High-speed dispersion shaft electric heating reaction kettle

By designing a high-speed dispersion shaft electric heating reactor, the electric heating rod is rotated using a clamping assembly and a motor drive, which solves the problem of uneven temperature in traditional electric heating reactors, achieving uniform heating inside the reactor and improving reaction efficiency and product quality.

CN223901849UActive Publication Date: 2026-02-13TIANJIN CHAOREN TECH CO LTD
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Patent Information

Application Number
CN202520315258.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-13
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Traditional electrically heated reactors suffer from uneven temperature distribution due to the uneven position and distribution of heating rods, which affects reaction efficiency and product quality.

Method used

A high-speed dispersion shaft electric heating reactor is adopted. The electric heating rod is fixed by a clamping assembly, and the electric heating rod is rotated around the center line of the reactor body by a motor driven by the receiving ring and the clamping assembly, so as to achieve uniform heating of the heat transfer oil in the reactor.

Benefits of technology

To achieve uniform temperature distribution within the reactor, avoid deviations in product generation and time, and improve material reaction efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of electric heating reaction kettles, and provides a high-speed dispersion shaft electric heating reaction kettle which comprises a support frame, a top plate is fixedly connected to the upper end of the support frame, an electric heating reaction kettle main body is fixedly connected to the top plate, and a stirring device is arranged in the support frame in a matched manner. Two supporting rings are fixedly connected to the inner wall of the supporting frame, a bearing ring is rotationally connected between the two supporting rings, a thrust assembly is arranged on the lower end face of the bearing ring in a matched mode, a containing groove is formed in the middle of the upper end of the bearing ring, and a rotating ring is rotationally connected to the inner wall of the containing groove; an electric push rod is rotationally connected between the side wall of the rotating ring and the bearing ring; and a plurality of first sliding grooves are formed in the bearing ring, clamping assemblies are arranged between the inner walls of the first sliding grooves and the rotating ring in a matched mode, and an electric heating rod is clamped on each clamping assembly. According to the electric heating reaction kettle, materials in the electric heating reaction kettle main body can be uniformly heated, and the electric heating rod is convenient to mount and replace.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electric heating reaction kettle technical field especially relates to a high -speed dispersion axle electric heating reaction kettle. BACKGROUND

[0002] Electric heating reaction kettle as a common chemical equipment, its core working principle lies in utilizing electric heating rod to heat the heat -conducting oil or other heat exchange medium in the jacket, makes medium temperature reach preset value, subsequently, heat is transferred to the material in the kettle through the inner wall of the reaction kettle, makes material temperature gradually promote to the process required range.

[0003] However, the traditional electric heating reaction kettle due to the position and uneven distribution of heating rod, lead to the uneven distribution of temperature in the reaction kettle, the reaction rate of different regions will be different, which may lead to the generation amount and time of product deviation, influence reaction efficiency and product quality.

[0004] Therefore, in view of the above status, it is urgent to develop a high -speed dispersion axle electric heating reaction kettle to overcome the deficiency in current actual application. UTILITY MODEL CONTENTS

[0005] The utility model embodiment is aimed at providing a high -speed dispersion axle electric heating reaction kettle, and aims at solving the problems in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A high -speed dispersion axle electric heating reaction kettle, including support frame, support frame upper end fixedly connected with top plate, top plate is fixedly connected with electric heating reaction kettle main part, and electric heating reaction kettle main part penetrates top plate and is located in support frame, the stirring device is matched and is arranged in support frame, the support ring is fixedly connected on the inner wall of support frame, the bearing ring is rotatably connected between two support rings, the thrust assembly is matched and is arranged on the lower end surface of bearing ring, the accommodation groove is set up in the upper end middle part of bearing ring, the swivel joint is rotatably connected in the inner wall of accommodation groove, the electric push rod is rotatably connected between the lateral wall of swivel joint and bearing ring, and the electric push rod is used for driving swivel joint to rotate along the inner wall of accommodation groove;First sliding slot is set up on the bearing ring, and the first sliding slot is evenly distributed in the circumferential direction, the clamping assembly is matched and arranged between the inner wall of first sliding slot and swivel joint, and the electric heating rod is clamped on each clamping assembly.

[0008] Further technical scheme, the side door is hinged to the lateral wall of support frame.

[0009] Further technical solutions, the thrust assembly includes motor, first gear and third gear;The lower end of the receiving ring is fixedly connected with the third gear, the inner bottom of the support frame is fixedly installed with the motor, the driving end of the motor is fixedly connected with the first gear, and the first gear is engaged with the third gear.

[0010] Further technical solutions, the motor selects the motor that can rotate in positive and negative directions.

[0011] Further technical solutions, the clamping assembly includes a sliding plate, a clamping block, a second sliding groove, a connecting plate, a fixed rod and an arc-shaped groove;A plurality of arc-shaped grooves are formed in the rotating ring, and the arc-shaped grooves correspond one by one with the first sliding groove, two sliding plates are arranged in the inner wall of the first sliding groove, and the end face of the two sliding plates away from each other is fixedly connected with the clamping block, one of the two sliding plates is fixedly connected with the inner wall of the first sliding groove, and the other sliding plate is slidably connected with the inner wall of the first sliding groove, the connecting plate is fixedly connected to the other sliding plate, and the connecting plate is slidably connected with the inner wall of the second sliding groove, the other end of the connecting plate is fixedly connected with the fixed rod, and the fixed rod abuts against the inner wall of the arc-shaped groove.

[0012] Further technical solutions, the first sliding groove is in a cross shape.

[0013] As described above, the embodiments of the present application have the following beneficial effects compared with the prior art.

[0014] 1, through the clamping assembly fixed clamping electric heating rod, through the motor drives the first gear rotation, then the first gear drives the third gear rotation, then the third gear drives the receiving ring rotates between two support rings, then the receiving ring through the clamping assembly drives electric heating rod around the shaft center line of electric heating reaction kettle body rotation, so that the electric heating reaction kettle body jacket even heating of heat conducting oil, so that the electric heating reaction kettle body temperature distribution is uniform, and then make the material reaction rate in different areas of the electric heating reaction kettle body is the same, effectively avoid the generation of product and time deviation, can effectively improve the material reaction efficiency and product quality;

[0015] 2, by controlling the electric push rod elongation, the electric push rod drives the rotating ring to rotate clockwise along the inner wall of the accommodating groove, then the accommodating groove drives the fixed rod to move towards the rotating ring shaft center direction through the arc-shaped groove, then the fixed rod drives the corresponding sliding plate to slide along the inner wall of the electric heating rod top plate towards the rotating ring shaft center direction through the connecting plate, then the electric heating rod is fixedly clamped by the clamping block, the electric push rod is controlled to contract, and then the electric push rod drives the clamping assembly to release the electric heating rod, so that the electric heating rod is conveniently installed and replaced.

[0016] In order to more clearly illustrate the structural features and effects of the present application, the present application will be described in detail below in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 3 is a schematic diagram of the three-dimensional structure inside the support frame of the utility model;

[0020] Figure 4 is a schematic diagram of the three-dimensional structure of the utility model Figure 3 from below.

[0021] In the figure: 1, support frame; 2, top plate; 3, electric heating reaction kettle main body; 4, stirring device; 5, side door; 6, support ring; 7, receiving ring; 8, thrust assembly; 81, motor; 82, first gear; 83, third gear; 9, accommodating groove; 10, rotating ring; 11, electric heating rod; 12, first sliding groove; 13, clamping assembly; 131, sliding plate; 132, clamping block; 133, second sliding groove; 134, connecting plate; 135, fixed rod; 136, arc-shaped groove; 14, electric push rod. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model.

[0023] The specific implementation of the utility model is described in detail below in combination with specific examples.

[0024] As Figures 1-4As shown, this utility model embodiment provides a high-speed dispersion shaft electrically heated reactor, including a support frame 1. A top plate 2 is fixedly connected to the upper end of the support frame 1. An electrically heated reactor body 3 is fixedly connected to the top plate 2, and the electrically heated reactor body 3 penetrates the top plate 2 and is located inside the support frame 1. A stirring device 4 is installed inside the support frame 1 for stirring the material in the electrically heated reactor body 3. Two support rings 6 are fixedly connected to the inner wall of the support frame 1, and a receiving ring 7 is rotatably connected between the two support rings 6. A thrust assembly 8 is installed on the lower end face of the receiving ring 7. The receiving ring 7 is used to drive the rotation of the receiving ring 7. The receiving ring 7 has a receiving groove 9 in the middle of its upper end. The inner wall of the receiving groove 9 is rotatably connected to a rotating ring 10. An electric push rod 14 is rotatably connected between the side wall of the rotating ring 10 and the receiving ring 7. The electric push rod 14 is used to drive the rotating ring 10 to rotate along the inner wall of the receiving groove 9. The receiving ring 7 has a plurality of circumferentially evenly distributed first sliding grooves 12. The inner wall of the first sliding groove 12 and the rotating ring 10 are all fitted with clamping components 13. Each clamping component 13 clamps an electric heating rod 11. The electric heating rod 11 is used to heat the heat transfer oil in the jacket of the electric heating reactor body 3.

[0025] It is understood that the electrically heated reactor body 3 and the stirring device 4 are both existing technologies and will not be described in detail here.

[0026] Furthermore, the support frame 1 has multiple side doors 5 hinged to its side wall, through which the electric heating rod 11 can be replaced and installed.

[0027] like Figure 3 and Figure 4 As shown, the thrust assembly 8 includes a motor 81, a first gear 82, and a third gear 83; the lower end of the receiving ring 7 is fixedly connected to the third gear 83, and the bottom end of the support frame 1 is fixedly installed with the motor 81. The drive end of the motor 81 is fixedly connected to the first gear 82, and the first gear 82 and the third gear 83 are meshed together.

[0028] Preferably, the motor 81 is a motor 81 that can rotate in both directions.

[0029] In a specific application, the control motor 81 is started, and then the drive end of the motor 81 drives the first gear 82 to rotate. After that, the first gear 82 drives the third gear 83 to rotate, and then the third gear 83 drives the receiving ring 7 to rotate between the two support rings 6.

[0030] like Figure 3As shown, the clamping assembly 13 comprises a sliding plate 131, a clamping block 132, a second sliding groove 133, a connecting plate 134, a fixing rod 135 and an arc-shaped groove 136; the rotating ring 10 is provided with a plurality of arc-shaped grooves 136, and the arc-shaped grooves 136 correspond to the first sliding groove 12 one by one; two sliding plates 131 are arranged in the inner wall of the first sliding groove 12 in a matched mode, and the end face of each of the two sliding plates 131 close to each other is fixedly connected with a clamping block 132; one of the sliding plates 131 is fixedly connected with the inner wall of the first sliding groove 12, and the sliding plate 131 is provided with the second sliding groove 133; the other sliding plate 131 is slidably connected with the inner wall of the first sliding groove 12, and the sliding plate 131 is fixedly connected with the connecting plate 134; the connecting plate 134 is slidably connected with the inner wall of the second sliding groove 133; the other end of the connecting plate 134 is fixedly connected with the fixing rod 135, and the fixing rod 135 abuts against the inner wall of the arc-shaped groove 136.

[0031] Further, the first sliding groove 12 is in a cross shape, so that the sliding plate 131 can only slide linearly along the inner wall of the first sliding groove 12.

[0032] In a specific application, the electric push rod 14 is controlled to be elongated, the electric push rod 14 drives the rotating ring 10 to rotate clockwise along the inner wall of the accommodating groove 9, then the accommodating groove 9 drives the fixing rod 135 to move towards the axis of the rotating ring 10 through the arc-shaped groove 136, then the fixing rod 135 drives the corresponding sliding plate 131 to slide towards the axis of the rotating ring 10 through the connecting plate 134, then the electric heating rod 11 is clamped and fixed by the two clamping blocks 132; when the electric heating rod 11 needs to be replaced, the electric heating rod 11 can be removed by controlling the electric push rod 14 to be retracted.

[0033] In the embodiment of the utility model, through the clamping assembly 13 fixed clamping electric heating stick 11, through motor 81 drive first gear 82 rotation, after first gear 82 drive third gear 83 rotation, subsequently third gear 83 drive the receiving ring 7 rotation between two support rings 6, after receiving ring 7 through clamping assembly 13 drive electric heating stick 11 rotation around the axial line of electric heating reaction kettle main part 3, thereby the even heating of electric heating reaction kettle main part 3 jacket inside heat conducting oil, thereby make electric heating reaction kettle main part 3 temperature distribution even, further make electric heating reaction kettle main part 3 different area material reaction rate same, effectively avoid the generation of product and time deviation, can effectively improve material reaction efficiency and product quality, through the control electric push rod 14 elongation, electric push rod 14 drive the rotating ring 10 along the containing groove 9 inner wall clockwise rotation, then containing groove 9 through arc slot 136 drive fixed rod 135 move towards the rotating ring 10 axial direction, subsequently fixed rod 135 through connecting plate 134 drive corresponding slide plate 131 along electric heating stick 11 top plate 2 inner wall slide towards the rotating ring 10 axial direction, after through the clamping block 132 fixed clamping electric heating stick 11, through the control electric push rod 14 contraction, then electric push rod 14 drive clamping assembly 13 release electric heating stick 11, thereby convenient installation and replacement electric heating stick 11.

[0034] The utility model discloses a working principle is: control electric push rod 14 elongation, electric push rod 14 drive the rotating ring 10 along the containing groove 9 inner wall clockwise rotation, then containing groove 9 through arc slot 136 drive fixed rod 135 move towards the rotating ring 10 axial direction, subsequently fixed rod 135 through connecting plate 134 drive corresponding slide plate 131 along electric heating stick 11 top plate 2 inner wall slide towards the rotating ring 10 axial direction, after through the clamping block 132 fixed clamping electric heating stick 11, then through motor 81 drive first gear 82 rotation, after first gear 82 drive third gear 83 rotation, subsequently third gear 83 drive the receiving ring 7 rotation between two support rings 6, after receiving ring 7 through clamping assembly 13 drive electric heating stick 11 rotation around the axial line of electric heating reaction kettle main part 3, thereby the even heating of electric heating reaction kettle main part 3 jacket inside heat conducting oil.

[0035] The circuit, electronic components and modules involved are prior art, and those skilled in the art can implement them without further description.

[0036] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A high-speed dispersion shaft electric heating reaction kettle comprising a support frame (1), characterized in that, The top plate (2) is fixedly connected with the support frame (1), and an electric heating reaction kettle body (3) is fixedly connected to the top plate (2) and penetrates through the top plate (2) and is located in the support frame (1), a stirring device (4) is arranged in the support frame (1) in a matched mode, two support rings (6) are fixedly connected to the inner wall of the support frame (1), a receiving ring (7) is rotatably connected between the two support rings (6), a thrust assembly (8) is arranged on the lower end surface of the receiving ring (7) in a matched mode, a receiving groove (9) is formed in the upper end of the receiving ring (7), a rotating ring (10) is rotatably connected to the inner wall of the receiving groove (9), an electric push rod (14) is rotatably connected between the side wall of the rotating ring (10) and the receiving ring (7), and the electric push rod (14) is used to drive the rotating ring (10) to rotate along the inner wall of the receiving groove (9); a plurality of first sliding grooves (12) are formed in the receiving ring (7) and are uniformly distributed in a circumferential direction, and a clamping assembly (13) is arranged in a matched mode between the inner wall of each first sliding groove (12) and the rotating ring (10), and an electric heating rod (11) is clamped on each clamping assembly (13).

2. The high-speed dispersion shaft electric heating reaction kettle according to claim 1, characterized in that, A plurality of side doors (5) are hingedly connected to the side wall of the support frame (1).

3. The high-speed dispersion shaft electric heating reaction kettle according to claim 1, characterized in that, The thrust assembly (8) comprises a motor (81), a first gear (82) and a third gear (83). The third gear (83) is fixedly connected to the lower end of the receiving ring (7), the motor (81) is fixedly installed at the bottom end in the support frame (1), the driving end of the motor (81) is fixedly connected with the first gear (82), and the first gear (82) is meshingly connected with the third gear (83).

4. The high-speed dispersion shaft electric heating reaction kettle according to claim 3, characterized in that, The motor (81) is selected to be a motor (81) that can rotate in both forward and reverse directions.

5. The high-speed dispersion shaft electric heating reaction kettle according to claim 1, characterized in that, The clamping assembly (13) comprises a sliding plate (131), a clamping block (132), a second sliding groove (133), a connecting plate (134), a fixed rod (135) and an arc-shaped groove (136). A plurality of arc-shaped grooves (136) are formed in the rotating ring (10) and correspond to the first sliding grooves (12) in a one-to-one mode, two sliding plates (131) are arranged in a matched mode on the inner wall of each first sliding groove (12), the end surfaces of the two sliding plates (131) that are close to each other are fixedly connected with clamping blocks (132), one of the sliding plates (131) is fixedly connected with the inner wall of the first sliding groove (12), a second sliding groove (133) is formed in the sliding plate (131), the other sliding plate (131) is slidably connected with the inner wall of the first sliding groove (12), a connecting plate (134) is fixedly connected to the sliding plate (131), the connecting plate (134) is slidably connected with the inner wall of the second sliding groove (133), a fixed rod (135) is fixedly connected to the other end of the connecting plate (134), and the fixed rod (135) abuts against the inner wall of the arc-shaped groove (136).

6. The high-speed dispersion shaft electric heating reaction kettle according to claim 5, characterized in that, The first sliding groove (12) is in a cross shape.