion extending out of the control module housing.
[0007] The first linkage and the second linkage are detachably connected.
[0008] In one possible implementation, the first linkage part includes at least one first groove opening toward the moving iron core support member, and the second linkage part includes at least one first boss toward the contact support protrusion, the first boss extending out of the control module housing; or, the first linkage part includes at least one first boss protruding toward the moving iron core support member, the first boss extending out of the contact module housing, the second linkage part includes at least one first groove toward the contact support opening, the contactor further includes a first connecting shaft, a first through hole is formed on the groove wall of the first groove, a second through hole is formed on the first boss, and the first connecting shaft passes through both the first through hole and the second through hole.
[0009] In one possible implementation, the first linkage and the second linkage are snapped together, or the first linkage and the second linkage are screwed together.
[0010] In one possible implementation, the two ends of the first connecting shaft extend out of the groove wall to form two first locking parts, and the two first locking parts are equipped with first locking members, which limit the axial movement of the first connecting shaft.
[0011] In one possible implementation, the first groove includes an integrally formed arc-shaped groove and a rectangular groove. The rectangular groove is disposed on one or both sides of the arc-shaped groove along the second direction D2. The two opposite surfaces of the arc-shaped groove along the third direction D3 are inner arc surfaces. The first through hole penetrates the arc-shaped groove and the rectangular groove. The first boss includes an integrally formed arc-shaped platform and a rectangular platform. The rectangular platform is disposed on one or both sides of the arc-shaped platform along the second direction D2. The two opposite surfaces of the arc-shaped platform along the third direction D3 are outer arc surfaces. The second through hole penetrates the arc-shaped platform and the rectangular platform. The contactor's thickness direction is the first direction D1, its width direction is the second direction D2, and its height direction is the third direction D3. The first direction D1, the second direction D2, and the third direction D3 are perpendicular to each other.
[0012] In one possible implementation, at least one elastic element is provided between the control module housing and the moving iron core support.
[0013] In one possible implementation, the contact support includes at least one moving contact mounting portion, the at least one moving contact mounting portion and the first linkage portion are integrally formed, and at least one of the moving contacts are mounted on at least one of the moving contact mounting portions in a one-to-one correspondence.
[0014] In one possible implementation, the moving iron core support further includes guide ribs, which are perpendicular to and integrally formed with the second linkage part. Two guide ribs are bent and connected to both sides of the second linkage part. The moving iron core is installed between the two guide ribs. A guide groove is provided in the control module housing to cooperate with the guide ribs.
[0015] In one possible implementation, the moving iron core support extends laterally with at least one limiting rib, and the control module housing extends toward the moving iron core support with at least one limiting plate. The limiting plate is provided with a limiting hole or a limiting groove. The limiting rib extends into the limiting hole or the limiting groove for sliding engagement. An elastic element is connected to the moving iron core support and is configured to drive the moving iron core support to move away from the stationary iron core, so that the limiting rib abuts against the side wall of the limiting hole or the limiting groove.
[0016] In one possible implementation, the control module housing includes a base plate, a frame, and a first mounting bracket, the frame being located between the base plate and the first mounting bracket, the base plate covering the frame and the base plate covering the side away from the contact support, the frame and the first mounting bracket being integrally formed, the surface area of the first mounting bracket being larger than the cross-sectional area of the frame, the limiting rib being disposed on the first mounting bracket, and the elastic element being connected between the first mounting bracket and the moving iron core support.
[0017] In one possible implementation, the moving iron core has a "T" shaped structure, including an integrally formed sensing part and a first mounting part. The moving iron core support is provided with a first mounting groove, and the first mounting part is installed in the first mounting groove. The first mounting part is provided with a third through hole, and a fourth through hole is opened on both sides of the first mounting groove. The third through hole and the fourth through hole correspond to each other. The control module also includes a second connecting shaft, which passes through the third through hole and the fourth through hole for installation and fixation.
[0018] In one possible implementation, the moving iron core support is provided with four limiting ribs spaced apart, the four limiting ribs being arranged in a rectangular arrangement; the first mounting frame is provided with four limiting plates spaced apart, the four limiting plates being arranged in a rectangular arrangement; and four elastic members are provided between the first mounting frame and the moving iron core support, the four elastic members being arranged in a rectangular arrangement.
[0019] In one possible implementation, a buffer is provided between the moving iron core and the moving iron core support.
[0020] In one possible implementation, the contactor further includes a housing, the contact module is installed inside the housing, the housing is fixedly mounted to the control module housing, and covers the first linkage part and the second linkage part.
[0021] In one possible implementation, the outer casing has strip-shaped through holes on both sides, and the strip-shaped through holes correspond to the first linkage part.
[0022] In one possible implementation, the contact module housing and the control module housing are detachably connected and cover the first linkage part and the second linkage part.
[0023] In one possible implementation, the contactor includes a plurality of contact modules stacked together, each contact module including a moving contact and two stationary contacts, and the contact support including a moving contact mounting portion; or, the contactor includes a contact module, the contact module housing having a plurality of moving contacts and a plurality of stationary contacts, and the contact support including a plurality of spaced-apart moving contact mounting portions.
[0024] This application provides a contactor, including a contact module and a control module disposed opposite to each other. The contact module and the control module are detachably installed. The contact module includes a contact module housing, within which a moving contact and a stationary contact are disposed. The contact support is slidably disposed on the contact module housing, and the moving contact is disposed on a contact support. The control module includes a control module housing, within which a moving iron core, a stationary iron core, and a coil are disposed. A moving iron core support is slidably disposed on the control module housing, and the moving iron core is mounted on the moving iron core support. The stationary iron core and the moving iron core are disposed opposite to each other and spaced apart. The coil is located between the moving iron core and the stationary iron core. The contact support includes a first linkage part, and the moving iron core support includes a second linkage part. The first linkage part and the second linkage part are detachably connected, allowing the contact support and the moving iron core support to cooperate and achieve linkage. The modular design of the contactor allows for splicing installation, facilitates disassembly and replacement, saves costs, and improves installation efficiency.
[0025] Furthermore, the first linkage part includes a first groove opening toward the moving iron core support member, and the second linkage part includes a first boss toward the contact support protrusion; or, the first linkage part includes a first boss protruding toward the moving iron core support member, and the second linkage part includes a first groove toward the contact support opening. By locking the first boss and the first groove together, the linkage between the contact support in the contact module and the moving iron core support member in the control module is realized. This method is convenient to install, has a simple structure, facilitates the installation and disassembly of the contact module, saves costs and improves installation efficiency, and is suitable for automated assembly.
[0026] Furthermore, the contactor also includes a first connecting shaft. A first through hole is formed in the groove wall of the first groove, and a second through hole is formed in the first boss. The first connecting shaft passes through both the first through hole and the second through hole. Both ends of the first connecting shaft extend out of the groove wall, forming two first locking portions. First locking elements are installed on the two first locking portions, and the two first locking elements limit the first groove and the first boss. Fixing via the first connecting shaft and the first locking elements at both ends provides better fixation and is suitable for automated assembly.
[0027] Furthermore, the moving iron core support includes two second connecting shafts, two parallel third through holes are opened on the first mounting part, and two fourth through holes corresponding to the third through holes are opened on the two side walls of the first mounting groove. The first mounting part is installed in the first mounting groove, and each second connecting shaft passes through the corresponding third through hole and fourth through hole respectively. The installation is simple, the fixation is firm and more aesthetically pleasing, and it is suitable for automated assembly. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the contactor structure of this utility model;
[0029] Figure 2 This is an exploded view of part of the structure of the contactor of this utility model;
[0030] Figure 3 This is a schematic diagram of the structure of the contact support and moving iron core support after installation of this utility model;
[0031] Figure 4 This is a schematic diagram of the contact support structure of this utility model;
[0032] Figure 5 This is a structural schematic diagram of the moving iron core support component of this utility model;
[0033] Figure 6 This is a schematic diagram of the structure of the first connecting shaft of this utility model;
[0034] Figure 7 This is a schematic diagram of the structure of the torsion member of this utility model;
[0035] Figure 8 This is a schematic diagram of the control module of this utility model;
[0036] Figure 9 This is an exploded view of the control module of this utility model;
[0037] Figure 10 This is a schematic diagram of the structure of the moving iron core, moving iron core support and elastic element after installation.
[0038] Figure 11 This is a schematic diagram of the disassembled moving iron core and moving iron core support component of this utility model;
[0039] The reference numerals in the attached drawings include: contact support 12; moving iron core 23; contact module 1; control module 2; contact module housing 11; moving contact mounting part 121; first linkage part 122; control module housing 21; moving iron core support 22; second linkage part 221; first mounting groove 222; elastic element 4; first fixing part 41; first groove 123; first boss 223; first direction D1; second direction D2; third direction D3; first connecting shaft 3; first through hole. 31; Second through hole 32; First locking member 33; First locking part 34; Arc groove 124; Rectangular groove 125; Arc platform 224; Rectangular platform 225; Guide rib 226; Limiting rib 24; Limiting plate 25; Chamfer 26; Second connecting shaft 27; Third through hole 271; Second locking member 272; Buffer member 5; Extrusion part 51; Second mounting part 52; Third mounting hole 53; Outer shell 6; Base plate 71; Frame 72; First mounting bracket 73; Strip through hole 61. Detailed Implementation
[0040] The specific embodiments of this utility model are further described below with reference to the accompanying drawings. The scope of protection of this utility model is not limited to the description of the following embodiments.
[0041] The contactor includes a contact system and a control system. The contact system includes a stationary contact, a moving contact, and a contact support 12. The control system includes a stationary iron core, a moving iron core 23, and a coil for driving the moving iron core 23 to move. The moving iron core 23 and the contact support 12 can be linked. The stationary iron core and the moving iron core 23 are arranged opposite to each other, and the coil is located between the stationary iron core and the moving iron core 23. At least one moving contact is provided on the contact support 12, and each moving contact corresponds to a stationary contact. The contacting or separating of the moving contact and the stationary contact can connect or disconnect the circuit. Both ends of the moving contact or the stationary contact are connected to contact terminals. The two contact terminals serve as the input terminal and the output terminal, respectively, for connecting the power supply and the load. The contactor also has a coil terminal electrically connected to the coil of the control system. The coil terminal is used to connect to the control power supply to power or de-power the coil, thereby driving the moving iron core 23 to move, which in turn drives the contact support 12. The contact support 12 drives the moving contact to contact or separate from the stationary contact. This is prior art in the art.
[0042] like Figures 1-11 As shown, this application provides a contactor, including a contact module 1 and a control module 2. The control module 2 and the contact module 1 are detachably connected, which can be spliced and installed, and is convenient for disassembly and replacement.
[0043] like Figure 2 and Figure 4 As shown, the contact module 1 includes a contact module housing 11. A moving contact, a stationary contact, and a contact support 12 are installed within the contact module housing 11. The stationary contact and the moving contact are arranged opposite to each other. The contact support 12 is slidably disposed within the contact module housing 11 and has a first linkage portion 122 extending out of the contact module housing 11. The moving contact is mounted on the contact support 12. Figure 4 A schematic diagram of the contact support 12 of this utility model is shown.
[0044] like Figure 2 , Figure 8 and Figure 11 As shown, the control module 2 includes a control module housing 21. Inside the control module housing 21, there is a moving iron core 23, a stationary iron core, a coil, and a moving iron core support 22. The moving iron core 23 and the stationary iron core are arranged at intervals relative to each other. The coil is arranged between the moving iron core 23 and the stationary iron core. The moving iron core 23 is mounted on the moving iron core support 22. The moving iron core support 22 is slidably arranged inside the control module housing 21 and is provided with a second linkage part 221 that extends out of the control module housing 21.
[0045] in, Figure 5A schematic diagram of the structure of the moving iron core support 22 is shown. Figure 8 A schematic diagram of the control module 2 is shown. Figure 11 A schematic diagram of the structure of the moving iron core support 22 and the moving iron core 23 is shown.
[0046] The first linkage part 122 of the contact support 12 of the contact module 1 and the second linkage part 221 of the moving iron core support 22 of the control module 2 are arranged opposite to each other and are detachably connected. The contact support 12 and the moving iron core support 22 can be linked by the cooperation of the first linkage part 122 and the second linkage part 221.
[0047] When the coil is energized or de-energized, the moving iron core 23 and the stationary iron core come into contact or separate. The contact support 12 and the moving iron core support 22 can be linked together and slide back and forth in the contact module housing 11 and the control module housing 21, respectively.
[0048] Preferably, at least one elastic element 4 is provided between the control module housing 21 and the moving iron core support 22. The elastic element 4 may be a tension spring, compression spring, torsion spring, or spring, etc.
[0049] In one embodiment, at least one elastic element 4 is provided between the moving iron core support 22 and the control module housing 21. The elastic element 4 is preferably a compression spring, and the elastic element 4 drives the moving iron core support 22 away from the stationary iron core. When the coil is energized, the moving iron core 23 and the stationary iron core are attracted together. The moving iron core 23 drives the moving iron core support 22, and the moving iron core support 22 drives the contact support 12 to slide towards the stationary iron core. The moving iron core support 22 compresses the elastic element 4, and the moving contact and the stationary contact are either in contact or disconnected. When the coil is de-energized, the elastic element 4 drives the moving contact support 12 and the contact support 12 to slide away from the stationary contact, and the moving iron core 23 and the stationary iron core separate, and the moving contact and the stationary contact are either disconnected or in contact.
[0050] In another embodiment, at least one elastic element 4 is provided between the moving iron core support 22 and the control module housing 21. The elastic element 4 is a compression spring. The elastic element 4 drives the moving iron core support 22 away from the stationary iron core. At least one elastic element 4 is provided between the contact support 12 and the contact module housing 11. The elastic element 4 is a tension spring. The elastic element 4 drives the contact module 1 closer to the stationary contact.
[0051] Preferably, the first linkage part 122 and the second linkage part 221 are snapped together, or the first linkage part 122 and the second linkage part 221 are connected by screws.
[0052] Preferably, in one embodiment, such as Figure 2 and Figure 8As shown, the first linkage part 122 includes at least one first groove 123 opening toward the second linkage part 221, and the second linkage part 221 includes at least one first boss 223 protruding toward the first linkage part 122, the first boss 223 extending out of the control module housing 21; or, the first linkage part 122 includes at least one first boss 223 protruding toward the second linkage part 221, the first boss 223 extending out of the contact module housing 11, and the second linkage part 221 includes at least one first groove 123 opening toward the first linkage part 122.
[0053] The first boss 223 can be installed in the first groove 123 for installation and fixation. By locking the first boss 223 and the first groove 123 together, the linkage between the contact support 12 in the contact module 1 and the moving iron core support 22 in the control module 2 is realized. The installation is convenient, the structure is simple, and it is convenient to install, disassemble and replace the contact module 1, saving costs and improving installation efficiency.
[0054] Furthermore, the first boss 223 can be interference-fitted into the first groove 123.
[0055] like Figure 1 and Figure 8 As shown, in order to facilitate understanding of the technical solution of this application, the thickness direction of the contactor is defined as the first direction D1, the width direction of the contactor is defined as the second direction D2, and the height direction of the contactor is defined as the third direction D3. The first direction D1, the second direction D2, and the third direction D3 are perpendicular to each other.
[0056] Preferred, such as Figure 2 , Figures 4-6 As shown, the contactor also includes a first connecting shaft 3. A first through hole 31 is formed on the groove wall of the first groove 123, extending along the second direction D2. A second through hole 32 is formed on the first boss 223, also extending along the second direction D2. The first boss 223 is embedded in the first groove 123. The first through hole 31 and the second through hole 32 correspond along the second direction D2. The first connecting shaft 3 passes through both the first through hole 31 and the second through hole 32, locking the first boss 223 and the first groove 123. Figure 6 A schematic diagram of the structure of the first connecting shaft 3 in an embodiment of this application is shown.
[0057] Furthermore, such as Figure 2 , Figure 3 , Figure 6 and Figure 7As shown, two first locking members 33 are installed at both ends of the first connecting shaft 3. After the first connecting shaft 3 is installed in the first through hole 31 and the second through hole 32, both ends extend out of the first through hole 31 of the first groove 123 to form first locking parts 34 on the groove wall of the first groove 123. The two first locking members 33 are respectively installed on the two first locking parts 34. The two first locking members 33 can clamp the first boss 223 and the first groove 123 in the second direction D2, and at the same time limit the axial movement of the first connecting shaft 3 to prevent the first connecting shaft 3 from falling out of the first through hole 31 and the second through hole 32. Figure 3 The diagram shows the structure of the contact support 12 and the moving iron core support 22 after installation in an embodiment of this application. The first connecting shaft 3 and the first locking members 33 at both ends provide better fixation.
[0058] Furthermore, the first locking part 34 may be a thread, and the first locking member 33 may be a nut; or, the first locking part 34 may be a thread or a first groove, and the first locking member 33 may be... Figure 7 The torsion member shown, Figure 7 A schematic diagram of the torsion member in an embodiment of this application is shown.
[0059] Furthermore, such as Figure 4 and Figure 5 As shown, the first groove 123 includes an integrally formed arc-shaped groove 124 and a rectangular groove 125. The rectangular groove 125 is disposed on one or both sides of the arc-shaped groove 124 along the second direction D2. The two opposite surfaces of the arc-shaped groove along the third direction D3 are inner arc surfaces. The first through hole 31 penetrates the arc-shaped groove 124 and the rectangular groove 125. Correspondingly, the first boss 223 includes an integrally formed arc-shaped platform 224 and a rectangular platform 225. The rectangular platform 225 is disposed on one or both sides of the arc-shaped platform 224 along the second direction D2. The two opposite surfaces of the arc-shaped platform 224 along the third direction D3 are outer arc surfaces. The second through hole 32 penetrates the arc-shaped platform 224 and the rectangular platform 225.
[0060] Preferably, the contact module housing 11 is provided with a first mounting hole, and the contact support 12 is embedded in the first mounting hole; the control module housing 21 is provided with a second mounting hole, and the moving iron core support 22 is embedded in the second mounting hole.
[0061] Preferred, such as Figure 4As shown, the contact support 12 includes at least one moving contact mounting portion 121, which is integrally formed with the first linkage portion 122. The at least one moving contact mounting portion 121 corresponds to at least one first boss 223 or at least one first groove 123, and at least one moving contact is installed in the at least one moving contact mounting portion 121. The moving iron core support member 22 also includes a guide rib 226, which is perpendicular to the second linkage portion 221 and integrally formed.
[0062] Preferred, such as Figure 5 As shown, the moving iron core support 22 further includes a guide rib 226 disposed inside the control module housing 21 and connected to the second linkage part 221. The guide rib 226 is located in the plane containing the first direction D1 and the third direction D3, and the second linkage part 221 is located in the plane containing the second direction D2 and the third direction D3. The guide rib 226 is perpendicular to the second linkage part 221 and integrally formed. In this embodiment, the integral forming of the second linkage part 221 and the guide rib 226 reduces the number of parts, facilitates installation and management, and improves installation efficiency.
[0063] Furthermore, guide ribs 226 are connected to both sides of the second linkage part 221. The extending direction of the two guide ribs 226 is opposite to the protruding direction of the first boss 223. The control module housing 21 has guide grooves that cooperate with the guide ribs 226 for installation. Figure 9 This is an exploded view of control module 2.
[0064] Preferred, such as Figures 9-11 As shown, the guide rib 226 is plate-shaped. After the guide rib 226 is installed with the guide groove, the installation effect is stable and the stability of the guide rib 226 sliding in the guide groove can also be improved.
[0065] Furthermore, such as Figure 10 As shown, after the moving iron core 23 is installed on the moving iron core support 22, the moving iron core 23 is located between the two guide ribs 226.
[0066] Preferably, the moving iron core support 22 and the control module housing 21 are fixedly installed along the first direction D1. The moving iron core support 22 is provided with at least one second locking part, and the control module housing 21 is provided with at least one third locking part. The moving iron core support 22 and the control module housing 21 are slidably installed through the second locking part and the third locking part.
[0067] Furthermore, such as Figures 8-11As shown, the second locking part is a limiting rib 24 extending from the side of the moving iron core support 22. The third locking part includes a limiting plate 25 and a limiting hole or limiting groove provided on the limiting plate 25. The limiting plate 25 extends towards the moving iron core support 22 along the first direction D1. The limiting rib 24 can extend into the limiting hole or limiting groove. When the control module housing 21 and the moving iron core support 22 are installed, the limiting rib 24 presses against the limiting plate 25. The limiting plate 25 is elastic and can undergo plastic deformation to avoid the limiting rib 24, making installation and disassembly more flexible. After the limiting rib 24 is installed in the limiting hole or limiting groove, the limiting plate 25 is reset, thereby locking the limiting rib. 24 is locked on the limiting plate 25, wherein the limiting hole or limiting groove has a movable space, the limiting rib 24 extends into the limiting hole or limiting groove for sliding engagement, the elastic member 4 is connected to the moving iron core support member 22, and the elastic member 4 is configured to drive the moving iron core support member 22 to move away from the stationary iron core, so that the moving iron core support member 22 can approach the control module housing 21 when the coil is energized, and when the coil is de-energized, the elastic member 4 drives the moving iron core support member 22 away from the control module housing 21, so that the limiting rib 24 abuts against the side wall of the limiting hole or limiting groove. In this way, the moving iron core support member 22 can be fixedly installed on the control module housing 21 by the elastic member 4.
[0068] Furthermore, such as Figures 9-11 As shown, the ends of the limiting rib 24 and the limiting plate 25 are provided with chamfers 26, and the two chamfers 26 are opposite each other in the assembly direction. The chamfers 26 facilitate the pressing of the limiting rib 24 into the limiting hole or the limiting groove.
[0069] Furthermore, the control module housing 21 is provided with at least two limiting plates 25, and limiting holes or limiting grooves are formed on the limiting plates 25. The moving iron core support member 22 includes at least two limiting ribs 24, and the positions of the at least two limiting ribs 24 and the at least two limiting plates 25 correspond one-to-one.
[0070] Furthermore, the control module housing 21 is provided with two limiting plates 25 and limiting holes spaced apart, and the moving iron core support 22 is provided with two limiting ribs 24 spaced apart.
[0071] Furthermore, such as Figures 9-11 As shown in the embodiment of this application, the control module housing 21 is provided with four limiting plates 25 and limiting holes at intervals, and the moving iron core support 22 is provided with four limiting ribs 24 at intervals. Preferably, the four limiting plates 25 and the four limiting ribs 24 are arranged in a rectangular interval, which improves the installation and fixing effect.
[0072] Furthermore, in other feasible embodiments, the second locking part and the third locking part are snap-fit slidingly installed. The third locking part includes the limiting plate 25, and the side of the limiting plate 25 facing the moving iron core support 22 protrudes to form a hook. The second locking part is a second slot opened on the side of the moving iron core support 22. The hook and the second slot correspond to each other. When the control module housing 21 and the moving iron core support 22 are installed, the side of the moving iron core support 22 abuts against the hook, causing the limiting plate 25 to plastically deform. After the hook extends into the second slot, the limiting plate 25 is reset. The second slot has a sliding space, and the hook can slide in the second slot, thereby realizing the snap-fit sliding installation of the second locking part and the third locking part.
[0073] Preferred, such as Figures 9-11 As shown, the moving iron core 23 and the moving iron core support 22 are fixedly installed by at least one second connecting shaft 27. The moving iron core support 22 has at least one third through hole 271 and at least one fourth through hole along the second direction D2. The third through hole 271 and the fourth through hole of the moving iron core 23 and the moving iron core support 22 correspond along the second direction D2. The second connecting shaft 27 passes through the third through hole 271 and the fourth through hole to install and fix the moving iron core 23 and the moving iron core support 22.
[0074] Furthermore, Figure 11 As shown, the moving iron core support 22 has a first mounting groove 222, and the moving iron core 23 is installed in the first mounting groove 222. The opening of the first mounting groove 222 faces the stationary iron core.
[0075] Furthermore, such as Figure 10 and Figure 11 As shown, the moving iron core 23 has a "T" shaped structure, including an integrally formed first mounting part and a sensing part. The first mounting part is installed in the first mounting groove 222, and the sensing part is used for induction coil.
[0076] Preferred, such as Figures 9-11 As shown, the moving iron core support 22 includes two second connecting shafts 27, and the moving iron core 23 includes two parallel third through holes 271. The two parallel third through holes 271 are formed on the first mounting portion, and the fourth through holes are formed on the two side walls of the first mounting groove 222. The first mounting portion is embedded in the first mounting groove 222. Each second connecting shaft 27 passes through the third through hole 271 on the first mounting portion and the fourth through holes on both sides of the third through hole 271. This design is simple to install, securely fixed, and more aesthetically pleasing. Figure 10 This diagram shows the structure after the moving iron core support 22, the moving iron core 23, and the elastic element 4 are installed. Figure 11An exploded view of the moving iron core support 22 and the moving iron core 23 is shown.
[0077] Furthermore, such as Figure 9 and Figure 11 As shown, the moving iron core support 22 also includes a second locking member 272. The diameter of the fourth through hole is larger than the diameter of the third through hole 271. The two ends of the second connecting shaft 27 have a second locking part and a second locking member 272. After the second connecting shaft 27, the third through hole 271 and the fourth through hole are installed, the second locking member 272 is embedded in the fourth through hole and installed on the second locking part, which has a better limiting and locking effect.
[0078] Preferred, such as Figures 8-11 As shown, at least one elastic element 4 is connected between the moving iron core support 22 and the control module housing 21. The elastic element 4 drives the moving iron core support 22 away from the stationary iron core. The elastic element 4 is a compression spring.
[0079] Furthermore, such as Figures 8-11 As shown, in a preferred embodiment of this application, four elastic elements 4 are spaced apart between the moving iron core support 22 and the control module housing 21. The four elastic elements 4 are located at the four corners of the moving iron core support 22. Four first fixing portions 41 are spaced apart on the moving iron core support 22. Each first fixing portion 41 includes a second protrusion or a second groove, and the four second protrusions or second grooves are arranged in a rectangular pattern. Four second fixing portions are spaced apart on the control module housing 21. Each second fixing portion includes a second protrusion or a second groove. One end of each elastic element 4 is connected to the second protrusion or second groove of the moving iron core support 22, and the other end is connected to the second protrusion or second groove of the control module housing 21. This provides more coordinated and stable elasticity, resulting in a better guiding effect. In a preferred embodiment of this application, a second protrusion is provided within the second groove, and a gap exists between the second protrusion and the second groove. One end of the compression spring is inserted into this gap, resulting in more stable installation. Figure 10 This is a schematic diagram of the structure after the moving iron core support 22, moving iron core 23 and elastic member 4 are installed in this embodiment.
[0080] Preferred, such as Figure 9 As shown, a buffer 5 is provided between the moving iron core 23 and the moving iron core support 22. When the coil is energized, the moving iron core 23 drives the moving iron core support 22 to close with the control module housing 21, or when the coil is de-energized, the elastic element 4 drives the moving iron core support 22 away from the stationary iron core. An impact force will be generated between the moving iron core 23 and the moving iron core support 22. The buffer 5 can play a role in buffering and shock absorption, which can improve the service life of the product.
[0081] Furthermore, the buffer 5 is made of an elastic material. For example, the material of the buffer 5 can be rubber or silicone, or the buffer 5 can also be a compression spring or spring, etc.
[0082] Furthermore, such as Figure 9 As shown, the moving iron core 23 and the moving iron core support 22 are provided with two buffer members 5 spaced apart on a third direction D3. Each buffer member 5 includes an integrally formed extrusion part 51 and a second mounting part 52. The surface area of the extrusion part 51 is larger than the surface area of the second mounting part 52. The moving iron core support 22 is provided with two third mounting holes 53 or second mounting grooves spaced apart and fixedly mounted to the second mounting part 52. The buffer members 5 are mounted on the moving iron core support 22 through the second mounting part 52. After the moving iron core support 22 and the moving iron core 23 are installed, the extrusion part 51 is located between the moving iron core support 22 and the moving iron core 23. In this embodiment, the moving iron core support 22 has two third mounting holes 53 extending through it along a first direction D1.
[0083] Preferred, such as Figure 1 and Figure 2 As shown, the contactor includes a housing 6, and the contact module 1 is installed inside the housing 6. The housing 6 is fixedly installed with the control module housing 21 and covers the first linkage part 122 and the second linkage part 221, which can provide insulation and dust protection, and also make the overall appearance of the contactor more harmonious and aesthetically pleasing. The housing 6 has a first mounting surface, and the control module housing 21 includes a second mounting surface. The first and second mounting surfaces are opposite each other in a first direction D1, and the first and second mounting surfaces are fitted together to fix the housing 6 and the control module housing 21 as a single unit. Figure 1 This is a schematic diagram of the appearance of the contactor according to an embodiment of this application. Figure 2 This is an exploded view of part of the contactor structure in this application.
[0084] Furthermore, such as Figure 9As shown, the control module housing 21 includes a base plate 71, a frame 72, and a first mounting bracket 73. The frame 72 is located between the base plate 71 and the first mounting bracket 73. The base plate 71 covers the frame 72 along the first direction D1, and the base plate 71 covers the side away from the contact support 12. The frame 72 and the first mounting bracket 73 are integrally formed. The surface area of the first mounting bracket 73 is larger than the cross-sectional area of the frame 72. The limiting rib 24 is provided on the first mounting bracket 73, and the second mounting surface is provided on the first... On the mounting bracket 73, the elastic element 4 is connected between the first mounting bracket 73 and the moving iron core support 22. Compared with the existing scheme where the elastic element 4 is placed between the moving iron core 23 and the stationary iron core and is fitted on the coil frame, this embodiment places the elastic element 4 between the first mounting bracket 73 and the moving iron core support 22, which serves to install and fix the moving iron core support 22 and to drive the moving iron core 23 and the moving iron core support 22 to reset. Moreover, the elastic element 4 is located on the outside of the control module housing 21, which is convenient for maintenance and installation and is suitable for automated assembly.
[0085] Preferred, such as Figure 1 and Figure 2 As shown, the housing 6 has strip-shaped through holes 61 on both sides in the second direction D2. The strip-shaped through holes 61 correspond to the first linkage part 122 and are used to link or interlock two adjacent contactors. For example, the interlocking mechanism passes through the strip-shaped through hole 61 and connects to the first linkage part 122 of the contact support 12, so that only one of the two adjacent contactors can be closed at the same time.
[0086] Preferably, in one embodiment, the contactor does not include the housing 6, the contact module housing 11 and the control module housing 21 are detachably connected, and cover the first linkage part 122 and the second linkage part 221.
[0087] Preferably, in one embodiment, the contact module 1 is a single-pole contact module. A contact module housing 11 includes a moving contact and a stationary contact, and a contact support 12 includes a first boss 223 or a first groove 123. When a contact fails, only the faulty contact module 1 needs to be disassembled, saving costs.
[0088] Furthermore, the contactor includes a plurality of stacked contact modules 1, the contact support 12 includes a first boss 223 and a moving contact mounting portion 121, and the moving iron core support 22 includes a plurality of first grooves 123, the plurality of first grooves 123 corresponding to and fixedly engaged with the plurality of first bosses 223 of the plurality of contact modules 1; or, the contact support 12 includes a first groove 123 and a moving contact mounting portion 121, the moving iron core support 22 includes a plurality of first bosses 223, the plurality of first bosses 223 corresponding to and fixedly engaged with the plurality of first grooves 123 of the plurality of contact modules 1.
[0089] Preferably, in another embodiment, the contact module 1 is a multi-pole contact module, and a plurality of moving contacts and stationary contacts are provided in the contact module housing 11. A contact support 12 includes a plurality of first protrusions 223 or a plurality of first grooves 123.
[0090] Furthermore, the contactor includes a contact module 1, and the contact module housing 11 contains a plurality of moving contacts and a plurality of stationary contacts. The contact support 12 of the contact module 1 includes a plurality of spaced-apart first protrusions 223 and a plurality of spaced-apart moving contact mounting portions 121. The moving iron core support 22 includes a plurality of spaced-apart first grooves 123. Alternatively, the contact support 12 of the contact module 1 includes a plurality of spaced-apart first grooves 123 and a plurality of spaced-apart moving contact mounting portions 121, and the moving iron core support 22 includes a plurality of spaced-apart first protrusions 223. The plurality of spaced-apart first protrusions 223 and the plurality of spaced-apart first grooves 123 are correspondingly fitted and fixed. The plurality of first protrusions 223, the plurality of first grooves 123 and the plurality of moving contact mounting portions 121 are spaced apart to increase the electrical clearance distance.
[0091] Furthermore, such as Figures 1-11 As shown, the contact module 1 of this application is a three-pole contact module 1. The moving iron core support 22 of this application includes three first protrusions 223. Correspondingly, the contact support 12 of the contact module 1 includes three first grooves 123 and three moving contact mounting portions 121. The three first protrusions 223 and the three first grooves 123 cooperate to fix each other. It can be used to connect to a three-phase circuit. Each moving contact or stationary contact has two contact terminals on both sides. One terminal is connected to phases L1, L2, and L3 of the power supply, and the other terminal is connected to phases L1, L2, and L3 of the load; or it can control three independent circuits, respectively connected to the L and N poles of the three circuits.
[0092] Of course, in other embodiments, the contact module 1 is a four-pole contact module 1, and the moving iron core support 22 includes four first protrusions 223 for connection in a three-phase four-wire (L1 phase, L2 phase, L3 phase and N phase) circuit; or, for connection in four independent circuits to control the conduction and disconnection of the four circuits.
[0093] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used during use. They are only for ease of description and do not indicate that the device or component referred to must have a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating relative importance.
[0094] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.
Claims
1. A contactor, characterized in that, The device includes a detachably connected contact module (1) and a control module (2). The contact module (1) includes a contact module housing (11), which houses at least one moving contact, at least one stationary contact, and a contact support (12). The moving contact is mounted on the contact support (12). The contact support (12) is slidably mounted within the contact module housing (11) and has a first linkage part (122) extending out of the contact module housing (11). The control module (2) includes a control module housing (21). The control module housing (21) contains a moving iron core (23), a stationary iron core, a coil, and a moving iron core support (22). The stationary iron core and the moving iron core (23) are spaced apart from each other. The coil is located between the moving iron core (23) and the stationary iron core. The moving iron core (23) is mounted on the moving iron core support (22). The moving iron core support (22) is slidably disposed within the control module housing (21) and has a second linkage part (221) extending out of the control module housing (21). The first linkage part (122) and the second linkage part (221) are detachably connected.
2. The contactor according to claim 1, characterized in that, The first linkage part (122) includes at least one first groove (123) opening toward the moving iron core support (22), and the second linkage part (221) includes at least one first boss (223) protruding toward the contact support (12), the first boss (223) extending out of the control module housing (21); or, the first linkage part (122) includes at least one first boss (223) protruding toward the moving iron core support (22), the first boss (223) extending out of the contact module housing (11), the second linkage part (221) includes at least one first groove (123) opening toward the contact support (12), the contactor also includes a first connecting shaft (3), a first through hole (31) is provided on the groove wall of the first groove (123), a second through hole (32) is provided on the first boss (223), and the first connecting shaft (3) passes through both the first through hole (31) and the second through hole (32).
3. The contactor according to claim 1, characterized in that, The first linkage part (122) and the second linkage part (221) are snapped together, or the first linkage part (122) and the second linkage part (221) are connected by screws.
4. The contactor according to claim 2, characterized in that, The two ends of the first connecting shaft (3) extend out of the groove wall to form two first locking parts (34). The two first locking parts (34) are equipped with first locking members (33), and the two first locking members (33) limit the first connecting shaft (3) to move axially.
5. The contactor according to claim 2, characterized in that, The first groove (123) includes an integrally formed arc-shaped groove (124) and a rectangular groove (125). The rectangular groove (125) is disposed on one or both sides of the arc-shaped groove (124) along the second direction (D2). The two opposite surfaces of the arc-shaped groove along the third direction (D3) are inner arc surfaces. The first through hole (31) penetrates the arc-shaped groove (124) and the rectangular groove (125). The first boss (223) includes an integrally formed arc-shaped platform (224) and a rectangular platform (225). The second through hole (32) is disposed on one or both sides of the arc-shaped platform (224) along the second direction (D2). The two opposite surfaces of the arc-shaped platform (224) along the third direction (D3) are outer arc surfaces. The second through hole (32) penetrates the arc-shaped platform (224) and the rectangular platform (225). The thickness direction of the contactor is the first direction (D1), the width direction is the second direction (D2), and the height direction is the third direction (D3). The first direction (D1), the second direction (D2), and the third direction (D3) are perpendicular to each other.
6. The contactor according to claim 1, characterized in that, At least one elastic element (4) is provided between the control module housing (21) and the moving iron core support (22).
7. The contactor according to claim 1, characterized in that, The contact support (12) includes at least one moving contact mounting part (121), the at least one moving contact mounting part (121) and the first linkage part (122) are integrally formed, and at least one of the moving contacts are mounted on at least one of the moving contact mounting parts (121) in a one-to-one correspondence.
8. The contactor according to claim 1, characterized in that, The moving iron core support (22) also includes guide ribs (226), which are perpendicular to and integrally formed with the second linkage part (221). The two guide ribs (226) are bent and connected to both sides of the second linkage part (221). The moving iron core (23) is installed between the two guide ribs (226). The control module housing (21) has a guide groove that cooperates with the guide ribs (226) for installation.
9. The contactor according to claim 1, characterized in that, The moving iron core support member (22) extends to the side with at least one limiting rib (24), and the control module housing (21) extends to the moving iron core support member (22) with at least one limiting plate (25). The limiting plate (25) is provided with a limiting hole or a limiting groove. The limiting rib (24) extends into the limiting hole or the limiting groove for sliding engagement. The elastic member (4) is connected to the moving iron core support member (22). The elastic member (4) is configured to drive the moving iron core support member (22) to move away from the stationary iron core, so that the limiting rib (24) abuts against the side wall of the limiting hole or the limiting groove.
10. The contactor according to claim 9, characterized in that, The control module housing (21) includes a base plate (71), a frame (72), and a first mounting bracket (73). The frame (72) is located between the base plate (71) and the first mounting bracket (73). The base plate (71) covers the frame (72) and is located on the side away from the contact support (12). The frame (72) and the first mounting bracket (73) are integrally formed. The surface area of the first mounting bracket (73) is larger than the cross-sectional area of the frame (72). The limiting rib (24) is provided on the first mounting bracket (73). The elastic element (4) is connected between the first mounting bracket (73) and the moving iron core support (22).
11. The contactor according to claim 8, characterized in that, The moving iron core (23) has a "T" shaped structure, including an integrally formed sensing part and a first mounting part. The moving iron core support (22) is provided with a first mounting groove (222). The first mounting part is installed in the first mounting groove (222). The first mounting part is provided with a third through hole (271). A fourth through hole is opened on both sides of the first mounting groove (222). The third through hole (271) corresponds to the fourth through hole. The control module (2) also includes a second connecting shaft (27). The second connecting shaft (27) passes through the third through hole (271) and the fourth through hole for installation and fixation.
12. The contactor according to claim 10, characterized in that, The moving iron core support member (22) is provided with four limiting ribs (24) at intervals, and the four limiting ribs (24) are arranged in a rectangular arrangement. The first mounting frame (73) is provided with four limiting plates (25) at intervals, and the four limiting plates (25) are arranged in a rectangular arrangement. Four elastic members (4) are provided between the first mounting frame (73) and the moving iron core support member (22), and the four elastic members (4) are arranged in a rectangular arrangement.
13. The contactor according to claim 1, characterized in that, A buffer (5) is provided between the moving iron core (23) and the moving iron core support (22).
14. The contactor according to claim 1, characterized in that, The contactor also includes a housing (6), the contact module (1) is installed inside the housing (6), the housing (6) is fixedly installed with the control module housing (21), and covers the first linkage part (122) and the second linkage part (221).
15. The contactor according to claim 14, characterized in that, The outer shell (6) has strip-shaped through holes (61) on both sides, and the strip-shaped through holes (61) correspond to the first linkage part (122).
16. The contactor according to claim 1, characterized in that, The contact module housing (11) and the control module housing (21) are detachably connected and cover the first linkage part (122) and the second linkage part (221).
17. The contactor according to claim 7, characterized in that, The contactor includes a plurality of contact modules (1) stacked together. Each contact module (1) includes a moving contact and two stationary contacts. The contact support (12) includes a moving contact mounting part (121). Alternatively, the contactor includes a contact module (1), and the contact module housing (11) is provided with a plurality of moving contacts and a plurality of stationary contacts. The contact support (12) includes a plurality of moving contact mounting parts (121) spaced apart.