Emulsifying device for rubber additive production

By using a quantitative feeding valve and a mixing motor-driven inner cylinder design, combined with an arc-shaped mixing blade and a turning spiral plate, the problem of uneven feeding and stratification in the production of rubber additives is solved, achieving automated feeding and efficient emulsification.

CN223901612UActive Publication Date: 2026-02-13JUKAI NEW MATERIALS TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202520304304.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-02-13
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing rubber additive production equipment suffers from problems such as a simple feeding structure, the need for real-time human control, and severe raw material stratification during the feeding process, which affects emulsification efficiency.

Method used

The system employs a coordinated design of components such as a quantitative feed valve, feeding pipe, inner feed cylinder, mixing motor, and transmission rod to achieve automatic quantitative addition of emulsion and deionized water. Combined with structures such as arc-shaped mixing blades, a turning spiral plate, and discharge holes, it improves the uniformity of feeding and mixing efficiency.

Benefits of technology

It achieves automated feeding, reduces manual intervention, simplifies the cumbersome feeding steps, improves the mixing uniformity and emulsification effect of emulsifier and rubber additives, and reduces the probability of raw material stratification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber additive production, and discloses an emulsifying device for rubber additive production, which comprises an emulsifying kettle, a feeding inner cylinder is rotatably mounted in the middle of the inside of the emulsifying kettle, and a mixing motor is mounted at the top end of the emulsifying kettle through a mounting frame. The tail end of a driving shaft of the mixing motor is fixedly connected with a transmission rod, the end, away from the mixing motor, of the transmission rod extends into the emulsifying kettle, the transmission rod is fixedly connected with the feeding inner cylinder, and a plurality of arc-shaped mixing blades are fixedly installed at the upper position of the outer ring of the feeding inner cylinder; a plurality of discharging holes are formed in the outer ring of the feeding inner cylinder in a penetrating manner; by means of the quantitative feeding valve, the feeding pipe, the feeding inner cylinder and the mixing motor, the tedious steps of feeding back and forth are reduced, the added raw materials can be thrown out of a plurality of discharging holes into the emulsifying kettle, so that the feeding uniformity is improved, the mixing uniformity is conveniently improved, meanwhile, the raw materials at the bottom can be turned over, and the emulsifying and mixing effect is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber auxiliary production technical field, concretely is a kind of emulsifying device for rubber auxiliary production. BACKGROUND

[0002] Rubber auxiliary is important auxiliary raw material of rubber industry, it is the chemical product added in the process of natural rubber or synthetic rubber into rubber product, for improving the processing performance of rubber, prolonging service life and endowing rubber product with specific performance.

[0003] Chinese patent provides an emulsifying device for rubber auxiliary production, and the publication number is CN210699599U, including base and emulsifying tank, the base top side is fixedly connected with fixed rod, the base top and emulsifying tank bottom are fixedly installed, the fixed rod top is fixedly connected with fixed plate, the fixed plate top side is screw-fixed with motor.

[0004] The first stirring vane, the second stirring vane and the third stirring vane of the above device are staggered and connected, and are all curved surface structures.Compared with traditional spiral stirring vane, the stirring method using curved surface structure makes the mixing of rubber auxiliary and emulsifier more uniform and sufficient, and is not prone to breaking phenomenon. During the rotation of the rotating rod, the rubber auxiliary at the bottom of the emulsifying tank is stirred by the mixing plate, so that the emulsifier and rubber auxiliary in the tank body are more fully mixed.

[0005] However, the feeding structure is relatively single, the raw materials enter through the injection pipe, and personnel need to control the adding time of each raw material in real time, the process is relatively cumbersome, and various emulsifying raw materials are batched into the reaction kettle, which is easy to produce stratification phenomenon, and may need to extend the emulsification time to ensure sufficient reaction, which may affect the emulsification efficiency. UTILITY MODEL CONTENT

[0006] The utility model aims at providing an emulsifying device for rubber auxiliary production, which can effectively solve the problems in the background art.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] An emulsifying device for rubber auxiliary production includes an emulsifying kettle, an inner feeding cylinder is rotatably installed at the center of the emulsifying kettle, a mixing motor is installed at the top of the emulsifying kettle through a mounting bracket, a drive shaft of the mixing motor is fixedly connected with a transmission rod, the end of the transmission rod away from the mixing motor extends into the emulsifying kettle, and the transmission rod is fixedly connected with the inner feeding cylinder.

[0009] Several arc-shaped mixing blades are fixedly installed on the upper part of the outer ring of the inner feed cylinder. Several discharge holes are opened through the outer ring of the inner feed cylinder. An electric telescopic rod is installed at the rear of the bottom of the mounting frame. A sealing cover is rotatably installed on the outer ring of the transmission rod above the emulsifying kettle. The push rod end of the electric telescopic rod is fixedly connected to the sealing cover. Several quantitative feed valves are set on one side of the top of the sealing cover. The outlet of several quantitative feed valves is connected to a feeding pipe. The end of several feeding pipes away from the quantitative feed valves extends into the inner feed cylinder.

[0010] Preferably, a plurality of mixing ring plates are movably mounted on the outer ring of the transmission rod, and the plurality of mixing ring plates are arranged at equal intervals on the transmission rod.

[0011] Preferably, a turning spiral plate is installed at the lower position of the outer ring of the inner feed cylinder, and the outer walls of the turning spiral plate and the arc-shaped mixing blade do not contact the inner wall of the emulsification kettle.

[0012] Preferably, the top of the emulsifying kettle is provided with an opening that is compatible with the inner feed cylinder, and a sealing cover is placed over the opening.

[0013] Preferably, the discharge holes are arranged at equal intervals on the inner feed cylinder, and a discharge valve pipe is connected to one side of the bottom of the emulsifying kettle.

[0014] Preferably, the feeding pipe is a rigid pipe, and the outer ring of the feeding pipe does not contact the mixing ring plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention, through the coordinated arrangement of a quantitative feeding valve, a feeding pipe, a feeding inner cylinder, a mixing motor, and a transmission rod, can automatically add various emulsions and deionized water to the emulsification kettle as needed during the emulsification of rubber additives. This eliminates the need for personnel to add raw materials in real time, reducing the tedious steps of repeated feeding. Furthermore, the added raw materials can be ejected into the emulsification kettle from several discharge holes to improve the uniformity of feeding.

[0017] The feed inner cylinder, arc-shaped mixing blades, turning spiral plate, discharge hole, and mixing ring plate work together to stir the added emulsifier and rubber additives, thereby improving the emulsification effect, reducing the probability of raw material stratification, and facilitating improved mixing uniformity. At the same time, the raw materials at the bottom can be turned over to further improve the emulsification and mixing effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an emulsification device for producing rubber additives in an embodiment of this utility model;

[0019] Figure 2It is the internal structure schematic view of the emulsification kettle in the embodiment of the utility model.

[0020] Figure 3 It is the structure schematic view of the electric telescopic rod, the sealing cover plate and the transmission rod in the embodiment of the utility model.

[0021] Figure 4 It is the internal structure sectional view of the feeding inner cylinder.

[0022] In the drawing: 1, emulsification kettle; 2, feeding inner cylinder; 3, mounting frame; 4, mixing motor; 5, transmission rod; 6, arc-shaped mixing blade; 7, material turning spiral plate; 8, discharge hole; 9, electric telescopic rod; 10, sealing cover plate; 11, quantitative feeding valve; 12, feeding pipe; 13, mixing ring plate; 14, discharge valve pipe. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] Embodiment one

[0025] Combined Figures 1-4 An emulsification device for rubber additive production, including emulsification kettle 1, the feeding inner cylinder 2 is rotatably installed in the middle position of the inside of emulsification kettle 1, the mixing motor 4 is installed at the top of emulsification kettle 1 through the mounting frame 3, the drive shaft end of mixing motor 4 is fixedly connected with transmission rod 5, the end of transmission rod 5 away from mixing motor 4 extends into emulsification kettle 1, and transmission rod 5 is fixedly connected with feeding inner cylinder 2.

[0026] Referring to Figure 2 And Figure 4 Further, a plurality of arc-shaped mixing blades 6 are fixedly installed at the upper position of the outer ring of feeding inner cylinder 2, a sealing cover plate 10 is rotatably installed at the outer ring of transmission rod 5 and above emulsification kettle 1, a plurality of quantitative feeding valves 11 are arranged at the top of the sealing cover plate 10 on one side, a feeding pipe 12 is connected to the discharge port of the quantitative feeding valve 11, the end of the feeding pipe 12 away from the quantitative feeding valve 11 extends into the feeding inner cylinder 2, a material turning spiral plate 7 is installed at the lower position of the outer ring of feeding inner cylinder 2, and the outer wall of the material turning spiral plate 7 and the arc-shaped mixing blade 6 does not contact the inner wall of emulsification kettle 1.

[0027] Specifically, by connecting one end of the quantitative feeding valve 11 to the external storage tank and the external water supply pipe, the quantitative feeding valve 11 can be controlled to open when the raw materials needed for rubber additive emulsification are added, so that the various raw materials can be added quantitatively, and the addition process does not need to be observed and processed in real time, thereby reducing the tedious work steps of personnel, and during the addition process, the various raw materials are sent into the feeding inner cylinder 2 by the feeding pipe 12. At this time, the mixing motor 4 can be started, because the feeding inner cylinder 2 is rotatably installed in the emulsification kettle 1, and the drive shaft of the mixing motor 4 is connected to the feeding inner cylinder 2 through the transmission rod 5, so that the feeding inner cylinder 2 can be driven to rotate by the mixing motor 4. Through the continuous rotation of the feeding inner cylinder 2, the incoming raw materials can be thrown out from the discharge hole 8 into the emulsification kettle 1, without being sequentially stacked, so as to improve the uniformity of the feeding and reduce the probability of raw material stratification. When the feeding inner cylinder 2 rotates, it will drive the arc-shaped mixing blade 6 and the turnover helical plate 7 to rotate. Through the rotation of the arc-shaped mixing blade 6, the raw materials can be mixed and stirred, and through the turnover helical plate 7, the raw materials at the lower part of the feeding inner cylinder 2 can be turned over, so as to improve the mixing effect.

[0028] Example Two

[0029] Referring to Figure 2 , Figure 3 and Figure 4 , and on the basis of Example One, it is further obtained that a plurality of discharge holes 8 are provided through the outer circle of the feeding inner cylinder 2, an electric telescopic rod 9 is installed at the bottom end of the mounting frame 3, the push rod end of the electric telescopic rod 9 is fixedly connected with the sealing cover plate 10, a plurality of mixing ring plates 13 are movably installed on the outer circle of the transmission rod 5, and the plurality of mixing ring plates 13 are equidistantly arranged on the transmission rod 5. The top end of the emulsification kettle 1 is provided with an opening that is adaptively matched with the feeding inner cylinder 2, and the sealing cover plate 10 covers the opening. The plurality of discharge holes 8 are equidistantly arranged on the feeding inner cylinder 2. The bottom end of the emulsification kettle 1 is connected with a discharge valve pipe 14 at one side position. The feeding pipe 12 is a hard pipe, and the outer circle of the feeding pipe 12 does not contact the mixing ring plate 13.

[0030] Specifically, through the plurality of discharge holes 8 provided on the feeding inner cylinder 2, the raw materials at different heights can penetrate into the feeding inner cylinder 2 during the mixing process. Then the raw materials will contact the mixing ring plate 13, which can stir the incoming emulsifier. Then, with the continuous rotation of the feeding inner cylinder 2, the incoming raw materials can be thrown out again to improve the emulsifier mixing efficiency and improve the uniformity of the emulsification mixing. At the same time, the sealing cover plate 10 is rotatably connected with the transmission rod 5, so that the push rod of the electric telescopic rod 9 provided can be retracted to drive the sealing cover plate 10 to rise. Through the discharge valve pipe 14 provided, the rubber additive after emulsification can be discharged.

[0031] In actual operation, by connecting one end of the quantitative feeding valve 11 with the external storage tank and the external water supply pipe, when the rubber additive emulsification raw materials are needed, the quantitative feeding valve 11 is controlled to be opened to add the raw materials quantitatively, and the adding process does not need real-time observation and processing, thereby reducing the tedious work steps of personnel, and during the adding process, the raw materials are sent into the feeding inner cylinder 2 by the feeding pipe 12, at this time, the mixing motor 4 can be started, and the feeding inner cylinder 2 is rotatably installed in the emulsification kettle 1, and the driving shaft of the mixing motor 4 is connected with the feeding inner cylinder 2 through the transmission rod 5;

[0032] Therefore, the feeding inner cylinder 2 can be driven to rotate by the mixing motor 4, and the raw materials entering the emulsification kettle 1 can be thrown out from the discharge hole 8 of the feeding inner cylinder 2 through the continuous rotation of the feeding inner cylinder 2, and the raw materials are not sequentially stacked, so as to improve the uniformity of the raw materials and reduce the probability of raw material stratification, and when the feeding inner cylinder 2 rotates, the arc-shaped mixing blade 6 and the turning screw plate 7 are driven to rotate, the raw materials can be mixed and stirred through the rotation of the arc-shaped mixing blade 6, and the raw materials at the lower part of the feeding inner cylinder 2 can be turned over through the turning screw plate 7, so as to improve the mixing effect;

[0033] Through the plurality of discharge holes 8 arranged on the feeding inner cylinder 2, the raw materials at different heights can penetrate into the feeding inner cylinder 2 from the discharge hole 8 during the mixing process, and then the raw materials will contact the mixing ring plate 13, the entering emulsifier can be stirred through the mixing ring plate 13, and then the entering raw materials can be thrown out again through the continuous rotation of the feeding inner cylinder 2;

[0034] so as to improve the mixing efficiency of the emulsifier and improve the uniformity of the emulsification mixing, the sealing cover plate 10 is rotatably connected with the transmission rod 5, so that the sealing cover plate 10 can be lifted through the retraction of the push rod of the electric telescopic rod 9, and the rubber additive after emulsification can be discharged through the discharge valve pipe 14.

[0035] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. Rubber additive production emulsification device comprising an emulsification tank (1), characterized in that: The inner middle position of the emulsification kettle (1) is rotatably installed with a feeding inner cylinder (2), the top end of the emulsification kettle (1) is installed with a mixing motor (4) through a mounting frame (3), the driving shaft end of the mixing motor (4) is fixedly connected with a transmission rod (5), the end of the transmission rod (5) away from the mixing motor (4) extends into the emulsification kettle (1), and the transmission rod (5) is fixedly connected with the feeding inner cylinder (2); A plurality of arc-shaped mixing blades (6) are fixedly installed at the upper position of the outer circle of the feeding inner cylinder (2), a plurality of discharge holes (8) are formed through the outer circle of the feeding inner cylinder (2), the bottom end of the mounting frame (3) is installed with an electric telescopic rod (9) at the rear position, the outer circle of the transmission rod (5) and above the emulsification kettle (1) is rotatably installed with a sealing cover plate (10), the push rod end of the electric telescopic rod (9) is fixedly connected with the sealing cover plate (10), the top end of the sealing cover plate (10) is provided with a plurality of quantitative feeding valves (11) at the side position, and the discharge outlets of the quantitative feeding valves (11) are connected with feeding pipes (12), and the ends of the feeding pipes (12) away from the quantitative feeding valves (11) extend into the feeding inner cylinder (2).

2. The rubber additive production emulsification device according to claim 1, characterized in that: The outer circle of the transmission rod (5) is movably installed with a plurality of mixing ring plates (13), and the plurality of mixing ring plates (13) are equidistantly arranged on the transmission rod (5).

3. The rubber additive production emulsification device according to claim 1, characterized in that: The outer circle of the feeding inner cylinder (2) is installed with a turnover spiral plate (7) at the lower position, and the outer walls of the turnover spiral plate (7) and the arc-shaped mixing blades (6) are not in contact with the inner wall of the emulsification kettle (1).

4. The rubber additive production emulsification device according to claim 1, characterized in that: The top end of the emulsification kettle (1) is provided with an opening adaptively matched with the feeding inner cylinder (2), and the sealing cover plate (10) covers the opening.

5. The rubber additive production emulsification device according to claim 1, characterized in that: The plurality of discharge holes (8) are equidistantly arranged on the feeding inner cylinder (2), and the bottom end of the emulsification kettle (1) is connected with a discharge valve pipe (14) at the side position.

6. The rubber additive production emulsification device according to claim 2, characterized in that: The feeding pipe (12) is a hard pipe, and the outer circle of the feeding pipe (12) is not in contact with the mixing ring plate (13).

Citation Information

Patent Citations

  • Emulsifying device for rubber additive production

    CN210699599U