Size-adjustable silicon wafer basket
By designing an adjustable-size silicon wafer basket, the resource waste caused by different batches of silicon wafers requiring different baskets was solved by using adjustment and locking components, achieving flexible adaptation and stable storage.
Patent Information
- Application Number
- CN202520532284.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Currently, most silicon wafer baskets are custom-designed, resulting in different basket models being needed for different batches of silicon wafers of different sizes, leading to resource waste.
Design an adjustable silicon wafer flower basket. Adjust the distance between the two silicon wafer flower basket bodies by adjusting the components including mounting tube, rack, fixed bearing, rotating rod and drive gear, and lock the rotating rod by locking components to achieve flexible adjustment of the flower basket size.
It enables flexible adaptation to silicon wafers of different sizes, reduces resource waste, and improves the stability and efficiency of silicon wafer storage.
Smart Images

Figure CN223899650U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of solar silicon wafer storage baskets, and in particular to an adjustable-size silicon wafer basket. Background Technology
[0002] As the cleanest renewable resource, solar energy is increasingly widely used. Solar cells use solar energy to generate electricity. Silicon solar cells are one type of solar cell. Based on the advantages of silicon being non-toxic, inexpensive, and abundant in the earth's crust, most commercially available solar cells are currently made of silicon wafers.
[0003] In the process of solar cell manufacturing, silicon wafers need to be placed in wafer baskets for cleaning. Adjacent wafers are separated by partitions to prevent them from sticking together during cleaning. However, the wafer baskets used to store the wafers are mostly custom-made. Different batches of wafers of different sizes require different types of wafer baskets for storage. Once one batch of wafers is produced, other batches of wafers of different sizes need to be stored in custom-made wafer baskets, resulting in resource waste. Utility Model Content
[0004] To address the resource waste caused by the need to customize different baskets for silicon wafers of different sizes, this application provides an adjustable-size silicon wafer basket.
[0005] The adjustable-size silicon wafer basket provided in this application adopts the following technical solution:
[0006] An adjustable-size silicon wafer basket includes two main wafer basket bodies arranged parallel to each other. An adjustment assembly is provided between the two main wafer basket bodies, with one assembly located at each opposite end of the main wafer basket body. The adjustment assembly includes a mounting tube, a first rack, a second rack, a fixed bearing, a rotating rod, and a drive gear. The mounting tube is a hollow square tube. The fixed bearing is connected to the square tube and is symmetrically located on opposite sides of the square tube. A fixing shaft is provided on the square tube. The rotating rod passes through two fixed bearings and is connected to the mounting hole of the receiving connection. The driving gear is located inside the cavity of the square tube. One end of the first rack is connected to the silicon wafer basket body, and the other end is slidably inserted into the square tube. One end of the second rack is connected to the silicon wafer basket body, and the other end is slidably inserted into the square tube. Both the first rack and the second rack mesh with the driving gear and slide against the inner wall of the square tube. The first rack and the second rack are located on opposite sides of the driving gear. The rotating rod is also provided with a locking assembly for locking the rotating rod.
[0007] Preferably, the locking assembly includes a mounting cylinder, a cylinder cover, a first fixing plate, a spring, a second fixing plate, and a locking rod. The mounting cylinder is sleeved on the outside of the rotating rod, and a through hole is provided on the mounting cylinder for the rotating rod to pass through. The first fixing plate is bolted to the rotating rod and is located at the end of the rotating rod that passes through the mounting cylinder. The first fixing plate is a rectangular plate, and its sidewall slides against the inner wall of the mounting cylinder. The spring is sleeved on the rotating rod inside the mounting cylinder, with one end abutting against the bottom of the mounting cylinder and the other end abutting against the first fixing plate. The cylinder cover is connected to the opening of the mounting cylinder. The second fixing plate is fixedly connected to the sidewall of the mounting cylinder. The locking rod is fixedly connected to the second fixing plate. A locking hole is provided on the square tube for the locking rod to be inserted, and several locking holes are evenly arranged along the circumference of the rotating rod.
[0008] Preferably, a telescopic rod is connected between the two silicon wafer basket bodies, and the telescopic rod is arranged in a direction parallel to the mounting tube.
[0009] Preferably, the silicon wafer basket body is integrally formed with partitions, the partitions are arranged along the height direction of the silicon wafer basket body, and a plurality of partitions are evenly arranged along the length direction of the silicon wafer basket body, with a spacing between adjacent partitions for inserting silicon wafers.
[0010] Preferably, the bottom of the silicon wafer flower basket body is integrally formed with a base, and the top of the silicon wafer flower basket body and the base are arranged parallel to each other.
[0011] Preferably, the top of the silicon wafer basket body is provided with a slot, and there is one slot at each end of the silicon wafer basket body. A pad is integrally formed on the substrate, and there are two pads on the substrate corresponding to the slot.
[0012] In summary, this application includes the following beneficial technical effects:
[0013] This utility model provides an adjustable silicon wafer basket. An adjustment component is set between two silicon wafer basket bodies. The adjustment component includes a mounting tube, a first rack, a second rack, a fixed bearing, a rotating rod, and a drive gear. When adjusting the distance between the two silicon wafer baskets, the rotating rod is rotated, which drives the drive gear to rotate. The drive gear drives the first rack and the second rack to move outward or inward from the mounting tube, thereby moving the two silicon wafer basket bodies closer or further apart. The rotating rod is also equipped with a locking component, which can lock the rotating rod to prevent it from rotating on its own and affecting the adjustment accuracy. This achieves the effect of improving the problem of resource waste caused by the need to customize different baskets for silicon wafers of different sizes. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the adjustable-size silicon wafer basket in an embodiment of this application;
[0015] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0016] Figure 3 This is a schematic diagram illustrating the locking component in an embodiment of this application.
[0017] Explanation of reference numerals in the attached drawings: 1. Main body of silicon wafer basket; 11. Partition plate; 12. Base; 121. Pad block; 13. Slot; 2. Adjustment assembly; 21. Mounting tube; 22. First rack; 23. Second rack; 24. Fixed bearing; 25. Rotating rod; 26. Drive gear; 3. Locking assembly; 31. Mounting cylinder; 32. Cylinder cover; 33. First fixing plate; 34. Spring; 35. Second fixing plate; 36. Locking rod; 4. Telescopic rod. Detailed Implementation
[0018] To enable those skilled in the art to better understand the present invention, the solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or specific orientation structure and operation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0020] This application discloses an adjustable-size silicon wafer flower basket. (See also...) Figure 1 , Figure 2 and Figure 3 The adjustable silicon wafer basket includes two main bodies 1, which are arranged parallel to each other. An adjustment assembly 2 is provided between the two main bodies 1. The adjustment assembly 2 is located at opposite ends of the main bodies 1. The adjustment assembly 2 includes a mounting tube 21, a first rack 22, a second rack 23, a fixed bearing 24, a rotating rod 25, and a drive gear 26. The mounting tube 21 is a hollow square tube. The fixed bearing 24 is connected to the square tube and is symmetrically located on opposite sides of the square tube. The square tube has openings for connecting the fixed bearings 24. A rotating rod 25 is inserted between two fixed bearings 24. A drive gear 26 is connected to the rotating rod 25 and is located inside the cavity of the square tube. One end of the first rack 22 is connected to the silicon wafer basket body 1, and the other end is slidably inserted into the square tube. One end of the second rack 23 is connected to the silicon wafer basket body 1, and the other end is slidably inserted into the square tube. Both the first rack 22 and the second rack 23 mesh with the drive gear 26 and slide against the inner wall of the square tube. The first rack 22 and the second rack 23 are located on opposite sides of the drive gear 26. A locking assembly 3 for locking the rotating rod 25 is also provided on the rotating rod 25.
[0021] The locking assembly 3 includes a mounting cylinder 31, a cylinder cover 32, a first fixing plate 33, a spring 34, a second fixing plate 35, and a locking rod 36. The mounting cylinder 31 is sleeved on the outside of the rotating rod 25, and has a through hole for the rotating rod 25 to pass through. The first fixing plate 33 is bolted to the rotating rod 25 and is located at the end of the rotating rod 25 that enters the mounting cylinder 31. The first fixing plate 33 is a rectangular plate, and its sidewall slides against the mounting cylinder 36. The inner wall of the rotating rod 25 is fitted with a spring 34 on the rod body inside the mounting cylinder 31. One end of the spring 34 abuts against the bottom of the mounting cylinder 31, and the other end abuts against the first fixing plate 33. The cylinder cover 32 is connected to the opening of the mounting cylinder 31. The second fixing plate 35 is fixedly connected to the side wall of the mounting cylinder 31. The locking rod 36 is fixedly connected to the second fixing plate 35. The square tube has a locking hole for the locking rod 36 to be inserted. Several locking holes are evenly arranged along the circumference of the rotating rod 25.
[0022] A telescopic rod 4 is connected between the two silicon wafer basket bodies 1. The telescopic rod 4 is set in a direction parallel to the mounting tube 21. By setting the guide limit of the telescopic rod 4, the shaking of the silicon wafer basket body 1 during the movement can be improved, which is conducive to improving the stability of the silicon wafer basket body 1 during the movement.
[0023] A partition 11 is integrally formed on the silicon wafer basket body 1. The partition 11 is set along the height direction of the silicon wafer basket body 1. Several partitions 11 are evenly arranged along the length direction of the silicon wafer basket body 1. There is a spacing between adjacent partitions 11 for inserting silicon wafers.
[0024] The bottom of the silicon wafer flower basket body 1 is integrally formed with a base 12, and the top of the silicon wafer flower basket body 1 and the base 12 are arranged parallel to each other.
[0025] The top of the silicon wafer basket body 1 is provided with a slot 13, and there is one slot 13 at each end of the silicon wafer basket body 1. A pad 121 is integrally formed on the base 12. There are two pads 121 on the base 12 corresponding to the slot 13. By setting the slot 13 and the pad 121, when stacking silicon wafer baskets, the pad 121 on the previous silicon wafer basket can be inserted into the slot 13 on the next silicon wafer basket, thereby improving the stability when stacking.
[0026] The implementation principle of an adjustable silicon wafer basket according to an embodiment of this application is as follows: When adjusting the distance between the two silicon wafer basket bodies 1, first pull the mounting cylinder 31 outward to disengage the locking rod 36 on the mounting cylinder 31 from the locking hole. Then, the rotating rod 25 can be rotated by rotating the mounting cylinder 31 to rotate the drive gear 26. The drive gear 26 drives the first rack 22 and the second rack 23 to move outward or inward of the mounting tube 21, so as to move the two silicon wafer basket bodies 1 away from or close to each other. When the appropriate position is reached, the mounting cylinder 31 is slowly released, and the spring 34 pushes the mounting cylinder 31 to drive the locking rod 36 to insert into the locking hole to fix the rotating rod 25.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of this utility model, and the protection scope of this utility model is not limited to the above embodiments. All technical solutions within the scope of this utility model's concept are within the protection scope of this utility model. It should be pointed out that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. An adjustable-size silicon wafer flower basket, characterized in that: The system includes a silicon wafer basket body (1), of which two silicon wafer basket bodies (1) are provided, arranged in parallel relative to each other. An adjustment assembly (2) is provided between the two silicon wafer basket bodies (1). The adjustment assembly (2) is provided at opposite ends of the silicon wafer basket bodies (1). The adjustment assembly (2) includes a mounting tube (21), a first rack (22), a second rack (23), a fixed bearing (24), a rotating rod (25), and a drive gear (26). The mounting tube (21) is a hollow square tube. The fixed bearing (24) is connected to the square tube. The fixed bearing (24) is symmetrically provided on opposite sides of the square tube. The square tube has mounting holes for connecting the fixed bearing (24). The rotating rod (25) is inserted between two fixed bearings (24). The driving gear (26) is connected to the rotating rod (25). The driving gear (26) is located inside the cavity of the square tube. One end of the first rack (22) is connected to the silicon wafer basket body (1), and the other end is slidably inserted into the square tube. One end of the second rack (23) is connected to the silicon wafer basket body (1), and the other end is slidably inserted into the square tube. Both the first rack (22) and the second rack (23) mesh with the driving gear (26) and slide against the inner wall of the square tube. The first rack (22) and the second rack (23) are located on opposite sides of the driving gear (26). The rotating rod (25) is also provided with a locking assembly (3) for locking the rotating rod (25).
2. The adjustable-size silicon wafer flower basket according to claim 1, characterized in that: The locking assembly (3) includes a mounting cylinder (31), a cylinder cover (32), a first fixing plate (33), a spring (34), a second fixing plate (35), and a locking rod (36). The mounting cylinder (31) is sleeved on the outside of the rotating rod (25). The mounting cylinder (31) has a through hole for the rotating rod (25) to pass through. The first fixing plate (33) is bolted to the rotating rod (25). The first fixing plate (33) is located at the end of the rotating rod (25) that passes into the mounting cylinder (31). The first fixing plate (33) is a rectangular plate, and the sidewall of the first fixing plate (33) slides against the mounting cylinder (36). The inner wall of the mounting cylinder (31) is fitted with a spring (34) on the rotating rod (25) located inside the mounting cylinder (31). One end of the spring (34) abuts against the bottom of the mounting cylinder (31), and the other end abuts against the first fixing plate (33). The cylinder cover (32) is connected to the opening of the mounting cylinder (31). The second fixing plate (35) is fixedly connected to the side wall of the mounting cylinder (31). The locking rod (36) is fixedly connected to the second fixing plate (35). The square tube has a locking hole for the locking rod (36) to be inserted. Several locking holes are evenly arranged along the circumference of the rotating rod (25).
3. The adjustable-size silicon wafer flower basket according to claim 1, characterized in that: A telescopic rod (4) is connected between the two silicon wafer basket bodies (1), and the telescopic rod (4) is arranged in a direction parallel to the mounting tube (21).
4. The adjustable-size silicon wafer flower basket according to claim 1, characterized in that: The silicon wafer basket body (1) is integrally formed with partitions (11), the partitions (11) are arranged along the height direction of the silicon wafer basket body (1), and a plurality of partitions (11) are evenly arranged along the length direction of the silicon wafer basket body (1), and there is a spacing between adjacent partitions (11) for inserting silicon wafers.
5. The adjustable-size silicon wafer flower basket according to claim 1, characterized in that: The bottom of the silicon wafer flower basket body (1) is integrally formed with a base (12), and the top of the silicon wafer flower basket body (1) and the base (12) are arranged parallel to each other.
6. The adjustable-size silicon wafer flower basket according to claim 5, characterized in that: The top of the silicon wafer basket body (1) is provided with a slot (13), and the slot (13) is provided at both ends of the silicon wafer basket body (1). A pad (121) is integrally formed on the base (12), and two pads (121) are provided on the base (12) corresponding to the slot (13).