Alternating current motor outgoing line binding structure

By using a combination of polyester Mylar tape and binding wire to secure the power cord, the stability and safety issues of existing motor lead wire binding structures are resolved, enabling stable operation and safety assurance of the motor in complex environments.

CN223899038UActive Publication Date: 2026-02-10JINGJIANG DONGSHENG ELECTROMECHANICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202423271723.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-10
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The existing AC motor lead wire binding structure is prone to the enameled wire breaking due to excessively tight binding or the lead wire falling off due to excessively loose binding, which poses safety hazards such as wire breakage and short circuit fire.

Method used

The power cord is secured using a combination of polyester Mylar tape and binding wire. The design of silicone tube and cable outlet creates a multi-layered fixation, enhancing the stability and insulation of the power cord.

Benefits of technology

It effectively prevents the power cord from coming loose due to vibration or external force during motor operation, improving the stability and electrical safety of the motor and reducing the risk of wire breakage and short circuit.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of outgoing line binding, and discloses an alternating current motor outgoing line binding structure which comprises a stator iron core, a plurality of copper wire windings are arranged in the stator iron core, a protector is fixedly connected to the outer top of one of the copper wire windings, and the outer top of the other one of the copper wire windings is fixedly connected with a power supply. The end, away from the interior of the stator iron core, of the copper wire winding is detachably connected with a power line, the end, away from the interior of the stator iron core, of the copper wire winding is sleeved with a silicone tube, and a plurality of binding wires are annularly distributed and fixedly connected to the outer portion of the top of the stator iron core. And the inner wall of the binding wire is in contact with the outside of the silicone tube. According to the utility model, the power line is wound by the polyester mylar adhesive tape, a stable structure is formed, the power line is powerfully prevented from sliding out of the silicone tube, various vibrations and external forces can be resisted when the motor runs, and the stability of the outgoing line is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of outgoing line binding, especially to an alternating current motor outgoing line binding structure. BACKGROUND

[0002] The alternating current motor is a device for converting alternating current into mechanical energy, which is widely used in industry and daily life. There are two common types: asynchronous motor and synchronous motor. Each type has its own unique working principle and characteristics. The asynchronous motor has a simple structure and low cost. It relies on electromagnetic induction principle. The rotor speed is slightly lower than the rotating magnetic field speed. The rotating magnetic field is generated by the stator winding, which makes the rotor rotate. It is widely used in fan, water pump and other equipment.

[0003] The alternating current motor outgoing line binding structure is mainly used to fix the outgoing lines together with insulating materials (such as binding tape, etc.) to prevent the outgoing lines from loosening and shifting. Through the binding force of the binding material, the outgoing lines are kept in the set position to resist external disturbances such as vibration during motor operation.

[0004] In the prior art, some alternating current motor outgoing line binding structures have power lines passing through silicone tubes. When fixed with binding wires, the inside of the silicone tube and the surface of the power line are smooth. If the binding wire is too tight, it may cause the enameled wire to break. If the binding wire is too loose, it may cause the outgoing line to fall off, causing the motor to break, not to run, and short circuit fire, etc. serious safety problems, resulting in motor breakage, even due to poor contact of the line to produce electric spark, there is a risk of short circuit fire, which greatly threatens the safety of personnel and property, brings serious safety hazards and adverse consequences. Therefore, an alternating current motor outgoing line binding structure is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides an alternating current motor outgoing line binding structure, which aims to improve the motor breakage in the prior art, and even due to poor contact of the line to produce electric spark.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An alternating current motor outgoing line binding structure, comprising a stator core, the inside of the stator core is provided with a plurality of copper wire windings, one of the copper wire windings is fixedly connected with a protector at the outside top, the end of the copper wire winding away from the inside of the stator core is detachably connected with a power line, the end of the copper wire winding away from the inside of the stator core is externally sleeved with a silicone tube, the top outside of the stator core is fixedly connected with a plurality of binding wires in a ring shape, the inner wall of the binding wire is in contact with the outside of the silicone tube;

[0008] As a further description of the above technical solutions:

[0009] The end of the power line away from the copper wire winding is externally provided with a polyester malar adhesive tape, and the stator core is internally provided with a wire outlet slot;

[0010] As a further description of the above technical solutions:

[0011] The inner wall of the wire outlet slot and the end of the power line away from the copper wire winding are in contact, and the power line is fixed by the polyester malar adhesive tape and prevented from falling off in the wire outlet slot by one of the binding lines.

[0012] The utility model has the following beneficial effects:

[0013] 1、In the utility model, after the binding of the silica gel pipe is arranged, until the wire outlet slot, then the power line on one side is uniformly wound 2-3 turns by the polyester malar adhesive tape, the adhesion of the polyester malar adhesive tape can tightly bind the power line, prevent it from sliding out of the silica gel pipe, so as to realize the winding of the power line by the polyester malar adhesive tape, form a stable structure, effectively prevent the power line from sliding out of the silica gel pipe, and resist various vibrations and external forces during motor operation, guarantee the stability of the lead-out wire.

[0014] 2、In the utility model, the power line is welded with the enameled wire in the copper wire winding, the welding place is wrapped by the insulating adhesive tape after welding, then it is sleeved in the silica gel pipe, the silica gel pipe is fixed at the welding place by the binding line, after the binding of the silica gel pipe is arranged, until the wire outlet slot, then the power line on one side is uniformly wound 2-3 turns by the polyester malar adhesive tape, and is fixed by another binding line, so as to realize the multi-level fixed protection mode, greatly enhance the stability of the motor in the complex operating environment, effectively resist vibration, impact and other external force interference, simultaneously improve the electrical safety in all directions, prevent dangerous conditions such as electric leakage and short circuit, fundamentally improve the overall quality of the product, and provide more reliable and durable motor products for users. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A three-dimensional schematic view of an alternating current motor lead-out line binding structure is provided for the utility model;

[0016] Figure 2 For Figure 1 The enlarged view of A in the middle.

[0017] LEGEND:

[0018] 1, stator core;2, copper wire winding;3, protector;4, silica gel pipe;5, binding line;6, polyester malar adhesive tape;7, power line;8, wire outlet slot. DETAILED DESCRIPTION

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Reference Figures 1 to 2 This utility model provides an embodiment of an AC motor lead wire binding structure, including a stator core 1, which is the basic component of the motor and serves to support and fix the copper wire windings 2. Multiple copper wire windings 2 are arranged inside the stator core 1. The copper wire windings 2 are the part of the motor that realizes the mutual conversion of electrical energy and mechanical energy. A protector 3 is fixedly connected to the top of the outer side of one of the copper wire windings 2. The protector 3 can monitor the current during the operation of the motor and cut off the current in time when the current is too large. A power line 7 is detachably connected to one end of the copper wire winding 2 away from the stator core 1. The power line 7 and one end of the copper wire winding 2 are connected by welding. After welding, insulating tape is wrapped to ensure that the current can be smoothly transmitted from the power line 7 to the copper wire winding 2.

[0021] A silicone tube 4 is sleeved on the outer end of the copper wire winding 2 away from the stator core 1. The silicone tube 4 effectively prevents creepage caused by electric field concentration at the end of the copper wire winding 2 and avoids short circuit faults between the winding and surrounding metal parts. Multiple binding wires 5 are fixedly connected in a ring on the top of the stator core 1. The binding wires 5 wrap around and fix the silicone tube 4 to prevent the silicone tube 4 from shifting due to vibration. The inner wall of the binding wire 5 is in contact with the outer side of the silicone tube 4. The binding wires 5 can fix the silicone tube 4 and the internal power line 7. A polyester Mylar tape 6 is provided on the outer side of the power line 7 away from the copper wire winding 2. The polyester Mylar tape 6 wraps around the end of the power line 7 away from the copper wire winding 2 to prevent the power line 7 from falling out of the silicone tube 4.

[0022] The stator core 1 has a wire outlet groove 8 inside, which facilitates the entry and exit of the power cable 7. The inner wall of the wire outlet groove 8 is in contact with the outer side of the power cable 7 away from the copper wire winding 2, which can limit and guide the power cable 7. After the power cable 7 is fixed by the polyester Mylar tape 6, it is prevented from falling out of the wire outlet groove 8 by one of the binding wires 5. The power cable 7 is fixed by wrapping the polyester Mylar tape 6, and the power cable 7 after being fixed by the polyester Mylar tape 6 is fixed again by one of the binding wires 5. The double fixing method effectively prevents the power cable 7 from falling out of the wire outlet groove 8 during the operation of the motor due to vibration, rotation or other external forces.

[0023] Working principle: The power cord 7 is soldered to the enameled wire in the copper wire winding 2. After the soldering is completed, the solder joint is wrapped with insulating tape in multiple layers to prevent the solder joint from being exposed to the air and to prevent oxidation, moisture and other factors from affecting the stability of the electrical connection. Then, it is put into the silicone tube 4. The silicone tube 4 is soft and has excellent insulation performance, which can effectively disperse the electric field and avoid excessive concentration of the electric field at the end, which will cause creepage. This greatly enhances the insulation protection capability, prevents electric field creepage, and improves the insulation protection. The silicone tube 4 is fixed to the solder joint with the binding wire 5, which initially stabilizes the lead wire. At the same time, the silicone tube 4 is arranged in a ring.

[0024] After the silicone tubes 4 are bundled and arranged, up to the cable outlet 8, use polyester Mylar tape 6 to wrap one side of the power cord 7 two or three times. The adhesiveness of the polyester Mylar tape 6 can tightly bind the power cord 7 and prevent it from slipping out of the silicone tubes 4. Then use another binding wire 5 to fix it. With the tape wrapping and fixing, the power cord 7 will not fall out of the silicone tubes 4, making the overall structure stable and preventing displacement and falling off.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A lead wire binding structure for an AC motor, comprising a stator core (1), characterized in that: The stator core (1) is provided with multiple copper wire windings (2) inside. A protector (3) is fixedly connected to the top of one of the copper wire windings (2). A power line (7) is detachably connected to one end of the copper wire winding (2) away from the stator core (1). A silicone tube (4) is sleeved on the outside of one end of the copper wire winding (2) away from the stator core (1). Multiple binding wires (5) are fixedly connected in a ring on the top of the stator core (1). The inner wall of the binding wire (5) is in contact with the outside of the silicone tube (4). A polyester Mylar tape (6) is provided on the outside of one end of the power line (7) away from the copper wire winding (2). A wire outlet groove (8) is opened inside the stator core (1).

2. The AC motor lead wire binding structure according to claim 1, characterized in that: The inner wall of the outlet groove (8) is in contact with the outer end of the power cord (7) away from the copper wire winding (2). The power cord (7) is fixed by the polyester Mylar tape (6) and then prevented from falling out of the outlet groove (8) by one of the binding wires (5).