Glass-lined reaction tank easy to clean

Abstract

The utility model relates to the field of reaction tanks, in particular to a glass-lined reaction tank easy to clean, which comprises a glass-lined reaction tank main body, a cleaning frame, a high-pressure pump, a spraying frame, nozzles and spraying holes, the center of the upper end of the glass-lined reaction tank body is fixedly connected with a cleaning frame used for automatically cleaning the internal structure, a high-pressure pump used for providing power penetrates through the front end of the cleaning frame, a spraying frame used for high-pressure cleaning of the inner wall is installed at the lower end of the cleaning frame, and multiple sets of sprayers connected with the high-pressure pump are sequentially installed on the lower surface of the spraying frame from left to right. According to the glass-lined reaction tank easy to clean, the whole inner wall can be effectively covered by installing the high-pressure pump, the spraying frame, the multi-angle nozzles and other devices, the cleaning speed and efficiency can be greatly improved, the downtime is shortened, the production efficiency is improved, and the production cost is reduced. The buckling plate and the overhaul cavity in the design enable maintenance personnel to contact with internal components more conveniently.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of reaction tank, especially easy to clean glass lining reaction tank. BACKGROUND

[0002] Glass lining reaction tank equipment is to contain high silica glass, lining in the inner surface of steel container, firmly adhering to the metal surface by high temperature burning, commonly used in petrochemical industry, rubber, pesticide, dye, pharmaceutical industry, to complete the sulfonation, nitration, hydrogenation, alkylation, polymerization, condensation and other process, as well as many other process of organic dyes and intermediates reaction equipment.

[0003] The traditional reaction tank internal structure is complex, residues are easy to adhere to the inner wall and corner, difficult to completely remove, manual or simple tool cleaning often takes long time and the effect is poor, and when the reaction tank needs to be checked or repaired, the traditional design may need to spend a lot of time and labor to disassemble the equipment.

[0004] Therefore, in view of the above traditional reaction tank internal structure is complex, residues are easy to adhere to the inner wall and corner, difficult to completely remove, and when the reaction tank needs to be checked or repaired, the traditional design may need to spend a lot of time, a kind of device can be designed by installing high pressure pump, spraying frame and multi-angle nozzle, which can effectively cover the whole inner wall, can greatly improve the cleaning speed and efficiency, reduce downtime, the design contains the buckle plate and the maintenance cavity, so that the maintenance personnel can more conveniently contact the internal components. INNOVATION CONTENT

[0005] In order to overcome the traditional reaction tank internal structure is complex, residues are easy to adhere to the inner wall and corner, difficult to completely remove, and when the reaction tank needs to be checked or repaired, the traditional design may need to spend a lot of time.

[0006] The technical scheme of the utility model is: easy to clean glass lining reaction tank, including glass lining reaction tank main part, cleaning frame, high pressure pump, spraying frame, nozzle and spraying hole, the cleaning frame is fixedly connected to the upper end center of the glass lining reaction tank main part for self cleaning internal structure, the high pressure pump is provided for power through the front end of the cleaning frame, the spraying frame is installed at the lower end of the cleaning frame for high pressure cleaning inner wall, a plurality of nozzles connected with the high pressure pump are installed on the lower surface of the spraying frame from left to right, a plurality of spraying holes for multi-angle cleaning are linearly arranged on the lower surface of the nozzle.

[0007] Preferably, the upper end of the glass-lined reactor body is fixedly connected with a cleaning frame, which is the core part of the entire cleaning system, and a high-pressure pump is arranged at the front end of the cleaning frame, which serves as the source of power for cleaning, when cleaning is needed, the high-pressure pump pressurizes water and delivers it to the spray frame installed at the lower end of the cleaning frame through the pipeline, a plurality of groups of nozzles connected with the high-pressure pump are sequentially arranged on the lower surface of the spray frame from left to right, and the nozzles are directly responsible for spraying high-pressure water flow onto the inner wall of the reactor for cleaning, the high-pressure water flow can be sprayed out at different angles through the spray holes, covering a wider area, so as to ensure effective cleaning of every corner of the reactor.

[0008] Preferably, a water tank is fixedly connected to the upper end of the cleaning frame, and a water inlet is arranged on the upper surface of the water tank near the corner.

[0009] Preferably, a buckle plate is arranged on the side surface of the glass-lined reactor body, and a pull plate is arranged on the outer side of the buckle plate near the edge line.

[0010] Preferably, an inspection cavity is arranged on the side surface of the glass-lined reactor body inside the buckle plate, and a stop plate is arranged around the inspection cavity near the edge line.

[0011] Preferably, a hinge is arranged between the buckle plate and the glass-lined reactor body, and a plurality of support frames are arranged around one end of the outer side of the glass-lined reactor body near the pull plate.

[0012] Preferably, anti-skid pads are arranged on the outer sides of the support frames, and a driving module is arranged through the center of the top end of the glass-lined reactor body.

[0013] Preferably, a gas dispersion hole is arranged on one side of the top end of the glass-lined reactor body, and a feeding inlet is arranged at the rear end of the glass-lined reactor body.

[0014] Compared with the traditional glass-lined reactor which is easy to clean, the novel glass-lined reactor has the following advantages: the cleaning frame is arranged at the upper end of the reactor body, and the high-pressure pump is arranged at the front end of the cleaning frame, so that the entire system can automatically clean the internal structure, and the powerful driving force provided by the high-pressure pump ensures that the water flow can be delivered to the spray frame in a high-pressure state, the plurality of nozzles arranged on the lower surface of the spray frame are connected with the high-pressure pump, and the plurality of linearly arranged spray holes arranged on the lower surface of the nozzles enable the water flow to be sprayed out at different angles, which not only ensures effective cleaning of each part of the inner wall of the reactor, but also ensures that even the corners that are difficult to reach can be fully washed. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The overall structure of the novel glass-lined reactor is shown in the figure.

[0016] Figure 2 Another structure schematic view of the easy-to-clean glass-lined reaction kettle is shown.

[0017] Figure 3 Another structure schematic view of the easy-to-clean glass-lined reaction kettle is shown.

[0018] Figure 4 Another structure schematic view of the easy-to-clean glass-lined reaction kettle is shown.

[0019] The drawings are explained: 1, glass-lined reaction kettle main body; 2, support frame; 3, non-slip pad; 4, air vent; 5, pull plate; 6, drive module; 7, inlet; 8, inspection cavity; 9, stop plate; 10, hinge; 11, buckling plate; 12, cleaning frame; 13, high-pressure pump; 14, spraying frame; 15, water tank; 16, water inlet; 17, spray head; 18, spray hole. DETAILED DESCRIPTION

[0020] The utility model is further explained in connection with the drawings and examples.

[0021] Please refer to Figure 1 - Figure 4 The utility model provides a kind of embodiment: easy-to-clean glass-lined reaction kettle, including glass-lined reaction kettle main body 1, cleaning frame 12, high-pressure pump 13, spraying frame 14, spray head 17 and spray hole 18;Glass-lined reaction kettle main body 1 upper end center is fixedly connected with the cleaning frame 12 for independent cleaning internal structure, cleaning frame 12 front end is provided with high-pressure pump 13 for power, cleaning frame 12 lower end is equipped with the spraying frame 14 for high-pressure cleaning inner wall, spraying frame 14 lower surface is sequentially equipped with multiple groups of spray head 17 connected with high-pressure pump 13 from left to right, the center line of spray head 17 lower surface is linearly provided with multiple groups of spray hole 18 for being able to be washed at multiple angles.

[0022] Please refer to Figure 1 - Figure 2In this embodiment, the upper end of the cleaning frame 12 is fixedly connected with a water tank 15, and a water inlet 16 is installed on the upper surface of the water tank 15 near the corner. The water tank 15 provides a stable water source for the cleaning process, ensuring that the high-pressure pump 13 can continuously obtain sufficient water for internal cleaning, improving the cleaning efficiency and continuity. In addition, the water inlet 16 located on the upper surface of the water tank 15 near the corner is designed to facilitate the operator to add water, making it more convenient and fast to supplement the water source. The side surface of the glass-lined reactor body 1 is installed with a buckling plate 11, and the outer side of the buckling plate 11 is installed with a pull plate 5 near the edge line. The buckling plate 11 can be quickly opened and closed, facilitating the inspection and maintenance of the internal reaction tank. The pull plate 5 is designed to allow the operator to easily exert force to open or close the buckling plate 11, improving the convenience and efficiency of operation. In addition, such a structural design also helps to enhance the safety and sealing of the equipment, ensuring that it will not be accidentally opened during operation, protecting the safety of the operator and the normal operation of the equipment.

[0023] Please refer to Figure 2 - Figure 3 In this embodiment, the side surface of the glass-lined reactor body 1 is provided with an inspection cavity 8 inside the buckling plate 11, and a stop plate 9 is installed around the edge line inside the inspection cavity 8. This layout allows maintenance personnel to easily access the key components of the reaction tank for inspection and repair without the need to move large components or perform complex disassembly processes. The stop plate 9 helps to protect the internal equipment from external pollution or damage, while also providing support and protection for repair tools and operations. A hinge 10 is installed between the buckling plate 11 and the glass-lined reactor body 1, and a plurality of support frames 2 are installed around the outer side of the glass-lined reactor body 1 near one end of the pull plate 5. The hinge 10 connection allows the buckling plate 11 to be easily opened and closed, facilitating inspection and maintenance work while ensuring the convenience and flexibility of operation. The support frame 2 enhances the stability and safety of the structure, providing additional support for the entire device to prevent deformation or damage caused by external forces, effectively dispersing the stress during operation of the pull plate 5, and prolonging the service life of the equipment.

[0024] Please refer to Figure 3 - Figure 4In this embodiment, the support frame 2 is covered with anti-skid pads 3 on both sides, and the glass-lined reactor body 1 is provided with a driving module 6 at the center of the top end. The anti-skid pads 3 increase the friction between the support frame 2 and the ground or other contact surface, improving the stability and safety of the equipment and preventing accidents caused by sliding. This design is particularly suitable for work environments that require high stability, ensuring the stability of the equipment during operation. The driving module 6 at the center of the top end of the body helps optimize space utilization, making power transmission more direct and efficient, while also helping to maintain the balance and compactness of the overall structure of the reactor. The glass-lined reactor body 1 is provided with a gas dispersion hole 4 on one side of the top end of the driving module 6, and a feed inlet 7 is installed at the rear end of the glass-lined reactor body 1. The gas dispersion hole 4 can effectively discharge the gas generated during the reaction, ensuring stable internal pressure and avoiding potential safety hazards caused by gas accumulation. It also helps to maintain the stability of the reaction environment. The arrangement of the feed inlet 7 facilitates the addition of materials, simplifying the operation process and allowing materials to enter the reactor conveniently and efficiently, improving work efficiency.

[0025] When cleaning the glass-lined reactor, the operator will start the high-pressure pump 13 installed at the front end of the cleaning frame 12. This high-pressure pump 13 is the core power source of the entire cleaning system, responsible for pressurizing water and delivering it to the spray frame 14 through the pipeline. The pressurized water flow is directed to the spray frame 14 installed at the lower end of the cleaning frame 12. The design of the spray frame 14 ensures that the high-pressure water flow can uniformly cover the inner wall of the reactor. Multiple groups of spray heads 17 are arranged along the lower surface of the spray frame 14 from left to right. Each spray head 17 is connected to the high-pressure pump 13 and has multiple spray holes 18 linearly arranged on the lower surface. These spray holes 18 allow water to be sprayed out at different angles from the spray head 17, ensuring that the inner wall of the reactor is washed from multiple directions. In this way, both the side wall and the bottom of the reactor can be impacted by the high-pressure water flow, effectively removing residues and deposits attached to them. During the entire cleaning process, the high-pressure pump 13 continuously provides power, causing water to continuously spray out through the spray heads 17 and spray holes 18 until the desired cleaning effect is achieved.

[0026] Through the above steps, in terms of cleaning efficiency, the design of high-pressure pump 13, spray shelf 14 and multi-angle spray head 17 achieves efficient and comprehensive cleaning of the inside of the reaction tank, reduces the attachment of residues and reduces the need for manual cleaning. Secondly, the configuration of water tank 15 and water inlet 16 provides a convenient water supply method, ensuring the continuity and convenience of the cleaning work. Thirdly, the design of the buckle plate 11 and the hinge 10 and the existence of the maintenance cavity 8 greatly improve the convenience of equipment maintenance, making it easier to check and repair the work. The outer side of the support frame 2 is covered with a non-slip mat 3, which increases the stability and safety of the equipment, preventing accidental sliding. The design of the drive module 6 at the top center optimizes space utilization and power transmission efficiency while maintaining structural balance. The air vent 4 ensures the effective discharge of gas during the reaction process, maintaining the stability of the internal pressure and the safety of the operation. Finally, the rear-end material inlet 7 simplifies the material adding process and improves the work efficiency, which has solved the problem of the traditional reaction tank internal structure being complex, residues easily adhering to the inner wall and corners, and being difficult to completely remove. Moreover, when the reaction tank needs to be checked or repaired, the traditional design may require a lot of time.

Claims

1. An easy-to-clean glass-lined reaction vessel, comprising a glass-lined reaction vessel body (1); characterized in that: It also includes a cleaning frame (12), a high-pressure pump (13), a spray rack (14), a nozzle (17) and a spray hole (18); the upper center of the glass-lined reaction tank body (1) is fixedly connected to a cleaning frame (12) for self-cleaning of the internal structure. A high-pressure pump (13) for providing power is installed through the front end of the cleaning frame (12). A spray rack (14) for high-pressure cleaning of the inner wall is installed at the lower end of the cleaning frame (12). Multiple sets of nozzles (17) connected to the high-pressure pump (13) are installed on the lower surface of the spray rack (14) from left to right. Multiple sets of spray holes (18) for cleaning from multiple angles are linearly opened at the center of the lower surface of the nozzle (17).

2. The easy-to-clean glass-lined reaction vessel according to claim 1, characterized in that: A water tank (15) is fixedly connected to the center of the upper end of the cleaning frame (12), and a water inlet (16) is installed on the upper surface of the water tank (15) near the corner.

3. The easy-to-clean glass-lined reaction vessel according to claim 1, characterized in that: A fastening plate (11) is installed on the side surface of the glass-lined reaction vessel body (1), and a pull plate (5) is installed on the outer side of the fastening plate (11) near the edge.

4. The easy-to-clean glass-lined reaction vessel according to claim 1, characterized in that: The side surface of the glass-lined reaction vessel body (1) is provided with an inspection cavity (8) located inside the fastening plate (11), and a backing plate (9) is installed around the inside of the inspection cavity (8) near the edge.

5. The easy-to-clean glass-lined reaction vessel according to claim 3, characterized in that: A hinge (10) is installed between the snap-fit ​​plate (11) and the glass-lined reactor body (1). Multiple sets of support frames (2) are installed around the outer side of the glass-lined reactor body (1) near the pull plate (5).

6. The easy-to-clean glass-lined reaction vessel according to claim 5, characterized in that: The support frame (2) is covered with anti-slip pads (3) on the outside, and the drive module (6) is installed through the center of the top of the glass-lined reaction vessel body (1).

7. The easy-to-clean glass-lined reaction vessel according to claim 1, characterized in that: The top of the glass-lined reactor body (1) is provided with a vent hole (4) on one side of the drive module (6), and the rear end of the glass-lined reactor body (1) is provided with a feed inlet (7).

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