Intelligent quantitative porridge processing equipment

Abstract

The utility model discloses intelligent quantitative porridge processing equipment. The intelligent quantitative porridge processing equipment comprises a charging basket, a stirring mechanism, a feeding mechanism, a weighing device and an intelligent control system, an electromagnetic ball valve is arranged at the lower part of the charging basket; the stirring mechanism is formed by assembling a stirring motor, a coupling and a stirring rod; a plurality of groups of stirring blades are arranged on the stirring rod; the feeding mechanism is composed of a feeding unit and a water inlet unit, the feeding unit is composed of a feed feeding pipe and a first electromagnetic ball valve, and the water inlet unit is composed of a drinking water pipe, a second electromagnetic ball valve, a three-way connector and a fan-shaped nozzle; the weighing device is composed of a bearing frame and a plurality of weighing sensors. The intelligent control system is composed of a transmitting module, a signal line, a PLC, a relay, a contactor and other components. Due to the unique design of the stirring mechanism, the manufacturing cost and the energy consumption are reduced while efficient stirring is met; the reasonable feeding mechanism and the weighing device are designed for the thinner, quantitative supply of feed and water is achieved, the feed is saved, and the feeding cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of thin material machine, specifically is a kind of intelligent quantitative porridge material processing equipment. BACKGROUND

[0002] At present, domestic and foreign pig farms all adopt dry feed feeding mode, and the feeding mode is to fill the feed barrel in pigsty at one time, the feed barrel lower drop port is always open, and the feed is continuously dropped to the trough, and the pig can eat at any time. This mode has two defects:

[0003] 1. Dry feed is not conducive to pig digestion and absorption. After many dry feeds are eaten, they are not digested and converted into nutrients by the digestive system, and are directly discharged with feces.

[0004] 2. The normal feeding rule of pig is three meals, and the random eating mode not only goes against the feeding habit of pig, but also a large part of feed is wasted by pig, so as to increase feeding cost.

[0005] Some porridge material processing equipment in the form of central kitchen on the market concentrates and stirs porridge material in a place far away from pigsty, and then delivers the porridge material to each pigsty through pipeline. The mode is expensive, and the porridge material containing moisture is easily left to breed bacteria in the long and narrow pipeline, which brings hidden trouble to the health of pig. SUMMARY

[0006] In order to overcome the defects of prior art, the utility model provides a kind of intelligent quantitative porridge material processing equipment, can effectively solve the problems raised in background art.

[0007] The technical scheme adopted by the utility model to solve its technical problems is:

[0008] A kind of intelligent quantitative porridge material processing equipment, including material barrel, stirring mechanism, feeding mechanism, weighing device and intelligent control system;

[0009] The lower part of the material barrel is provided with an electromagnetic ball valve;

[0010] The stirring mechanism is assembled by stirring motor, shaft coupling and stirring rod, and a plurality of stirring blades are arranged on the stirring rod;

[0011] The feeding mechanism is composed of feeding unit and water feeding unit, the feeding unit is composed of feed feeding pipe and first electromagnetic ball valve, and the water feeding unit is composed of drinking water pipe, second electromagnetic ball valve, three-way joint and fan-shaped spray head;

[0012] The weighing device is composed of bearing frame and a plurality of weighing sensors;

[0013] The intelligent control system is composed of transmitting module, signal line, PLC, relay, contactor and other components.

[0014] Particularly, the barrel includes a barrel body, the barrel body is cylindrical in the upper half and is conical in the lower half, and a supporting leg is welded above the barrel body, and the barrel supporting leg is overlapped with a weighing sensor to realize accurate collection of the weight of the feed and drinking water put in the barrel.

[0015] Particularly, six groups of stirring blades in the shape of ascending spirals are arranged, and adjacent two stirring blades are distributed at an angle of 60 degrees in the height direction and at an angle of 90 degrees in the horizontal direction.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] 1. The unique stirring mechanism design can reduce the manufacturing cost and energy consumption while meeting efficient stirring; the reasonable feeding mechanism and weighing device of the thin feed machine can realize quantitative feeding of the feed and water; and the scientific timed and quantitative feeding mode can save feed and reduce feeding cost.

[0018] 2. The porridge feeding mode is adopted, which is more beneficial to the digestion and absorption of pigs and improves the feed utilization rate; the thin feed machine is arranged above the trough of the pigsty, dry feed is transported to the thin feed machine through a pipeline, the pipeline is clean and has no bacteria breeding, and the fresh porridge can be cooked immediately, which is clean and sanitary; the porridge timed and quantitative automatic stirring function is set according to the eating habits of pigs, accurate feeding is realized, and feed cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 is a schematic diagram of the overall structure of the utility model;

[0020] Fig. 2 is a schematic diagram of the box structure of the intelligent quantitative porridge processing equipment of the utility model;

[0021] Fig. 3 is a schematic diagram of the stirring mechanism structure of the utility model;

[0022] Fig. 4 is a schematic diagram of the feeding mechanism structure of the utility model;

[0023] Fig. 5 is a schematic diagram of the weighing device structure of the utility model. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] The intelligent quantitative porridge processing equipment disclosed by the embodiment is a feed post-processing equipment capable of quantitative feeding and automatic stirring. Drinking water, dry feed and probiotics and other nutrients can be introduced in sequence, and the dry feed and water are fully stirred by a stirring device to form porridge, which is then delivered to a trough in a pigsty for consumption by pigs. Porridge feeding is more conducive to the digestion and absorption of pigs and improves the feed utilization rate. The equipment combines the feeding habits of pigs and converts the different feed requirements of pigs at different stages into control programs, and the porridge is stirred quantitatively three times a day to provide pigs with food, so that the feed amount can be accurately controlled and the feed cost can be saved.

[0026] As shown in FIGS. 1-5, the whole machine structure is composed of a barrel 1, a stirring mechanism 2, a feeding mechanism 3, a weighing device 4 and an intelligent control system. The barrel body 11 of the barrel 1 is made of food-grade 304 stainless steel, and the upper half is cylindrical and the lower half is conical. An electromagnetic ball valve 12 is installed at the lower discharge port of the barrel body 11 to automatically open and close the discharge port. Support legs 13 are welded to the upper part of the barrel body 11 and are installed on the weighing device 4.

[0027] The stirring mechanism 2 is composed of a stirring motor 21, a shaft coupling 22 and a stirring rod 23. The stirring rod 23 is made of 304 stainless steel, and six stirring blades 24 are welded to the stirring rod 23. Adjacent two stirring blades 24 are 60 degrees apart in the height direction and 90 degrees apart in the horizontal direction. The six stirring blades 24 form an upward spiral shape. When the stirring blades 24 rotate, the feed is thrown upward, and the feed falls under its own weight after being thrown, and the stirring operation is completed. This unique stirring mechanism not only achieves uniform and efficient stirring, but also has a lighter weight, smaller stirring resistance and lower motor power compared to traditional 360-degree spiral blades, thereby saving energy and protecting the environment.

[0028] The feeding mechanism 3 is composed of a feeding unit 301 and a water feeding unit 302. The feeding unit 301 is composed of a feed feeding pipe 31 and a first electromagnetic ball valve 32, and the water feeding unit 302 is composed of a drinking water pipe, a second electromagnetic ball valve 34, a three-way joint 35 and a fan-shaped spray head 36. The first electromagnetic ball valve 32 and the second electromagnetic ball valve 34 are opened and closed according to the signal of the control system to realize quantitative control of the feed and drinking water.

[0029] The weighing device 4 is composed of a load-bearing frame 41 and four weighing sensors 42. The support legs 13 are installed on the weighing sensors 42 to accurately collect the weight of the feed and drinking water in the barrel 1.

[0030] The intelligent control system in the embodiment is composed of a transmitting module, signal lines, PLC, relays, contactors and other components, and realizes automatic stirring and quantitative feeding of the gruel. The intelligent control system sets a gruel stirring and feeding standard mode: in the early fattening period, 25kg piglets eat about 1kg feed per day, and in the later fattening period, 115kg adult pigs eat about 3kg feed per day. The daily feed demand of the live pigs is set in a database from the early fattening period to the later fattening period, the daily feed demand in the database is proportionally divided into three meals (early, midday and evening) in spring, autumn and winter (30%, 30% and 40%, respectively), and in summer (30%, 20% and 50%, respectively), and the feeding and drinking water data are automatically set according to the 1:2.2 ratio of feed to drinking water, and the stirring operation is started at three fixed times per day. During the feeding process, the system collects the weighing sensor data in real time, detects the actual feeding weight of the feed and drinking water, and controls the opening and closing of the first electromagnetic ball valve 32 and the second electromagnetic valve 34 to realize quantitative feeding when the predetermined index is reached.

[0031] The unique stirring mechanism design of the embodiment reduces the manufacturing cost and energy consumption while meeting the efficient stirring; the reasonable feeding mechanism and weighing device of the gruel machine realize the quantitative feeding of the feed and water; the scientific timed and quantitative feeding method saves feed and reduces feeding cost. The innovative gruel feeding method is more conducive to the digestion and absorption of live pigs and improves the feed utilization rate; the gruel machine is arranged above the trough of the pigsty, the dry feed is transported to the gruel machine through the pipeline, the pipeline is clean and bacteria do not breed, and the fresh gruel is stirred and eaten immediately, which is clean and sanitary; the gruel timed and quantitative automatic stirring function is set according to the eating habits of live pigs, accurate feeding is realized, and feed cost is saved.

[0032] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. An intelligent quantitative porridge processing device, characterized in that: Including the material bucket, the stirring mechanism, the feeding mechanism, the weighing device and the intelligent control system; The lower part of the material bucket is provided with an electromagnetic ball valve; The stirring mechanism is assembled by a stirring motor, a shaft coupling and a stirring rod, and a plurality of stirring blades are arranged on the stirring rod; The feeding mechanism is composed of a feeding unit and a water feeding unit, the feeding unit is composed of a feed feeding pipe and a first electromagnetic ball valve, and the water feeding unit is composed of a drinking water pipe, a second electromagnetic ball valve, a three-way joint and a fan-shaped spray head; The weighing device is composed of a bearing frame and a plurality of weighing sensors; The intelligent control system is composed of a transmission module, a signal line, a PLC, a relay and a contactor component.

2. The intelligent quantitative porridge material processing equipment according to claim 1, characterized in that: The material bucket includes a barrel body, the upper half of the barrel body is cylindrical, and the lower half of the barrel body is conical; and a support leg is welded above the barrel body, and the material bucket support leg is overlapped and installed with the weighing sensor to realize accurate collection of the weight of the feed and drinking water put in the material bucket.

3. The intelligent quantitative porridge material processing equipment according to claim 1, characterized in that: It includes six groups of stirring blades in the form of ascending spiral, and adjacent two stirring blades are distributed at an angle of 60 degrees in the height direction and at an angle of 90 degrees in the horizontal direction.

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