Knife roll assembly with anti-scratching function and tobacco cutter

By designing a protective main plate and a retractable plate on the cutter roller assembly, and using magnetic attraction or bolt connection to cover the blade edge, the problem of maintenance personnel being cut by the blade is solved, and safe maintenance of the shredder is achieved.

CN223900221UActive Publication Date: 2026-02-13SHANGHAI TOBACCO GROUP CO LTD +1
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Patent Information

Application Number
CN202423216255.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-02-13
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In the tobacco processing industry, maintenance personnel are easily cut by the blades when inspecting the cutting rollers of shredders, posing a safety hazard.

Method used

Design a cutter roller assembly with anti-scratch function, including a protective main plate and a telescopic plate, which are detachably installed on the outside of the blade by fasteners to cover the blade edge. The protective main plate is made of high-strength material and is connected by magnetic attraction or bolts. It is equipped with an operating handle and safety signs to ensure maintenance safety.

Benefits of technology

This effectively prevents maintenance personnel from being cut by blades, eliminates safety hazards, and improves the safety and convenience of the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tobacco processing, and provides an anti-scratch knife roll assembly and a tobacco cutter, the anti-scratch knife roll assembly comprises a knife roll and a protection assembly, a plurality of blades are sequentially arranged in the circumferential direction of the knife roll, the protection assembly comprises a protection main board and a fixing piece, and the protection main board is provided with a plurality of blades. The protective main plate extends in the axial direction of the blade, and the protective main plate is detachably arranged on the outer side of the blade through the fixing piece so as to cover the cutting edge of the blade. In the rotating process of the knife roll, tobacco shreds are cut by the blade, when the knife roll needs to be cleaned or overhauled, the protection main plate is fixed to the outer side of the blade through the fixing piece, the protection main plate covers the cutting edge of the blade, and therefore maintainers are prevented from being scratched by the blade, and potential safety hazards are eliminated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco processing technical field especially, a kind of cutter roll assembly and tobacco cutter with scratch-proof function. BACKGROUND

[0002] In the tobacco processing field, tobacco cutter is provided with cutter roll, cutter roll is cut to tobacco and cut tobacco in the process of rotation. In order to facilitate the cutter roll to be cut tobacco to be cut, generally, at least part of the blade of cutter roll is exposed in the cutting window of tobacco cutter. When the maintenance personnel need to clean or overhaul cutter roll, body is close to cutter roll, and blade is extremely sharp, and the maintenance personnel often face the risk of being scratched by blade, and the safety of maintenance personnel cannot be guaranteed. SUMMARY

[0003] The utility model provides a kind of cutter roll assembly and tobacco cutter with scratch-proof function, to solve the problem that the safety of maintenance personnel cannot be guaranteed in the process of being overhauled cutter roll of current tobacco cutter, and being easily contacted with the blade of cutter roll and being scratched.

[0004] The utility model provides a kind of cutter roll assembly with scratch-proof function, it include: cutter roll and protection assembly, the circumferential direction of the cutter roll is sequentially provided with multiple blades, the protection assembly includes protection mainboard and fixing piece, the protection mainboard extends along the axial direction of the blade, the protection mainboard is detachably arranged on the outer side of the blade by the fixing piece, to cover the cutting edge of the blade.

[0005] According to the cutter roll assembly with scratch-proof function provided by the utility model, the first side edge of the axial direction of the protection mainboard has first bending edge, and the first bending edge is used to cover the cutting edge of the blade.

[0006] According to the cutter roll assembly with scratch-proof function provided by the utility model, the protection assembly further includes telescopic plate, the telescopic plate is telescopically arranged at one end of the protection mainboard, and the telescopic plate and the protection mainboard are coaxially arranged.

[0007] According to the cutter roll assembly with scratch-proof function provided by the utility model, the protection assembly further includes adjusting piece, the protection mainboard and the telescopic plate are correspondingly provided with first slot and second slot, the fixing piece is located on the side of the telescopic plate away from the protection mainboard, the adjusting piece has end cap, the adjusting piece is arranged in the first slot and the second slot and is inserted into the fixing piece, the telescopic plate and the protection mainboard are locked to the fixing piece, and the fixing piece and the blade are detachably connected.

[0008] The utility model provides a knife roll assembly with scratch prevention function, the fixed part is neodymium magnet buckle, the neodymium magnet buckle has the through hole of inserting the adjusting part, the blade is magnetic metal blade, the neodymium magnet buckle and the magnetic metal blade are opposite magnetic poles, the neodymium magnet buckle and the magnetic metal blade magnetism attract.

[0009] The utility model provides a knife roll assembly with scratch prevention function, the protection subassembly still includes operating handle, operating handle is fixed in the end cap.

[0010] The utility model provides a knife roll assembly with scratch prevention function, the first side and the second side of the axial direction of protection mainboard have first bending along and second bending along respectively, first bending along and second bending along are in sliding contact with the both side of the axial direction of retractable plate respectively to guide retractable plate moves along the axial direction of protection mainboard.

[0011] The utility model provides a knife roll assembly with scratch prevention function, the first side of the axial direction of retractable plate has the protection along of being used for cladding the cutting edge of blade, and the protection along is set up in first bending along.

[0012] The utility model provides a knife roll assembly with scratch prevention function, retractable plate has two, and two retractable plate is retractably arranged in the opposite two ends of protection mainboard respectively.

[0013] Secondly, the utility model also provides a cutter, which comprises a rack, a rotary driving element and the knife roll assembly with scratch prevention function as any one of the above, the rotary driving element is fixedly installed on the rack, and the driving shaft of the rotary driving element is in transmission connection with the shaft system of the knife roll.

[0014] The utility model provides a knife roll assembly with scratch prevention function and cutter, the circumferential direction of knife roll is sequentially provided with a plurality of blades, so as to cut tobacco by the blade in the process of the rotation of knife roll, the protection mainboard extends along the axial direction of blade, and the protection mainboard is detachably arranged on the outside of blade through the fixed part, when needing to clean or overhaul the knife roll, the protection mainboard is fixed on the outside of blade through the fixed part, the blade is covered by the protection mainboard, so as to avoid the scratch of the blade to the overhauling personnel, and the security risk is eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0016] Figure 1 It is a partial structure schematic view of the knife roll assembly with scratch-proof function provided by the present application.

[0017] Figure 2 It is one of the structure schematic views of the protection assembly provided by the present application.

[0018] Figure 3 It is the second structure schematic view of the protection assembly provided by the present application.

[0019] Figure 4 It is a structure schematic view of the protection main plate provided by the present application.

[0020] Reference signs:

[0021] 1, knife roll; 11, blade; 111, cutting edge; 2, protection assembly; 21, protection main plate; 211, first bending edge; 212, first slot; 213, second bending edge; 22, fixing piece; 221, through hole; 23, telescopic plate; 231, second slot; 232, protection edge; 24, adjusting piece; 25, operation handle; 26, safety mark. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the present application more clear, the following will combine the drawings in the present application to clearly and completely describe the technical solutions in the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0023] The features of the terms "first", "second" in the specification and claims of the present application can be explicitly or implicitly included one or more features. In the description of the present application, unless otherwise specified, the meaning of "multiple" is two or more than two. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / ", generally means that the front and rear associated objects are in an "or" relationship.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] The following is combined with Figures 1-4 Through specific embodiments and application scenarios, this utility model provides a detailed description of a cutter roller assembly with anti-scratch function and a shredder.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a cutter roller assembly with anti-scratch function, including: a cutter roller 1 and a protective component 2. A plurality of blades 11 are sequentially arranged circumferentially on the cutter roller 1. The protective component 2 includes a protective main plate 21 and a fixing member 22. The protective main plate 21 extends axially along the cutter roller 1. The protective main plate 21 is detachably disposed on the outside of the blades 11 by means of the fixing member 22 to cover the cutting edge 111 of the blades 11.

[0028] In a shredder, multiple blades 11 are arranged circumferentially on the outer wall of the cutter roller 1. During rotation, the cutter roller 1 is cut by these blades 11. To facilitate the feeding of tobacco shreds to the cutter roller 1, at least some of the blades 11 are typically suspended above the cutting window of the shredder. When maintenance personnel need to clean or repair the cutter roller 1, the limited space results in a close proximity to the roller 1, posing a safety risk of being scratched by the blades 11. This invention provides a cutter roller assembly with anti-scratch function, such as... Figure 1As shown in the drawings, the protective main plate 21 is in a long strip shape and extends along the extension direction of the cutting edge 111 of the blade 11. The length of the protective main plate 21 can be consistent with the length of the blade 11 to ensure that the protective main plate 21 can cover the cutting edge 111 of the blade 11. Optionally, the protective main plate 21 can be a steel plate. Optionally, the fixing member 22 can be a magnetic buckle, a screw or a buckle.

[0029] When the knife roll 1 stops working, the fixing member 22 is used to fix the protective main plate 21 at the cutting edge 111 of the blade 11, so that the cutting edge 111 of the blade 11 is covered by the protective main plate 21, thereby avoiding the maintenance personnel from being scratched. When the knife roll 1 needs to cut tobacco, the fixing member 22 is detached from the blade 11, so that the protective main plate 21 and the blade 11 are separated.

[0030] As shown in the drawings, Figure 2 the outer side of the protective main plate 21 is further provided with a plurality of safety marks 26, and the plurality of safety marks 26 are sequentially and spaced apart along the axial direction of the protective main plate 21. The color of the safety mark 26 can be a more eye-catching color such as red, yellow or black. The plurality of safety marks 26 with different colors are alternately arranged, so that the maintenance personnel can timely find the position of the blade 11 and improve the vigilance of the maintenance personnel.

[0031] The utility model provides a kind of knife roll assembly with anti-scratch function, the circumferential direction of knife roll 1 is sequentially provided with multiple blades 11, to be cut by blade 11 in the process of the rotation of knife roll 1 Tobacco, protective main plate 21 extends along the axial direction of blade 11, and protective main plate 21 is detachably arranged on the outer side of blade 11 by fixing member 22, when it is needed to clean or maintain knife roll 1, protective main plate 21 is fixed on the outer side of blade 11 by fixing member 22, so that the cutting edge 111 of blade 11 is covered by protective main plate 21, thereby avoiding maintenance personnel from being scratched by blade 11, and eliminating security risks.

[0032] Further, in some embodiments, as shown in Figure 2 , Figure 3 and Figure 4 , the first side edge of the axial direction of the protective main plate 21 has a first bending edge 211, and the first bending edge 211 is used to cover the cutting edge 111 of the blade 11.

[0033] The first bending edge 211 is formed by precise folding process and is designed to cover the cutting edge 111 of the blade 11. The protective main plate 21 is made of high-strength material to ensure that it can effectively cover the cutting edge 111 of the blade 11 during use. The curvature and width of the first bending edge 211 are optimized to tightly fit the blade 11 to provide better protection effect and avoid accidental injury.

[0034] In some embodiments, as shown inFigure 2 As shown, the protection assembly 2 further comprises a telescopic plate 23. The telescopic plate 23 is telescopically arranged at one end of the protection main plate 21. The telescopic plate 23 and the protection main plate 21 are coaxially arranged.

[0035] Optionally, the telescopic plate 23 can be a steel plate. The safety mark 26 is pasted on the steel plate. When the specifications of the knife roll 1 and the blade 11 change, the effective covering length of the protection main plate 21 to the cutting edge 111 of the blade 11 is changed through the telescopic movement of the telescopic plate 23. For example, when the length of the blade 11 is relatively long, the telescopic plate 23 is extended from the protection main plate 21, and the telescopic plate 23 and the protection main plate 21 cover the cutting edge 111 of the blade 11 at the same time, so as to ensure that all areas of the cutting edge 111 of the blade 11 are covered and the safety hazard is eliminated. When the length of the blade 11 is relatively short, the telescopic plate is controlled to retract into the protection main plate 21, so as to ensure that the length of the protection main plate 21 is adapted to the length of the blade 11. Thus, the user can control the extension length of the telescopic plate 23 according to the specifications of the knife roll 1 and the blade 11, so as to ensure that the entire protection assembly 2 can cover the cutting edges of blades of different specifications, and the versatility is good.

[0036] As shown in the Figure 2 The protection assembly 2 further comprises an adjusting piece 24. The protection main plate 21 and the telescopic plate 23 are correspondingly provided with a first strip-shaped hole 212 and a second strip-shaped hole 231. The fixing piece 22 is located on the side of the telescopic plate 23 away from the protection main plate 21. The adjusting piece 24 has an end cap. The adjusting piece 24 is arranged in the first strip-shaped hole 212 and the second strip-shaped hole 231 and is inserted into the fixing piece 22, so as to lock the telescopic plate 23 and the protection main plate 21 to the fixing piece 22, and the fixing piece 22 and the blade 11 are detachably connected.

[0037] Specifically, the first strip-shaped hole 212 extends along the axial direction of the protection main plate 21. The extension direction of the second strip-shaped hole 231 is parallel to the extension direction of the protection main plate 21. At least part of the telescopic plate 23 is overlapped on the inner side of the protection main plate 21. The fixing piece 22 is located on the inner side of the telescopic plate 23.

[0038] Optionally, the adjusting member 24 is a bolt. The screw rod of the bolt is arranged in the first strip-shaped hole 212 and the second strip-shaped hole 231 and is inserted into and threadedly connected with the fixing member 22. With the screw rod screwed in, the end cap of the bolt tightly abuts the extendable plate 23 and the protection main plate 21 against the fixing member 22, thereby achieving the fixed connection of the extendable plate 23 and the protection main plate 21. When it is necessary to adjust the extended length of the extendable plate 23, the bolt is screwed to make the screw rod retreat to the first strip-shaped hole 212, and then the extendable plate 23 is manually moved to make the extended length of the extendable plate 23 meet the requirement, and then the screw rod and the fixing member 22 are threadedly connected to lock the extendable plate 23 and the protection main plate 21 to the fixing member 22.

[0039] Optionally, the fixing member 22 is a neodymium magnet buckle. As shown in Figure 3 , the neodymium magnet buckle has a through hole 221 for the insertion of the adjusting member 24. Specifically, the adjusting member 24 is inserted into the through hole 221, and with the insertion of the adjusting member 24, the fixing member 22, the extendable plate 23 and the protection main plate 21 are fixed together. The blade 11 is a magnetic metal blade 11, the neodymium magnet buckle and the magnetic metal blade 11 have different magnetic poles, and the neodymium magnet buckle and the magnetic metal blade 11 are magnetically attracted, thereby fixing the protection assembly 2 to the outer side of the blade 11. When it is necessary to disassemble, the neodymium magnet buckle only needs to be removed from the blade 11, and the entire protection assembly 2 can be disassembled from the blade 11, which is very convenient.

[0040] In some embodiments, as shown in Figure 2 , the protection assembly 2 further includes an operating handle 25. The operating handle 25 is fixed to the end cap to facilitate the user to hold and operate the operating handle 25 to manipulate the adjusting member 24 without the aid of a wrench or other tools, thereby improving the operation convenience when adjusting the extended length of the extendable plate 23 and facilitating the use.

[0041] As shown in Figure 4 , the first side edge and the second side edge of the protection main plate 21 in the axial direction respectively have a first bending edge 211 and a second bending edge 213. The first bending edge 211 and the second bending edge 213 respectively slide in contact with the two side edges of the extendable plate 23 in the axial direction to guide the axial movement of the extendable plate 23 along the protection main plate 21.

[0042] The first bending edge 211 and the second bending edge 213 can form sliding contact with the two side edges of the extendable plate 23 in the axial direction. This contact mode can effectively guide the smooth movement of the extendable plate 23 in the axial direction of the protection main plate 21, improve the stability of the extendable plate 23, and also enhance the flexibility and reliability of the entire protection assembly 2, making it more convenient for the user to adjust the extended length of the extendable plate 23.

[0043] In order to achieve the preferable sliding performance of the telescopic plate 23, the surfaces of the first bending edge 211 and the second bending edge 213 are smooth surfaces, so as to reduce the abrasion and resistance during the movement of the telescopic plate 23.

[0044] Further, as shown in Figure 2 and Figure 3 , the first side edge of the telescopic plate 23 in the axial direction has a protection edge 232 for covering the cutting edge 111 of the blade 11. The first side edge of the telescopic plate 23 in the axial direction is located on the same side as the first side edge of the protection main plate 21 in the axial direction. When the protection assembly 2 is installed on the blade 11, the telescopic plate 23 extends out of the protection main plate 21 and is attached to the outer side of one end of the blade 11, so as to cover all areas of the cutting edge 111 by means of the first bending edge 211 and the protection edge 232, thereby ensuring the safety protection of the protection assembly 2 to the maintenance personnel and avoiding the maintenance personnel from being scratched by the blade 11. At the same time, the protection edge 232 is arranged on the first bending edge 211, and the axial movement of the protection edge 232 of the protection main plate 21 is guided by the first bending edge 211, so as to ensure the flexibility of the telescopic plate 23 during the telescopic movement.

[0045] As shown in Figure 2 , the outer side of the telescopic plate 23 is also provided with a safety mark 26, so as to remind the maintenance personnel to pay attention to safety.

[0046] In some embodiments, as shown in Figure 2 and Figure 3 , the telescopic plate 23 has two. The two telescopic plates 23 are respectively and telescopically arranged at opposite ends of the protection main plate 21, so as to further flexibly adjust the effective protection length of the entire protection assembly 2 and improve the universality of the protection assembly 2, thereby ensuring that the effective protection length of the protection assembly 2 can be adapted to different specifications of the knife roller 1 and the blade 11. In this embodiment, the installation modes of the two telescopic plates 23 can be the same, and the specific assembly mode between the telescopic plate 23 and the protection main plate 21 can be referred to the above-described embodiments, which will not be described here.

[0047] In a second aspect, the utility model also provides a cutter, which comprises a rack, a rotary driving part and a knife roller assembly with anti-scratching function as described above. The rotary driving part is fixedly installed on the rack. The driving shaft of the rotary driving part is in transmission connection with the shaft system of the knife roller 1.

[0048] The rotary driving part can be a servo motor or a stepping motor. The driving end of the rotary driving part is in transmission connection with the shaft system of the knife roller 1, so as to drive the rotation of the knife roller 1. The plurality of blades 11 are fixed in the circumferential direction along the surface of the knife roller 1, and the blades 11 realize the cutting of tobacco during the rotation of the knife roller 1.

[0049] Since the tobacco cutting machine comprises the cutter roller assembly with the scratch-proof function, the specific structure of the cutter roller assembly with the scratch-proof function is referred to the above-mentioned embodiments, the tobacco cutting machine of the present embodiment comprises all the technical solutions of the above-mentioned embodiments, and thus has at least all the beneficial effects of all the technical solutions of the above-mentioned embodiments, which will not be described one by one here.

[0050] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A cutter roller assembly with anti-scratch function, characterized in that, The application relates to a knife roll and a protection assembly, the circumferential direction of the knife roll is sequentially provided with a plurality of blades, the protection assembly comprises a protection main plate and a fixing piece, the protection main plate extends along the axial direction of the blades, and the protection main plate is detachably arranged outside the blades through the fixing piece to cover the cutting edges of the blades. The first side of the axial direction of the protection main plate is provided with a first bending edge for covering the cutting edges of the blades.

2. The knife roll assembly with scratch prevention function according to claim 1, characterized in that, The protection assembly further comprises a telescopic plate, the telescopic plate is telescopically arranged at one end of the protection main plate, and the telescopic plate and the protection main plate are coaxially arranged.

3. The knife roll assembly with scratch prevention function according to claim 1, wherein, The protection assembly further comprises an adjusting piece, the protection main plate and the telescopic plate are correspondingly provided with a first strip-shaped hole and a second strip-shaped hole, the fixing piece is located on the side of the telescopic plate away from the protection main plate, the adjusting piece is provided with an end cap, the adjusting piece is arranged in the first strip-shaped hole and the second strip-shaped hole and is inserted into the fixing piece, the telescopic plate and the protection main plate are locked to the fixing piece, and the fixing piece and the blades are detachably connected.

4. The knife roll assembly with scratch prevention function according to claim 3, characterized in that, The fixing piece is a neodymium magnet buckle, the neodymium magnet buckle is provided with a through hole for inserting the adjusting piece, the blades are magnetic metal blades, the neodymium magnet buckle and the magnetic metal blades are opposite magnetic poles, and the neodymium magnet buckle and the magnetic metal blades are magnetically attracted.

5. The knife roll assembly with scratch prevention function according to claim 4, characterized in that, The protection assembly further comprises an operation handle, and the operation handle is fixed to the end cap.

6. The knife roll assembly with scratch prevention function according to claim 4, wherein, The first side and the second side of the axial direction of the protection main plate are respectively provided with a first bending edge and a second bending edge, the first bending edge and the second bending edge are respectively in sliding contact with the two sides of the axial direction of the telescopic plate, so as to guide the telescopic plate to move along the axial direction of the protection main plate.

7. The knife roll assembly with scratch prevention function according to claim 3, wherein, The first side of the axial direction of the telescopic plate is provided with a protection edge for covering the cutting edges of the blades, and the protection edge is arranged on the first bending edge.

8. The knife roll assembly with scratch prevention function according to claim 7, characterized in that, The telescopic plate has two, and the two telescopic plates are telescopically arranged at opposite ends of the protection main plate.

9. The knife roll assembly with scratch prevention function according to claim 3, wherein, The application relates to a knife roll assembly with a scratch-proof function, which comprises a rack, a rotating driving piece and the knife roll assembly with the scratch-proof function.

10. A tobacco shredder characterized by, ​