Leachate impurity smashing device
By designing a leachate impurity crushing device, which uses a drive shaft and a blade holder assembly to crush leachate impurities, and combining this with a tensioning device to maintain transmission efficiency, the problem of clogging in the leachate filtration system is solved, achieving both high-efficiency filtration and anti-clogging effects.
Patent Information
- Application Number
- CN202320621844.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-27
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2033-03-27
AI Technical Summary
Leachate filtration systems are prone to clogging by waste, leading to frequent overflows that affect normal production and cause environmental pollution. Existing technologies are unable to effectively prevent filter residue clogging.
A leachate impurity crushing device is designed. The device uses a drive shaft to drive a blade assembly and blades to crush impurities in the leachate. A tensioning device is used to maintain transmission efficiency, prevent scale formation in the leachate, and ensure smooth filtration of the leachate.
It effectively breaks down impurities in leachate, prevents clogging, improves filtration efficiency, simplifies the structure, facilitates operation and maintenance, and reduces dirt buildup.
Smart Images

Figure CN223901980U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to leachate treatment technical field, especially relate to a leachate impurity stirring device. BACKGROUND
[0002] The leachate in the garbage incineration power plant mainly originates from the moisture of garbage, and part of rainwater will be in the landfill plant, and the kitchen garbage is mainly the wastewater of catering enterprises, which is usually treated together with the garbage, the garbage leachate is a kind of high-concentration organic wastewater with complex composition, and in the present application, the leachate is blocked by various garbage from the leachate in the filtering process, so that the filtering system of the leachate is often in a blocked and paralyzed state, causing the frequent overflow of the leachate, causing severe pollution to the site, seriously affecting normal production and the site environment, and the main reason is the static grid in the leachate filter, and the leachate is filtered in the process of passing through the filtering system, and since the leachate is a self-flowing body, the filtered end is similar to negative pressure, so that the floating matter in the leachate blocks the grid, causing the filter to be paralyzed. SUMMARY
[0003] In view of the above technical problems of the prior art, the technical problem to be solved by the utility model is to provide a leachate impurity stirring device which can stir and crush garbage waste residues and prevent filter residues from being blocked.
[0004] To solve the above technical problems, one technical scheme of the utility model is to provide a leachate impurity stirring device, which comprises an outer cylinder connected with a water inlet cylinder and a water outlet cylinder, a blade is arranged on the inner wall of the outer cylinder, a cylinder cover is arranged at the upper end of the outer cylinder, a blowdown pipe is connected to the lower end of the outer cylinder, a transmission shaft is rotatably arranged in the outer cylinder, a knife holder group is arranged on the transmission shaft, the transmission shaft penetrates out of the cylinder cover and is connected with the output end belt of a transmission motor fixed on the outer cylinder, and a tensioning device for maintaining the tension of the belt is further arranged on the cylinder cover.
[0005] The above structure is adopted, the transmission motor drives the rotation of the knife holder group, and the blade on the inner wall of the outer cylinder is used to crush and refine the impurities in the leachate on both sides of the rotation direction, so that the leachate meeting the filtering standard can be smoothly filtered and flowed out, since the composition of the leachate is complex, it is inevitable to contain alkali metal, in order to avoid the scaling of the leachate on the inside of the device and affect the normal operation, and considering the loss of the belt transmission, the tensioning device is arranged at the belt transmission position of the transmission motor, so as to adjust the tension of the belt, so as to ensure the transmission efficiency of the transmission shaft, and the structure is simple, compact and convenient and flexible to use.
[0006] In order to simplify the structure and facilitate installation, preferably, a fixing frame is arranged in the outer cylinder, a slot is arranged in the middle of the fixing frame, a spherical joint is arranged at one end of the transmission shaft, the other end of the transmission shaft is arranged to pass through the cylinder cover, the spherical joint is inserted into the slot, a rotating wheel is arranged at the passing end of the transmission shaft, and the rotating wheel is connected with the output belt of the transmission motor.
[0007] In order to simplify the structure and facilitate installation, and facilitate cutting waste, preferably, the tool holder group comprises a first tool holder, a second tool holder, a third tool holder and a fourth tool holder arranged in sequence from bottom to top, a worm blade sleeve is arranged between each two adjacent tool holders, the first tool holder comprises a first fixing sleeve, three first connecting rods are arranged in the circumferential direction of the first fixing sleeve and horizontally extended, and a first blade is screwed on the first connecting rod; the second tool holder comprises a second fixing sleeve, three second connecting rods are arranged in the circumferential direction of the second fixing sleeve and horizontally extended, and a second blade is screwed on the second connecting rod; the third tool holder comprises a third fixing sleeve, three third connecting rods are arranged in the circumferential direction of the third fixing sleeve and horizontally extended, and a third blade is screwed on the third connecting rod; and the fourth tool holder comprises a fourth fixing sleeve, three fourth connecting rods are arranged in the circumferential direction of the fourth fixing sleeve and horizontally extended, and a fourth blade is screwed on the fourth connecting rod.
[0008] In order to facilitate installation and fixation, preferably, a sleeve is arranged in the middle of each of the three worm blade sleeves, a strip-shaped positioning pin is arranged on the transmission shaft, a positioning groove is arranged on the inner side wall of each of the three sleeves and four fixing sleeves at a position corresponding to the strip-shaped positioning pin, and the positioning groove is sleeved on the outer side of the strip-shaped positioning pin, so that the transmission shaft drives the three worm blade sleeves and the four tool holders to rotate synchronously.
[0009] In order to improve the cutting efficiency, preferably, the cutting edges of the first blade, the second blade, the third blade and the fourth blade are arranged in the same direction as the rotating direction of the transmission shaft.
[0010] In order to improve the cutting efficiency, preferably, at least three blades are arranged on the inner wall of the outer cylinder at equal intervals from top to bottom, and the at least three blades are arranged in a spiral structure.
[0011] In order to facilitate adjustment, simplify the installation structure, as preferred, the belt for transmission is arranged on the outside of the tensioning device, the tensioning device comprises a support fixed on the cylinder cover, a bearing is embedded on the support, a support rod is sleeved on the bearing, a support plate is arranged on the support rod, a first groove wheel and a second groove wheel are arranged on the support plate, the groove surfaces of the two groove wheels are respectively in sliding abutment with the inner side walls of the corresponding ends of the belt; an extension section is arranged on one side of the support plate, a first sliding groove is arranged on the extension section, a limiting block is arranged on the cylinder cover at the position corresponding to the extension section, a second sliding groove is arranged on the limiting block, a limiting bolt is threaded between the two sliding grooves, a nut is arranged on the end of the limiting bolt threaded out of the first sliding groove, and an adjusting nut is screwed on the end of the limiting bolt threaded out of the second sliding groove.
[0012] In order to avoid leakage of the leachate, as preferred, a switch valve is arranged on the blow-off pipe.
[0013] Beneficial effects: the utility model discloses a transmission shaft drives the cutter holder to rotate and cut the waste residue, and the waste residue is also cut by the blade with the rotation of water flow, so as to refine the waste residue, which not only can reduce dirt accumulation, but also can improve the treatment effect of the leachate. BRIEF DESCRIPTION OF DRAWINGS
[0014] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application.
[0015] Figure 1 It is a structural schematic view of the utility model.
[0016] Figure 2 It is a structural schematic view of the utility model.
[0017] Figure 3 It is a structural schematic view of the utility model.
[0018] Figure 4 It is a structural schematic view of the utility model.
[0019] Figure 5 It is a structural schematic view of the utility model.
[0020] Figure 6 It is a structural schematic view of the utility model.
[0021] Figure 7 It is a structural schematic view of the utility model.
[0022] Figure 8 It is a structural schematic view of the utility model.
[0023] Figure 9 Structure diagram of the first blade holder.
[0024] Figure 10 Structure diagram of the second blade holder.
[0025] Figure 11 Structure diagram of the second blade.
[0026] Figure 12 Structure diagram of the third blade holder.
[0027] Figure 13 Structure diagram of the third blade.
[0028] Figure 14 Structure diagram of the fourth blade holder.
[0029] Figure 15 Structure diagram of the fourth blade.
[0030] Figure 16 Structure diagram of the auger blade sleeve.
[0031] Meaning of each reference number in the drawing is as follows:
[0032] Outer cylinder-1; water inlet cylinder-11; water outlet cylinder-12; cylinder cover-13; sewage pipe-131; switch valve-132; transmission shaft-14; spherical joint-141; runner-142;
[0033] Transmission motor-2; fixed frame-21; slot-22; blade-3;
[0034] Support-4; support rod-41; support plate-42; first grooved wheel-421; second grooved wheel-422; extension section-43; first sliding groove-431; limiting block-44; second sliding groove-441; limiting bolt-45; adjusting nut-451;
[0035] First blade holder-51; second blade holder-52; third blade holder-53; fourth blade holder-54; auger blade sleeve-55; first fixed sleeve-511; first connecting rod-512; first blade-513; second fixed sleeve-521; second connecting rod-522; second blade-523; third fixed sleeve-531; third connecting rod-532; third blade-533; fourth fixed sleeve-541; fourth connecting rod-542; fourth blade-543. DETAILED DESCRIPTION
[0036] By Figures 1 to 16As shown, the utility model discloses an outer cylinder 1 that has water inlet cylinder 11 and water outlet cylinder 12, nine blades 3 are equidistantly arranged from top to bottom on the inner wall of the outer cylinder 1, and the nine blades 3 are all arranged in spiral structure; the upper end of the outer cylinder 1 is equipped with cylinder cover 13, and the lower end is communicated with blowdown pipe 131, and the blowdown pipe 131 is equipped with switch valve 132, and the fixed frame 21 is arranged in the outer cylinder 1, the middle part of the fixed frame 21 is equipped with the slot 22, one end of the transmission shaft 14 is equipped with the ball joint 141, the other end is equipped with the cylinder cover 13, the ball joint 141 is inserted into the slot 22, and the transmission shaft 14 is equipped with the runner 142, and the runner 142 is connected with the output end belt of transmission motor 2.
[0037] The knife rest group is sleeved on the transmission shaft 14, the knife rest group includes first knife rest 51, second knife rest 52, third knife rest 53 and fourth knife rest 54 arranged in sequence from bottom to top, one auger blade sleeve 55 is arranged between every two adjacent knife rests, the first knife rest 51 includes first fixed sleeve 511, three first connecting rods 512 horizontally extending uniformly are arranged on the first fixed sleeve 511 in the circumferential direction, and first blade 513 is screwed on the first connecting rod 512; the second knife rest 52 includes second fixed sleeve 521, three second connecting rods 522 horizontally extending uniformly are arranged on the second fixed sleeve 521 in the circumferential direction, and second blade 523 is screwed on the second connecting rod 522; the third knife rest 53 includes third fixed sleeve 531, three third connecting rods 532 horizontally extending uniformly are arranged on the third fixed sleeve 531 in the circumferential direction, and third blade 533 is screwed on the third connecting rod 532; the fourth knife rest 54 includes fourth fixed sleeve 541, three fourth connecting rods 542 horizontally extending uniformly are arranged on the fourth fixed sleeve 541 in the circumferential direction, and fourth blade 543 is screwed on the fourth connecting rod 542.
[0038] The blade direction of the first blade 513, the second blade 523, the third blade 533 and the fourth blade 543 is consistent with the rotation direction of the transmission shaft 14.
[0039] The middle part of the three auger blade sleeves 55 is equipped with sleeve, strip-shaped positioning pin is arranged on the transmission shaft 14, positioning groove is arranged on the inner side wall of the three sleeves and four fixed sleeves at the position corresponding to the strip-shaped positioning pin, and the positioning groove is sleeved on the outer side of the strip-shaped positioning pin, so that the transmission shaft 14 drives the three auger blade sleeves 55 and four knife rests to rotate synchronously.
[0040] The drive shaft 14 extends upward through the cylinder cover 13 and connects to the output belt of the drive motor 2 fixed on the outer cylinder 1. A tensioning device for maintaining belt tension is also provided on the cylinder cover 13. The drive belt is wound around the outside of the tensioning device. The tensioning device includes a support 4 fixed on the cylinder cover 13, a bearing (not shown) embedded in the support 4, a support rod 41 sleeved on the bearing, a support plate 42 on the support rod 41, and a first grooved pulley 421 and a second grooved pulley 422 on the support plate 42. The grooved surfaces of the pulleys slide against the inner sidewalls of the corresponding ends of the belts; an extension section 43 is provided on one side of the support plate 42, and a first sliding groove 431 is provided on the extension section 43; a limiting block 44 is provided on the cylinder cover 13 at the position corresponding to the extension section 43, and a second sliding groove 441 is provided on the limiting block 44; a limiting bolt 45 is passed between the two sliding grooves; a nut is provided at one end of the limiting bolt 45 that passes through the first sliding groove 431; and an adjusting nut 451 is screwed to one end of the limiting bolt 45 that passes through the second sliding groove 441.
[0041] The working principle of this utility model is as follows:
[0042] like Figures 1 to 16 As shown, when sewage enters the outer cylinder 1 through the inlet cylinder 11, the drive motor 2 is started, and the drive shaft 14 drives the four cutter holders and three auger blade sleeves 55 to rotate together, and also drives the sewage to rotate. The blades on the four cutter holders cut the waste residue in the sewage during rotation. It should be noted that although the cutting edge direction of the first blade 513, the second blade 523, the third blade 533 and the fourth blade 543 are all in the same direction as the rotation of the drive shaft 14, the sewage flow velocity in the outer ring away from the drive shaft 14 will decrease, while the rotation speed of the drive shaft 14 remains unchanged, that is, the cutting speed of the twelve blades remains unchanged. The resulting speed difference can fully crush the waste residue, and the leachate that meets the filtration standard flows out after filtration. It should be noted that nine blades 3 are spirally arranged at equal intervals on the inner wall of the outer cylinder 1, which work with the blades on the cutter holders to further crush the waste residue, so as to achieve the purpose of refining the waste residue and thus avoid clogging of the leachate discharge. In addition, since a drain pipe 131 is provided, it can also quickly remove blockages if there is poor discharge or cleaning is required.
[0043] In the process, due to the complex components in the leachate, inevitably contains alkali metal, in order to avoid the leachate to the internal device caused by scaling and affect the normal operation, set the tension device, the first groove wheel 421 and the second groove wheel 422 in the tension device respectively with the inner side wall position of the corresponding end of the belt sliding abutment, support the belt tension, the nut of the limiting bolt 45 abuts in the slot position of the first sliding groove 421, the inner side wall of the adjusting nut 451 abuts in the slot position of the second sliding groove 422, the rotation of the limiting support plate 42 makes the belt drive keep tight state; when the belt wears, the tension degree is loose, rotate the adjusting nut 451, push the support plate 42 to rotate counterclockwise, when the two groove wheels abut against the belt again and keep tight state, abut against the nut position, the nut abuts in the slot position of the first sliding groove 421, make the support plate 42 keep stationary, rivet the adjusting nut 451 again, the inner side wall of the adjusting nut 451 abuts in the slot position of the second sliding groove 422 again, realize the purpose of adjusting the tension of the belt.
[0044] Among them, since the support plate 42 is connected by the sleeve joint of the support rod 41 and the middle circle position of the bearing, and the middle circle of the bearing can rotate under force, that is, one end of the support plate 42 can rotate under force, when the support plate 42 rotates, the two ends of the limiting bolt 45 will also have adaptive rotation and horizontal displacement in the horizontal direction, the support plate 42 and the limiting block 44 are provided with a spacing, and the first sliding groove 421 and the second sliding groove 422 are provided with a spacing, which provides a space for the adaptive rotation of the two ends of the limiting bolt 45, so as to meet the need of adjustment.
Claims
1. A leachate impurity macerating device characterized by: The utility model provides a water purifier, including the outer tube (1) who has the water inlet cylinder (11) and the water outlet cylinder (12) are connected, be equipped with the blade (3) on the inner wall of outer tube (1), the upper end of outer tube (1) is equipped with the cylinder cover (13), the lower end is connected with the blowdown pipe (131), be equipped with the transmission shaft (14) rotation in outer tube (1), be equipped with the knife rest group on the transmission shaft (14), the transmission shaft (14) is set out of cylinder cover (13) and is connected with the output end belt of the transmission motor (2) of fixedly being equipped on outer tube (1), still be equipped with the tensioning device of keeping the tension of belt on cylinder cover (13).
2. A leach liquor impurity macerator as claimed in claim 1, characterised in that: Be equipped with the fixed frame (21) in outer tube (1), be equipped with the insertion slot (22) in the middle part of fixed frame (21), one end of transmission shaft (14) is equipped with the ball joint (141), the other end is set out of cylinder cover (13), the ball joint (141) is inserted into insertion slot (22), the set out end of transmission shaft (14) is equipped with the runner (142), the runner (142) is connected with the output end belt of transmission motor (2).
3. A leach liquor impurity macerator as claimed in claim 1, wherein: The knife rest group includes first knife rest (51), second knife rest (52), third knife rest (53) and fourth knife rest (54) that are sequentially arranged from bottom to top, one auger blade sleeve (55) is arranged between every two adjacent knife rests, first knife rest (51) includes first fixed sleeve (511), three first connecting rods (512) are uniformly arranged in the circumferential direction of first fixed sleeve (511) and horizontally extend, first blade (513) is screwed on first connecting rod (512), second knife rest (52) includes second fixed sleeve (521), three second connecting rods (522) are uniformly arranged in the circumferential direction of second fixed sleeve (521) and horizontally extend, second blade (523) is screwed on second connecting rod (522), third knife rest (53) includes third fixed sleeve (531), three third connecting rods (532) are uniformly arranged in the circumferential direction of third fixed sleeve (531) and horizontally extend, third blade (533) is screwed on third connecting rod (532), fourth knife rest (54) includes fourth fixed sleeve (541), three fourth connecting rods (542) are uniformly arranged in the circumferential direction of fourth fixed sleeve (541) and horizontally extend, fourth blade (543) is screwed on fourth connecting rod (542).
4. A leach liquor impurity macerator as claimed in claim 3, characterised in that: Sleeve is arranged in the middle part of the three auger blade sleeves (55), strip positioning pin is arranged on the transmission shaft (14), positioning groove is arranged on the inner side wall of the three sleeves and four fixed sleeves at the position corresponding to the strip positioning pin, the positioning groove is sleeved on the outer side of the strip positioning pin, so that the transmission shaft (14) drives the three auger blade sleeves (55) and four knife rests to rotate synchronously.
5. A leachate impurity macerating device according to claim 4, wherein: The blade direction of first blade (513), second blade (523), third blade (533) and fourth blade (543) is consistent with the rotation direction of transmission shaft (14).
6. A leach liquor impurity macerator as claimed in claim 1, wherein: At least three blades (3) are equidistantly arranged on the inner wall of the outer cylinder (1) from top to bottom, and the at least three blades (3) are arranged in a spiral structure.
7. A leachate impurity macerator as claimed in claim 1, wherein: The belt for transmission is arranged outside the tensioning device, the tensioning device comprises a support (4) fixed on a cylinder cover (13), a bearing is embedded on the support (4), a supporting rod (41) is sleeved on the bearing, a supporting plate (42) is arranged on the supporting rod (41), a first groove wheel (421) and a second groove wheel (422) are arranged on the supporting plate (42), the groove surfaces of the two groove wheels respectively slide and abut against the inner side walls of the corresponding ends of the belt; an extension section (43) is arranged on one side of the supporting plate (42), a first sliding groove (431) is arranged on the extension section (43), a limiting block (44) is arranged on the cylinder cover (13) at a position corresponding to the extension section (43), a second sliding groove (441) is arranged on the limiting block (44), a limiting bolt (45) is threaded between the two sliding grooves, a nut is arranged on one end of the limiting bolt (45) threaded out of the first sliding groove (431), and an adjusting nut (451) is screwed on one end of the limiting bolt (45) threaded out of the second sliding groove (441).
8. A leach liquor impurity macerator as claimed in claim 1, wherein: A switch valve (132) is arranged on the blowdown pipe (131).