Material guiding device for rust remover production

By using spiral guide vanes and ultrasonic transducers in the feeding device, the problems of corrosion resistance and mixing uniformity of the feeding device were solved, realizing the production of rust remover with high efficiency and low energy consumption.

CN223901795UActive Publication Date: 2026-02-13HEFEI PUQING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520430554.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-13
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The existing material feeding devices in rust remover production have shortcomings in terms of corrosion resistance and material mixing uniformity, which limits product quality and production efficiency.

Method used

By employing spirally extended guide vanes with guide holes, combined with a drive motor and ultrasonic transducers, turbulent mixing of materials and improved corrosion resistance are achieved. Support components and vibrating components prevent sedimentation and residue.

Benefits of technology

It improves the uniformity of material mixing, reduces energy consumption, enhances the corrosion resistance of the feeding device, prevents local high-pressure corrosion and wear, and ensures product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material guiding device for rust remover production, and particularly relates to the field of rust remover processing, which comprises a material guiding pipe, one end of the material guiding pipe is connected with a feeding pipe which is bent upwards, the other end of the material guiding pipe is connected with a horizontal discharging pipe, and a flow deflector which extends spirally is arranged in the material guiding pipe. The edge of the flow deflector is attached to the inner wall of the material guide pipe, and a plurality of flow guide holes distributed at equal intervals are formed in the flow deflector in a penetrating mode; a cylindrical shaft rod is inserted in the middle of the flow guide piece, and the two ends of the shaft rod are sleeved with bearings installed on the inner wall of the material guide pipe. The spirally extending flow deflectors are adopted to guide and convey materials, and meanwhile, the through flow guide holes are formed in the flow deflectors, so that the materials generate turbulent flow in the material guide pipe to enhance the mixing effect, avoid layering, reduce the resistance during rotation of the flow deflectors and reduce the energy consumption, and the flow guide holes are utilized to release the pressure of air extrusion between the adjacent flow deflectors, so that the mixing effect is improved. Corrosion or abrasion caused by local high pressure is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of rust cleaning agent processing, more specifically, the utility model relates to a material guiding device for rust cleaning agent production. BACKGROUND

[0002] Rust cleaning agent is a chemical substance used to remove rust from metal surfaces. It works by chemically reacting with the rust to detach it from the metal surface, thereby restoring the metal's original shine and properties.

[0003] In the field of rust cleaning agent production, the reliability of the material guiding device directly determines the product quality and production efficiency. However, since rust cleaning agents often contain corrosive components such as acidic substances, the material guiding device needs to be corrosion-resistant while ensuring uniform mixing of materials to avoid sedimentation or residue. SUMMARY

[0004] To solve the above technical problems, the utility model provides a material guiding device for rust cleaning agent production, which includes a material guiding pipe, one end of which is connected to an upwardly bent feeding pipe, and the other end is connected to a horizontal discharging pipe. The characteristic is that a helically extending flow guide vane is installed inside the material guiding pipe, the edge of the flow guide vane is attached to the inner wall of the material guiding pipe, and a plurality of equidistantly distributed flow guide holes are penetrated through the flow guide vane.

[0005] A cylindrical shaft is inserted into the middle of the flow guide vane, bearings are installed on the outer part of both ends of the shaft, a driving motor is installed on the outer wall of the material guiding pipe near the feeding pipe, and a lifting support is provided below both ends of the material guiding pipe. A vibration device is connected between the supports, and the vibration device is attached to one part of the material guiding pipe.

[0006] In a preferred embodiment, the number of supports is two, and each support includes a sleeve ring fixed to the outer wall of the material guiding pipe. At least two spring telescopic rods are installed at the bottom of the sleeve ring, and the bottom end of the spring telescopic rod is fixed with a device bottom plate.

[0007] In a preferred embodiment, the vibration device includes a device hanging plate connected between the two sleeve rings, and a gap is left between the surface of the device hanging plate and the bottom of the material guiding pipe. A plurality of ultrasonic transducers are arranged in the gap, and the top end of the ultrasonic transducer is fixed to the surface of the device hanging plate, and the bottom of the material guiding pipe is attached to the top end of the ultrasonic transducer.

[0008] In a preferred embodiment, a first telescopic pipe is installed at the top end of the feeding pipe, a first connecting pipe is installed at the top end of the first telescopic pipe, a second telescopic pipe is installed at the end of the discharging pipe away from the end of the material guiding pipe, and a second connecting pipe is installed at the end of the second telescopic pipe away from the discharging pipe.

[0009] In a preferred embodiment, at least one connecting rod is fixed on the outer wall of the bearing, and the other end of the connecting rod is fixed on the inner wall of the material guide pipe.

[0010] In a preferred embodiment, the driving motor output shaft extends through the material guide pipe to the inside of the material guide pipe, a first helical gear is installed at the end of the driving motor output shaft located in the inside of the material guide pipe, and a second helical gear meshing with the first helical gear is sleeved on the outer side of the shaft rod.

[0011] The technical effects and advantages of the present application are as follows:

[0012] 1. The helically extending guide vane is used for material guiding and conveying, and the through guide holes are arranged on the guide vane to generate turbulent flow in the material guide pipe to enhance the mixing effect, avoid stratification, reduce the resistance when the guide vane rotates, reduce energy consumption, release the pressure of air extrusion between adjacent guide vanes through the guide holes, and prevent local high pressure from causing corrosion or wear;

[0013] 2. The hole structure on the guide vane can destroy the continuous liquid film formation, reduce the risk of point corrosion on the surface of the guide vane, improve the corrosion resistance of the guide vane in the rust remover guiding process, the rust remover can pass through the guide holes on the guide vane, avoid local acid concentration accumulation on the surface of the guide vane, and further improve the corrosion resistance. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a schematic diagram of the overall structure of the present application;

[0015] Fig. 2 It is a schematic diagram of the internal structure of the material guide pipe of the present application.

[0016] The reference signs are as follows: 1 material guide pipe, 2 feeding pipe, 3 discharging pipe, 4 guide vane, 5 guide hole, 6 shaft rod, 7 bearing, 8 driving motor, 9 sleeve ring, 10 spring telescopic rod, 11 equipment bottom plate, 12 equipment hanging plate, 13 ultrasonic vibrator, 14 first telescopic pipe, 15 first connecting pipe, 16 second telescopic pipe, 17 second connecting pipe, 18 connecting rod, 19 first helical gear, 20 second helical gear. DETAILED DESCRIPTION

[0017] The present application will be further described in detail below in combination with the drawings and specific embodiments. The embodiments of the present application are given for the purpose of illustration and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical application of the present application, and to enable those of ordinary skill in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.

[0018] As Figs. 1-2 The utility model provides a kind of material guiding device for rust remover production, including material guiding pipe 1, the material guiding pipe 1 one end is connected with the feeding pipe 2 that is bent upwards, and the other end is connected with horizontal discharge pipe 3, helically extended flow guide vane 4 is installed in material guiding pipe 1 inside, the edge of flow guide vane 4 is attached on the inner wall of material guiding pipe 1, and several equidistant distribution flow guide holes 5 are penetrated in the flow guide vane 4;

[0019] The middle part of the flow guide vane 4 is inserted with a cylindrical shaft 6, the outer part of both ends of the shaft 6 is sleeved with a bearing 7 installed on the inner wall of the material guiding pipe 1, a driving motor 8 is installed on the outer wall of the material guiding pipe 1 near the feeding pipe 2, a lifting support is provided below both ends of the material guiding pipe 1, and a vibrating element is connected between the supports, the vibrating element is attached to a part of the material guiding pipe 1.

[0020] Based on the above, during operation, the mixed material enters the material guiding pipe 1 from the feeding pipe 2, the driving motor 8 drives the flow guide vane 4 to rotate inside the material guiding pipe 1, and the rust remover material is conveyed by the helically extending structure and the pressure of the material conveying process. In this process, the flow guide holes 5 in the flow guide vane 4 can generate turbulent flow in the material guiding pipe 1 during the conveying of the rust remover material to enhance the mixing effect, avoid stratification, reduce the resistance when the flow guide vane 4 rotates, reduce energy consumption, and release the pressure of air extrusion between adjacent flow guide vanes 4 by the flow guide holes 5 to prevent local high pressure from causing corrosion or wear.

[0021] Further, the rust remover contains corrosive components, and the edge of the flow guide hole 5 of the helically extending flow guide vane 4 can form a local high shear zone during rotation inside the material guiding pipe 1, effectively breaking FeCl3 and other metal salt crystal nuclei, reducing rust accumulation on the surface of the flow guide vane 4 due to the corrosiveness of the rust remover, and the hole structure can destroy the continuous liquid film to reduce the risk of pitting corrosion on the surface of the flow guide vane 4, improving the corrosion resistance of the flow guide vane 4 during the rust remover guiding process.

[0022] During the guiding and conveying of the rust remover, the rust remover passes through the flow guide holes 5 in the flow guide vane 4, avoiding the accumulation of local acid concentration on the surface of the flow guide vane 4, and further improving the corrosion resistance.

[0023] The number of supports is two, and each support includes a sleeve ring 9 fixed to the outer wall of the material guiding pipe 1, at least two spring telescopic rods 10 are installed at the bottom of the sleeve ring 9, and a device bottom plate 11 is fixed to the bottom end of the spring telescopic rod 10.

[0024] The support is used to support the entire material guiding pipe 1, and the bottom is connected by spring telescopic rods 10, so that the material guiding pipe 1 can be lifted during operation, thereby producing a shaking effect inside to reduce internal sedimentation.

[0025] The vibration member comprises a device hanging plate 12 connected between the two collars 9, a gap is left between the surface of the device hanging plate 12 and the bottom of the material guide pipe 1, and a plurality of ultrasonic transducers 13 are arranged in the gap, the top end of the ultrasonic transducer 13 fixed on the surface of the device hanging plate 12 is attached to the bottom of the material guide pipe 1;

[0026] Based on the above, the ultrasonic transducer 13 is installed at the bottom of the material guide pipe 1, when the rust removal agent is conveyed from the inside of the material guide pipe 1, the ultrasonic transducer 13 can emit ultrasonic waves to perform ultrasonic vibration on the easy deposition area at the bottom of the material guide pipe 1, and under the action of the flow guide vane 4, the deposition and residue of the rust and acidic substances at the bottom of the material guide pipe 1 can be avoided, and the mixing effect of the material can be improved.

[0027] A first telescopic pipe 14 is installed at the top end of the feeding pipe 2, a first connecting pipe 15 is installed at the top end of the first telescopic pipe 14, a second telescopic pipe 16 is installed at the end of the discharging pipe 3 away from the end of the material guide pipe 1, and a second connecting pipe 17 is installed at the end of the second telescopic pipe 16 away from the discharging pipe 3;

[0028] Through the cooperation of the plurality of telescopic pipes and connecting pipes, the external pipeline can be conveniently connected with the material guide pipe 1, meanwhile, the bottom of the material guide pipe 1 is supported by the spring telescopic rod 10, so that the material guide pipe 1 has a certain lifting range, and the telescopic pipe has a self-adaptive adjustment function during the connection process according to the lifting of the material guide pipe 1.

[0029] At least one connecting rod 18 is fixed on the outer wall of the bearing 7, the other end of the connecting rod 18 is fixed on the inner wall of the material guide pipe 1, the output shaft of the driving motor 8 extends to the inside of the material guide pipe 1 through the material guide pipe 1, a first helical gear 19 is installed at the end of the output shaft of the driving motor 8 located in the inside of the material guide pipe 1, and a second helical gear 20 meshing with the first helical gear 19 is arranged on the outer wall of the shaft rod 6.

[0030] Based on the above, the shaft rod 6 is fixedly installed at both ends through the bearings 7, in the working process, the first helical gear 19 of the output shaft of the driving motor 8 is meshed with the second helical gear 20 on the shaft rod 6, so that the shaft rod 6 is driven to rotate between the two bearings 7, the flow guide vane 4 rotates in the material guide pipe 1, and the rust removal agent material is guided and conveyed.

[0031] Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art and related fields without creative labor should belong to the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if no special description and limitation, are implemented according to the conventional means in the art.

Claims

1. A material guiding device for producing a rust remover, comprising a material guiding pipe, one end of which is connected with an upwardly bent feeding pipe and the other end of which is connected with a horizontal discharging pipe, characterized in that, The guide vane is spirally extended and is attached to the inner wall of the guide pipe at the edge of the guide vane, and a plurality of equidistantly distributed guide holes are formed in the guide vane; The middle part of the guide vane is inserted with a cylindrical shaft, the outer part of both ends of the shaft is sleeved with a bearing installed on the inner wall of the guide pipe, a driving motor is installed on the outer wall of the guide pipe close to the inlet pipe, a lifting support is arranged below both ends of the guide pipe, and a vibrating member is connected between the supports and attached to a part of the guide pipe.

2. The material guiding device for producing a rust removal agent according to claim 1, characterized in that: The number of the supports is two, and each of the supports includes a sleeve ring fixedly sleeved on the outer wall of the guide pipe, at least two spring telescopic rods are installed on the bottom of the sleeve ring, and the bottom end of the spring telescopic rod is fixedly provided with an equipment bottom plate.

3. The material guiding device for producing a rust removal agent according to claim 2, characterized in that: The vibrating member includes an equipment hanging plate connected between the two sleeve rings, a gap is left between the surface of the equipment hanging plate and the bottom of the guide pipe, a plurality of ultrasonic transducers are arranged in the gap, the top end of the ultrasonic transducer is fixedly provided on the surface of the equipment hanging plate, and the top end of the ultrasonic transducer is attached to the bottom of the guide pipe.

4. The material guiding device for producing a rust removal agent according to claim 1, characterized in that: The top end of the inlet pipe is provided with a first telescopic pipe, the top end of the first telescopic pipe is provided with a first connecting pipe, the end of the outlet pipe away from the end of the guide pipe is provided with a second telescopic pipe, and the end of the second telescopic pipe away from the outlet pipe is provided with a second connecting pipe.

5. The material guiding device for producing a rust cleaning agent according to claim 1, characterized in that: At least one connecting rod is fixedly provided on the outer wall of the bearing, and the other end of the connecting rod is fixedly provided on the inner wall of the guide pipe.

6. The material guiding device for producing a rust cleaning agent according to claim 1, characterized in that: The output shaft of the driving motor extends through the guide pipe to the inside of the guide pipe, a first helical gear is installed on the end of the driving motor output shaft in the guide pipe, and a second helical gear meshing with the first helical gear is sleeved on the outer part of the shaft.