Low-energy-consumption efficient crusher

By adopting a bearing-type eccentric sleeve assembly and a baffle bar design in the crusher, combined with a dust collector and screen plate, the problems of material blockage and dust overflow in the crusher are solved, achieving low-energy-consumption, high-efficiency crushing and safe and environmentally friendly mineral processing.

CN223901923UActive Publication Date: 2026-02-13LUANPING COUNTY WEIYUAN MINING CO LTD
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Patent Information

Application Number
CN202423149008.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-02-13
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing crushers are prone to material blockage and dust overflow when processing large pieces of ore, resulting in high energy consumption, low efficiency and harsh working environment.

Method used

It adopts a bearing-type design with an eccentric sleeve assembly, combined with a baffle rod and a dust collector. The rotation and up-and-down movement of the baffle rod prevents material blockage, and the dust collector removes dust. At the same time, the synchronous belt and screen plate are used for screening and collecting the mineral material.

Benefits of technology

It achieves low-energy and high-efficiency crushing, prevents material blockage and dust spillage, improves crushing efficiency and working environment safety, simplifies the collection and screening process of ore, and reduces workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushers, and discloses a low-energy-consumption high-efficiency crusher which comprises a supporting table and a crusher body, the crusher body is fixedly installed at the top of the supporting table, an eccentric sleeve assembly is arranged in the crusher body, and a feeding port is fixedly installed at the top of the crusher body. Through the bearing type design of the eccentric sleeve assembly, low energy consumption and high efficiency of the crusher are ensured, the turbulent flow rod is driven to rotate through the operation of the second motor, the turbulent flow rod moves up and down along the guide groove during rotation, and finally dust generated by the crusher is sucked through the operation of the dust remover, so that compared with a traditional device, the crusher has the advantages that the crushing efficiency is improved, and the crushing cost is reduced. According to the device, materials in the feeding port can be fully disturbed through rotation and up-and-down displacement of the disturbing rods, mineral aggregate deposition is avoided, dust is prevented from overflowing through the design of the dust collecting port, the crushing efficiency is improved, and meanwhile, the field working environment is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a crusher technical field more specifically, the utility model relates to a kind of low-energy high-efficiency crusher. BACKGROUND

[0002] Crusher is a kind of machine using external force to accelerate and make object collide with breaker, so that object is broken into small pieces or particles, crusher can quickly convert large ore into smaller particles or blockiness to meet subsequent processing, transportation or use demand, not only improve the efficiency of ore processing, but also ensure the effective utilization of ore resources, is indispensable key equipment in mining production.

[0003] And common crusher, for example, cone crusher, it is driven by motor main shaft and cone portion in the impetus of eccentric sleeve, makes swing movement around fixed point, so that crushing wall is close to again time and time away from the surface of mill wall fixed on adjusting sleeve, so that ore is continuously impacted, extruded and bent in crushing cavity and realizes crushing.

[0004] But in actual use, material is continuously input to the inside of crusher, and the volume of ore before crushing is usually large, and the surface is uneven, each ore is stacked and extruded by its own gravity, receives greater friction, usually material blocking occurs, so it needs to be improved and optimized. UTILITY MODEL CONTENT

[0005] In order to overcome the deficiencies of prior art, the utility model provides a kind of low-energy high-efficiency crusher, with the advantages of anti-blocking and dustproof.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of low-energy high-efficiency crusher, including support platform and crusher, the top of the support platform is fixedly installed with crusher, the inside of the crusher is provided with eccentric sleeve assembly, the top of the crusher is fixedly installed with inlet, the outer wall of the crusher is fixedly installed with fixed frame, the top of the fixed frame is fixedly installed with fixed plate;

[0007] The inside of the fixed plate is provided with movable slot, the inside of the movable slot is movably installed with movable sleeve, the top of the fixed plate is rotatably installed with first gear, the bottom of the first gear is fixedly installed with transmission rod, the inside of the movable sleeve is provided with transmission slot, the movable sleeve is mutually sleeved with transmission slot and transmission rod, the bottom of the movable sleeve is fixedly installed with spoiler rod, the spoiler rod is located in the inside of inlet, the inner wall of the movable slot is provided with guide slot, the outer wall of the movable sleeve is rotatably installed with ball, the ball is movably installed in the inside of guide slot, the guide slot is corrugated.

[0008] As a preferred technical scheme of the utility model, the support table is fixedly installed with a support at the bottom, and the support is internally provided with a synchronous belt;

[0009] The support table is fixedly installed with a material collecting box at the side, the material collecting box is fixedly installed with a sieve plate inside, and a waste material opening is fixedly arranged at the left side of the material collecting box.

[0010] As a preferred technical scheme of the utility model, the top of the fixed plate is rotatably installed with a second gear, the second gear and the first gear are mutually engaged, the top of the fixed plate is fixedly installed with a second motor, and the output shaft of the second motor is fixedly connected with the second gear.

[0011] As a preferred technical scheme of the utility model, the support table is fixedly installed with a dust collector at the side, the bottom of the fixed plate is provided with a dust collecting opening, and the dust collector and the dust collecting opening are mutually communicated through a connecting pipe.

[0012] As a preferred technical scheme of the utility model, the inside of the support is rotatably installed with two groups of transmission rollers, and the two groups of transmission rollers are drivingly connected through a synchronous belt.

[0013] As a preferred technical scheme of the utility model, the outer wall of the support is fixedly installed with a first motor, the output shaft of the first motor is fixedly connected with one group of transmission rollers, and the material collecting box is located at the left side of the synchronous belt.

[0014] As a preferred technical scheme of the utility model, the sieve plate is arranged in an inclined manner, and the waste material opening is located at the leftmost end of the sieve plate.

[0015] Compared with the prior art, the utility model has the beneficial effects as follows:

[0016] 1、the utility model discloses a bearing type design of eccentric sleeve assembly, ensures the low energy consumption and high efficiency of the crusher, drives the spoiler rod to rotate through the operation of the second motor, and the spoiler rod moves up and down along the guide groove when rotating, and finally, the dust generated by the crusher is sucked and removed through the operation of the dust collector, compared with the traditional device, the device can fully disturb the material in the material inlet through the rotation and up-and-down displacement of the spoiler rod, avoid the deposition of the mineral material, prevent dust from overflowing through the design of the dust collecting opening, improve the crushing efficiency, ensure the working environment on site, and avoid the inhalation of dust by workers.

[0017] 2, the utility model discloses a first motor's operation makes the synchronous belt to the mineral aggregate of broken and transports, and through the setting of the sieve plate inside the material collecting box, the qualified mineral aggregate will fall into the material collecting box and is collected, and the unqualified material will be discharged through the waste port, compared with traditional device, the device can concentrate the collection of mineral aggregate to the screening of mineral aggregate simultaneously, thereby can conveniently the unqualified mineral aggregate of staff's quick secondary crushing, improves work efficiency and alleviates the work burden. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is structure schematic drawing of the utility model;

[0019] Figure 2 It is structure schematic drawing of the utility model fixed plate;

[0020] Figure 3 It is structure schematic drawing of the utility model inlet;

[0021] Figure 4 It is structure schematic drawing of the utility model transmission rod split;

[0022] Figure 5 It is structure schematic drawing of the utility model movable sleeve split;

[0023] Figure 6 It is structure schematic drawing of the utility model material collecting box;

[0024] Figure 7 It is structure schematic drawing of the utility model synchronous belt.

[0025] In the drawing: 1, support table; 2, crusher; 3, eccentric sleeve assembly; 4, inlet; 5, fixed frame; 6, fixed plate; 7, first gear; 8, transmission rod; 9, movable sleeve; 10, spoiler rod; 11, transmission groove; 12, movable groove; 13, guide groove; 14, ball; 15, dust collecting port; 16, dust collector; 17, connecting pipe; 18, support; 19, transmission roller; 20, synchronous belt; 21, first motor; 22, material collecting box; 23, waste port; 24, sieve plate; 25, second gear; 26, second motor. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0027] As Figures 1 to 7The utility model provides a low -power consumption high -efficient breaker, including support platform 1 and breaker 2, the top fixed mounting of support platform 1 has the breaker 2, the inside of breaker 2 is provided with eccentric sleeve assembly 3, the top fixed mounting of breaker 2 has the inlet 4, the outer wall fixed mounting of breaker 2 has the fixed frame 5, the top fixed mounting of fixed frame 5 has the fixed plate 6,

[0028] The inside of fixed plate 6 is equipped with movable slot 12, movable slot 12's inside swing mounting has movable sleeve 9, the top rotation of fixed plate 6 is installed with first gear 7, the bottom fixed mounting of first gear 7 has transmission rod 8, the inside of movable sleeve 9 is equipped with transmission groove 11, and movable sleeve 9 is mutually sleeved with transmission groove 11 and transmission rod 8, the bottom fixed mounting of movable sleeve 9 has turbulence rod 10, and turbulence rod 10 is located in the inside of inlet 4, and the inner wall of movable slot 12 is equipped with guide groove 13, and the outer wall rotation of movable sleeve 9 is installed with ball 14, and ball 14 swing installs in the inside of guide groove 13, and guide groove 13 is corrugated.

[0029] When needing to carry out mineral crushing, staff starts breaker 2 and then puts ore into the inside of inlet 4, and the operation of breaker 2 will crush ore, it is worth mentioning that the copper sleeve type is used in traditional eccentric sleeve assembly 3, for sliding friction, at this time, eccentric sleeve assembly 3 uses the sleeve of new type bearing, can greatly reduce the friction of crushing cone, thereby realizing the advantages of low energy consumption and high efficiency, when crushing, staff starts dust remover 16 and second motor 26, and the operation of dust remover 16 will provide negative pressure environment for dust collecting port 15 through connecting pipe 17, and dust collecting port 15 will suck and remove the dust generated when breaker 2 crushes, and the operation of second motor 26 drives second gear 25 to rotate, further, second gear 25 drives first gear 7 to rotate, first gear 7 and transmission rod 8 rotate simultaneously, and because of the setting of transmission groove 11 in transmission rod 8 and movable sleeve 9, transmission rod 8 provides rotating torque for movable sleeve 9, and movable sleeve 9 can slide on the outer wall of transmission rod 8, the rotation of movable sleeve 9 will drive turbulence rod 10 to rotate, further, the material accumulated at inlet 4 is disturbed, and when movable sleeve 9 rotates, ball 14 on the outer wall of movable sleeve 9 will slide in guide groove 13, and through the corrugated design of guide groove 13, movable sleeve 9 will move up and down along guide groove 13 when rotating, so that the disturbance effect of turbulence rod 10 is better, further preventing the material of inlet 4 from being blocked.

[0030] Through the bearing type design of the eccentric sleeve assembly 3, the low energy consumption and high efficiency of the crusher 2 are ensured, the second motor 26 is driven to rotate the spoiler rod 10, the spoiler rod 10 moves up and down along the guide groove 13 when rotating, and finally the dust generated by the crusher 2 is sucked away through the operation of the dust collector 16. Compared with the traditional device, the device can fully disturb the material in the inlet 4 through the rotation and up-down displacement of the spoiler rod 10, avoid the deposition of the material, and prevent dust from overflowing through the design of the dust collection port 15. The crushing efficiency is improved, the working environment is ensured, and the workers inhale the dust.

[0031] The bottom of the support table 1 is fixedly provided with a support 18, and the support 18 is internally provided with a synchronous belt 20.

[0032] The side of the support table 1 is fixedly provided with a material collecting box 22, the inside of the material collecting box 22 is fixedly provided with a sieve plate 24, and the left side of the material collecting box 22 is fixedly provided with a waste port 23.

[0033] When the crushing is completed, the worker starts the first motor 21, the operation of the first motor 21 drives the transmission roller 19 to rotate, and the two groups of transmission rollers 19 are transmissionally connected through the synchronous belt 20, so that the synchronous belt 20 starts to transport the material discharged from the crusher 2 to the top of the material collecting box 22. Further, the sieve plate 24 will receive the crushed material, and during the receiving, the sieve plate 24 is designed to be inclined, so that the material will roll to the waste port 23 due to its own gravity, and the qualified mineral material will fall into the inside of the material collecting box 22 for collection, and the unqualified material will be discharged through the waste port 23, so as to facilitate the centralized collection of different materials.

[0034] Through the operation of the first motor 21, the synchronous belt 20 transports the crushed mineral material, and through the arrangement of the sieve plate 24 in the inside of the material collecting box 22, the qualified mineral material falls into the inside of the material collecting box 22 for collection, and the unqualified material is discharged through the waste port 23. Compared with the traditional device, the device can collect the mineral material and screen the mineral material at the same time, so that the worker can quickly perform secondary crushing on the unqualified mineral material, improve the work efficiency, and reduce the work burden.

[0035] The top of the fixed plate 6 is rotatably provided with a second gear 25, the second gear 25 and the first gear 7 are in meshing relationship, the top of the fixed plate 6 is fixedly provided with a second motor 26, and the output shaft of the second motor 26 is fixedly connected with the second gear 25.

[0036] The operation of the second motor 26 drives the second gear 25 to rotate, and further the second gear 25 drives the first gear 7 in meshing relationship to rotate and provide power.

[0037] The side of the support table 1 is fixedly provided with a dust remover 16, the bottom of the fixed plate 6 is provided with a dust collecting port 15, and the dust remover 16 and the dust collecting port 15 are communicated through a connecting pipe 17.

[0038] The operation of the dust remover 16 provides a negative pressure environment for the dust collecting port 15 through the connecting pipe 17, and the dust collecting port 15 can suck and remove the dust generated during the crushing of the crusher 2.

[0039] The inside of the support 18 is rotatably provided with two groups of transmission rollers 19, and the two groups of transmission rollers 19 are transmissionally connected through a synchronous belt 20.

[0040] The outer wall of the support 18 is fixedly provided with a first motor 21, the output shaft of the first motor 21 is fixedly connected with one group of transmission rollers 19, and a material collecting box 22 is located at the left side of the synchronous belt 20.

[0041] The operation of the first motor 21 drives the transmission rollers 19 to rotate, and the two groups of transmission rollers 19 are transmissionally connected through the synchronous belt 20, so that the synchronous belt 20 starts to convey the material discharged from the crusher 2 to the top of the material collecting box 22.

[0042] The sieve plate 24 is inclinedly arranged, and the waste port 23 is located at the left end of the sieve plate 24.

[0043] Due to the inclined design of the sieve plate 24, the material can roll to the waste port 23 due to its own gravity, and the crushed mineral material meeting the degree requirement can fall into the material collecting box 22 for collection.

[0044] The working principle and use process of the utility model are as follows:

[0045] When the mineral needs to be broken, the staff starts the crusher 2 and then puts the ore into the inside of the feeding port 4, the operation of the crusher 2 can break the ore, it is worth noting that the traditional eccentric sleeve assembly 3 adopts the copper sleeve type, which is sliding friction, at this time the eccentric sleeve assembly 3 adopts the new type bearing sleeve, which can greatly reduce the friction of the crushing cone, thereby realizing the advantages of low energy consumption and high efficiency, when crushing, the staff starts the dust remover 16 and the second motor 26, the operation of the dust remover 16 can provide a negative pressure environment for the dust collecting port 15 through the connecting pipe 17, the dust collecting port 15 can suck and remove the dust generated when the crusher 2 is broken, and the operation of the second motor 26 drives the second gear 25 to rotate, further, the second gear 25 drives the first gear 7 to rotate, the first gear 7 and the transmission rod 8 rotate at the same time, and because of the setting of the transmission groove 11 in the transmission rod 8 and the movable sleeve 9, the transmission rod 8 provides the rotating torque for the movable sleeve 9, and the movable sleeve 9 can slide on the outer wall of the transmission rod 8, the rotation of the movable sleeve 9 drives the turbulence rod 10 to rotate, further, the material accumulated at the feeding port 4 is disturbed, and when the movable sleeve 9 rotates, the ball 14 on the outer wall of the movable sleeve 9 slides in the guide groove 13, and through the corrugated design of the guide groove 13, the movable sleeve 9 moves up and down along the guide groove 13 when rotating, so that the disturbance effect of the turbulence rod 10 is better, further preventing the material of the feeding port 4 from being blocked.

[0046] It should be noted that in this text, relational terms such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed or inherent to such a process, method, article, or apparatus.

[0047] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A low-energy high-efficiency crusher comprising a support table (1) and a crusher (2), characterized in that: The top of the support table (1) is fixedly installed with a crusher (2), the inside of the crusher (2) is provided with an eccentric sleeve assembly (3), the top of the crusher (2) is fixedly installed with a feeding port (4), the outer wall of the crusher (2) is fixedly installed with a fixing frame (5), and the top of the fixing frame (5) is fixedly installed with a fixed plate (6). The inside of the fixed plate (6) is provided with a movable groove (12), the inside of the movable groove (12) is movably installed with a movable sleeve (9), the top of the fixed plate (6) is rotatably installed with a first gear (7), the bottom of the first gear (7) is fixedly installed with a transmission rod (8), the inside of the movable sleeve (9) is provided with a transmission groove (11), the movable sleeve (9) is sleeved with the transmission groove (11) and the transmission rod (8), the bottom of the movable sleeve (9) is fixedly installed with a spoiler rod (10), the spoiler rod (10) is located in the inside of the feeding port (4), the inner wall of the movable groove (12) is provided with a guide groove (13), the outer wall of the movable sleeve (9) is rotatably installed with a ball (14), the ball (14) is movably installed in the inside of the guide groove (13), and the guide groove (13) is corrugated.

2. A low energy high efficiency comminutor according to claim 1 wherein: The bottom of the support table (1) is fixedly installed with a support (18), and the inside of the support (18) is provided with a synchronous belt (20). The side of the support table (1) is fixedly installed with a material collecting box (22), the inside of the material collecting box (22) is fixedly installed with a sieve plate (24), and the left side of the material collecting box (22) is fixedly provided with a waste port (23).

3. A low energy high efficiency comminutor according to claim 1 wherein: The top of the fixed plate (6) is rotatably installed with a second gear (25), the second gear (25) and the first gear (7) are meshed with each other, the top of the fixed plate (6) is fixedly installed with a second motor (26), and the output shaft of the second motor (26) is fixedly connected with the second gear (25).

4. A low energy high efficiency comminutor according to claim 1 wherein: The side of the support table (1) is fixedly installed with a dust remover (16), the bottom of the fixed plate (6) is provided with a dust collecting port (15), and the dust remover (16) and the dust collecting port (15) are communicated with each other through a connecting pipe (17).

5. A low energy high efficiency comminutor according to claim 2 wherein: The inside of the support (18) is rotatably installed with two groups of transmission rollers (19), and the two groups of transmission rollers (19) are drivingly connected through the synchronous belt (20).

6. A low energy high efficiency comminutor according to claim 2 wherein: The outer wall of the support (18) is fixedly installed with a first motor (21), the output shaft of the first motor (21) is fixedly connected with one group of transmission rollers (19), and the material collecting box (22) is located at the left side of the synchronous belt (20).

7. A low energy high efficiency comminutor according to claim 2 wherein: The sieve plate (24) is arranged in an inclined manner, and the waste port (23) is located at the leftmost end of the sieve plate (24).