Automatic efficient emulsifying equipment for lubricating oil

Abstract

The utility model discloses automatic lubricating oil efficient emulsifying equipment which comprises a machine frame and a working table arranged on the machine frame, conveying belts are symmetrically arranged on the working table, an emulsifying system is arranged between the conveying belts, and carrying systems are further arranged on the two sides, close to the emulsifying system, of the working table. The emulsifying system comprises a guide mechanism, a lifting driving mechanism and a stirring module for emulsifying lubricating oil, and the carrying system comprises a mechanical arm, a chuck arranged on the mechanical arm, and a first rotating module, a second rotating module, a first axial moving module and a second axial moving module which are connected with the mechanical arm. Continuous conveying of materials can be achieved through the symmetrically-arranged conveying belts, the manual carrying time is shortened, the overall production efficiency is improved, a mechanical arm in the carrying system can automatically grab a container containing lubricating oil materials and correspondingly place the container in the stirring module, automatic machining is adopted, manual operation is reduced, and the automation level is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to lubricating oil processing equipment technical field, concretely is a kind of automatic lubricating oil high-efficiency emulsification equipment. BACKGROUND

[0002] Lubricating oil is widely used in mechanical equipment, can reduce friction, reduce wear, improve efficiency, and prolong the service life of equipment. Emulsification is the process of mixing oil and water into a homogeneous emulsion. In some applications, such as metal processing, cooling and lubrication, emulsified lubricating oil can provide better cooling effect and lubrication performance. Traditional lubricating oil emulsification method usually relies on mechanical stirring or manual mixing, which has the following problems: manual and traditional mechanical emulsification efficiency is low, which may cause uneven emulsion, affect lubrication effect, and the degree of automation is low, the emulsification efficiency is poor, and it cannot meet the production demand. SUMMARY

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a kind of automatic lubricating oil high-efficiency emulsification equipment, can effectively solve the problems raised in background art.

[0004] The technical scheme adopted by the utility model to solve its technical problems is:

[0005] A kind of automatic lubricating oil high-efficiency emulsification equipment, including rack and the workbench on rack, the workbench is symmetrically equipped with conveying belt, conveying belt is equipped with emulsification system between, the two sides of emulsification system close to the workbench are also equipped with handling system, the emulsification system includes guide mechanism, lifting drive mechanism and the stirring module for lubricating oil emulsification, wherein the handling system includes mechanical arm, chuck on mechanical arm, first rotary module, second rotary module, first axial movement module and second axial movement module connected with mechanical arm;

[0006] The stirring module includes end cover, bottom cover and stirring shaft on end cover, the stirring shaft is equipped with first stirring vane, second stirring vane, third stirring vane and fluid breaking vane, the end cover is connected with guide mechanism and lifting drive mechanism respectively, the bottom cover is also equipped with positioning seat, the guide mechanism includes several guide rods and fixed plate, the lifting drive mechanism includes a drive machine base connected with end cover, wherein the guide rod is arranged in drive machine base, and the end cover moves along the axis direction of guide rod through drive machine base.

[0007] As a further description of the above technical scheme, the mechanical arm is further provided with a connecting arm, the mechanical arm rotates through a first rotating module in the horizontal plane of the workbench, the connecting arm is connected with a second rotating module, the second rotating module is arranged at the bottom of the workbench, and the second rotating module is respectively connected with a first axial movement module and a second axial movement module, and the connecting arm rotates along the horizontal plane of the workbench through the second rotating module.

[0008] As a further description of the above technical scheme, the first axial movement module comprises a guide rail, the second axial movement module comprises a telescopic arm, the second rotating module moves along the X-axis direction of the workbench through the guide rail, the connecting arm is connected with the telescopic arm, and the connecting arm moves along the Z-axis direction of the workbench through the telescopic arm.

[0009] As a further description of the above technical scheme, the end cover and the bottom cover are both provided with sealing rings, the end cover is fixedly arranged on the driving seat, the driving seat is further provided with a mounting seat for connecting the stirring shaft and a motor, the mounting seat is detachably mounted on the driving seat, and the driving seat is internally provided with a driving wheel connected with the guide rod.

[0010] As a further description of the above technical scheme, the first stirring blade and the second stirring blade are rectangular, the third stirring blade is long circular, and the fluid breaking blade is distributed along the axial direction of the stirring shaft.

[0011] As a further description of the above technical scheme, the shape of the chuck is arc-shaped, and the chuck is provided with a vacuum chuck or a magnetic chuck.

[0012] As a further description of the above technical scheme, the first stirring blade, the second stirring blade and the third stirring blade are made of stainless steel, and the first stirring blade, the second stirring blade and the third stirring blade are all arranged on the stirring shaft, and the fluid breaking blade is integrally formed with the stirring shaft.

[0013] Compared with the prior art, the automatic lubricating oil high-efficiency emulsification equipment has the following beneficial effects at least one of the following beneficial effects in the process of use:

[0014] The automatic lubricating oil high-efficiency emulsification equipment has the following beneficial effects at least one of the following beneficial effects in the process of use:

[0015] The symmetrical conveying belts can realize continuous conveying of materials, reduce the time of manual carrying, improve the overall production efficiency, the mechanical arm in the carrying system can automatically grab the container containing lubricating oil materials and is placed in the stirring module, automatic processing is adopted, manual operation is reduced, and the automation level is improved. The first rotating module and the second rotating module are arranged, so that the mechanical arm can flexibly operate in multiple directions. In the stirring module, the position of the stirring module can be adjusted as required through the lifting driving mechanism, so as to adapt to the height of different containers. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the automatic lubricating oil high-efficiency emulsification equipment.

[0017] Figure 2 It is a top view structure schematic view of the automatic lubricating oil high-efficiency emulsification equipment.

[0018] Figure 3 It is a perspective structure schematic view of the automatic lubricating oil high-efficiency emulsification equipment.

[0019] Figure 4 It is a whole structure schematic view of the emulsification system of the automatic lubricating oil high-efficiency emulsification equipment.

[0020] Figure 5 It is a first side structure schematic view of the emulsification system of the automatic lubricating oil high-efficiency emulsification equipment.

[0021] Figure 6 It is a second side structure schematic view of the emulsification system of the automatic lubricating oil high-efficiency emulsification equipment.

[0022] Reference numerals in the drawing:

[0023] 1, rack; 101, workbench; 102, conveying belt; 2, emulsification system; 201, guide mechanism; 202, lifting driving mechanism; 203, end cover; 204, bottom cover; 205, positioning seat; 206, motor; 207, driving machine base; 208, mounting seat; 209, first stirring blade; 210, second stirring blade; 211, third stirring blade; 212, fixed plate; 213, guide rod; 214, sealing ring; 215, fluid breaking blade; 216, stirring shaft; 3, carrying system; 301, mechanical arm; 302, chuck; 303, first rotating module; 304, second rotating module; 305, first axial movement module; 306, second axial movement module. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0025] As shown in Figures 1-6 The utility model provides a kind of automatic lubricating oil high-efficiency emulsification equipment, including rack 1 and workbench 101 on rack 1, symmetrically equipped with conveying belt 102 on the workbench 101, emulsification system 2 is equipped between conveying belt 102, workbench 101 is also equipped with handling system 3 on the two sides close to emulsification system 2, emulsification system 2 includes guide mechanism 201, lifting drive mechanism 202 and is used for the stirring module of lubricating oil emulsification, wherein handling system 3 includes mechanical arm 301, chuck 302 on mechanical arm 301, first rotary module 303 connected with mechanical arm 301, second rotary module 304, first axial movement module 305 and second axial movement module 306.

[0026] Symmetrically arranged conveying belt 102 in the embodiment can realize the continuous conveying of material, reduces the time of manual handling, improves overall production efficiency, and the mechanical arm 301 in handling system 3 can automatically grab the container containing lubricating oil material and be placed in the stirring module correspondingly, which adopts automatic processing, reduces manual operation and improves automation level. The arrangement of first rotary module 303 and second rotary module 304 enables the mechanical arm 301 to flexibly operate in multiple directions. In the stirring module, the position of the stirring module can be adjusted as needed by lifting drive mechanism 202 to adapt to the height of different containers.

[0027] The stirring module includes end cover 203, bottom cover 204 and stirring shaft 216 provided on end cover 203, stirring shaft 216 is provided with first stirring blade 209, second stirring blade 210, third stirring blade 211 and fluid breaking blade 215, end cover 203 is connected with guide mechanism 201 and lifting drive mechanism 202 respectively, bottom cover 204 is also provided with positioning seat 205, guide mechanism 201 includes a plurality of guide rods 213 and fixed plates 212, lifting drive mechanism 202 includes a drive machine base 207 connected with end cover 203, wherein guide rods 213 are provided in drive machine base 207, and end cover 203 moves along the axis direction of guide rods 213 through drive machine base 207.

[0028] Two conveying belts 102 arranged on the workbench 101 are respectively used for feeding and discharging, wherein the container containing the unemulsified raw material is conveyed to a designated position and then clamped by one of the mechanical arms 301 into the stirring module, the height of the end cover 203 formed by the lifting driving mechanism 202 and the bottom cover 204 is used for placing the container, the stirrer is arranged on the end cover 203, and the end cover 203 is used for covering the container and driving the stirrer by the motor 206 to stir the raw material in the container until the raw material is emulsified to an appropriate degree, and then the container is carried by the mechanical arm 301 to the other conveying belt 102 for discharging, and the processing is completed.

[0029] Further, the mechanical arm 301 is further provided with a connecting arm, the mechanical arm 301 rotates in the horizontal plane of the workbench 101 through the first rotating module 303, the connecting arm is connected with the second rotating module 304, the second rotating module 304 is arranged at the bottom of the workbench 101, and the second rotating module is respectively connected with the first axial movement module 305 and the second axial movement module 306, and the connecting arm rotates along the horizontal plane of the workbench 101 through the second rotating module 304.

[0030] The automatic operation of the mechanical arm 301 reduces the dependence on manual operation, reduces the risk of the operator in the production process, and ensures the safety of the working environment.

[0031] Further, the first axial movement module 305 includes a guide rail, and the second axial movement module 306 includes a telescopic arm, wherein the second rotating module 304 moves along the X-axis direction of the workbench 101 through the guide rail, the connecting arm is connected with the telescopic arm, and the connecting arm moves along the Z-axis direction of the workbench 101 through the telescopic arm.

[0032] The connection of the connecting arm through the telescopic arm can realize a wider working range, facilitate the handling of objects of different heights and positions, and by combining multiple movement modules, the repeated movement steps of the mechanical arm 301 in the operation process can be reduced, and the overall working efficiency can be improved.

[0033] Further, the end cover 203 and the bottom cover 204 are both provided with a sealing ring 214, the end cover 203 is fixedly arranged on the driving seat 207, the driving seat 207 is further provided with a mounting seat 208 for connecting the stirring shaft 216 and the motor 206, the mounting seat 208 is detachably mounted on the driving seat 207, and the driving seat 207 is built-in with a driving wheel connected with the guide rod 213.

[0034] The driving base 207 is lifted or lowered by the frictional movement of the driving wheels on the guide rod 213. The motor 206 is connected to the stirring shaft 216, which is connected to the mounting base 208, which can be replaced with different stirring structures as needed.

[0035] Further, the first stirring blade 209 and the second stirring blade 210 are rectangular, the third stirring blade 211 is long circular, and the fluid breaking blade 215 is distributed along the axis direction of the stirring shaft 216. The chuck 302 is arc-shaped and is provided with a vacuum chuck or a magnetic chuck. The first stirring blade 209, the second stirring blade 210, and the third stirring blade 211 are made of stainless steel and are all arranged on the stirring shaft 216, wherein the fluid breaking blade 215 is integrally formed with the stirring shaft 216.

[0036] The arc-shaped chuck 302 can better fit the surface of the clamped object, especially for circular or curved objects, increasing the contact area and improving the stability and reliability of the gripping. Different types of chucks (vacuum chucks or magnetic chucks) can be selected.

[0037] Stainless steel is used as the material of the stirring blades, which has excellent corrosion resistance and wear resistance. The fluid breaking blade 215 is integrally formed with the stirring shaft 216, reducing stress concentration at the connection site, enhancing the strength and stability of the overall structure, avoiding possible shedding or damage under high load or high speed, and the combination of the first, second, and third stirring blades 211 can achieve multi-stage stirring effect. Through reasonable design of the blade shape and layout, the fluid stirring and breaking efficiency can be effectively improved, ensuring uniform mixing of the material during stirring and reducing dead angles and stagnant areas.

[0038] It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims.

Claims

1. An automatic high-efficiency emulsification device for lubricating oil, comprising a frame and a workbench arranged on the frame, characterized in that, The workbench is symmetrically provided with conveying belts, and emulsification systems are arranged between the conveying belts. The two sides of the workbench close to the emulsification systems are further provided with carrying systems. The emulsification system comprises a guide mechanism, a lifting driving mechanism and a stirring module for lubricating oil emulsification. The carrying system comprises a mechanical arm, a chuck arranged on the mechanical arm, a first rotating module connected with the mechanical arm, a second rotating module, a first axial movement module and a second axial movement module. The stirring module comprises an end cover, a bottom cover and a stirring shaft arranged on the end cover. The stirring shaft is provided with first stirring blades, second stirring blades, third stirring blades and fluid breaking blades. The end cover is connected with the guide mechanism and the lifting driving mechanism respectively. The bottom cover is further provided with a positioning seat. The guide mechanism comprises a plurality of guide rods and a fixed plate. The lifting driving mechanism comprises a driving seat connected with the end cover. The guide rods are arranged in the driving seat. The end cover moves along the axis direction of the guide rods through the driving seat.

2. The automatic high-efficiency emulsification apparatus for lubricating oil according to claim 1, characterized by: The mechanical arm is further provided with a connecting arm. The mechanical arm rotates along the horizontal plane of the workbench through the first rotating module. The connecting arm is connected with the second rotating module. The second rotating module is arranged at the bottom of the workbench. The second rotating module is connected with the first axial movement module and the second axial movement module respectively. The connecting arm rotates along the horizontal plane of the workbench through the second rotating module.

3. An automatic high-efficiency emulsification apparatus for lubricating oil according to claim 2, characterized in that: The first axial movement module comprises a guide rail. The second axial movement module comprises a telescopic arm. The second rotating module moves along the X-axis direction of the workbench through the guide rail. The connecting arm is connected with the telescopic arm. The connecting arm moves along the Z-axis direction of the workbench through the telescopic arm.

4. The automatic high-efficiency emulsification apparatus for lubricating oil according to claim 1, characterized by: The end cover and the bottom cover are both provided with sealing rings. The end cover is fixedly arranged on the driving seat. The driving seat is further provided with a mounting seat for connecting the stirring shaft and a motor. The mounting seat is detachably mounted on the driving seat. The driving seat is built-in with a driving wheel connected with the guide rod.

5. The automatic high-efficiency emulsification apparatus for lubricating oil according to claim 1, characterized by: The first stirring blades and the second stirring blades are rectangular. The third stirring blades are long circular. The fluid breaking blades are distributed along the axis direction of the stirring shaft.

6. The automatic high-efficiency emulsification apparatus for lubricating oil according to claim 1, characterized by: The shape of the chuck is arc-shaped. The chuck is provided with a vacuum chuck or a magnetic chuck.

7. The automatic high-efficiency emulsification apparatus for lubricating oil according to claim 1 or 5, characterized by: The materials of the first stirring blades, the second stirring blades and the third stirring blades are stainless steel. The first stirring blades, the second stirring blades and the third stirring blades are arranged on the stirring shaft. The fluid breaking blades are integrally formed with the stirring shaft.

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