Desulfurized magnesium sulfite slurry cyclone

By using polytetrafluoroethylene or fiberglass materials and anti-corrosion coatings, combined with the design of nozzles and ultrasonic vibrators, the corrosion and clogging problems of hydrocyclones have been solved, achieving more efficient magnesium sulfite separation and stable equipment operation.

CN223902060UActive Publication Date: 2026-02-13DATANG LUBEI POWER GENERATION
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Patent Information

Application Number
CN202520387370.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-13
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Traditional desulfurized magnesium sulfite slurry hydrocyclones suffer from severe equipment corrosion, limited separation efficiency, and easy clogging.

Method used

The hydrocyclone is made of polytetrafluoroethylene or fiberglass, with an anti-corrosion coating on the inner wall. A stainless steel or ceramic filter plate is installed at the feed pipe, and a nozzle and a diverter ring are installed on the top. Combined with an ultrasonic vibrator and an automated flushing system, the flow channel structure is optimized to prevent clogging.

Benefits of technology

It improves the corrosion resistance and separation efficiency of hydrocyclones, reduces clogging, extends equipment life and reduces maintenance costs, and enhances the recovery quality and efficiency of magnesium sulfite.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a desulfurized magnesium sulfite slurry cyclone. The desulfurized magnesium sulfite slurry cyclone comprises: a cyclone; the installation head is fixedly connected to the position, located at the top end, of the outer surface of the cyclone, one end of the installation head is fixedly connected with a feeding pipe, the other end of the feeding pipe is provided with a connecting pipe through a connecting disc, the other end of the connecting pipe is fixedly connected with a filtering pipe with a sealing cover, and the filtering pipe is fixedly connected with the cyclone. A filter plate is mounted in the filter pipe through a mounting buckle, and a butt joint pipe is mounted at the other end of the filter pipe. According to the desulfurized magnesium sulfite slurry cyclone provided by the utility model, by optimizing the structural design and adopting a new anti-blocking technology, the corrosion resistance of the cyclone is improved, the fine particle separation capacity is enhanced, and the blocking phenomenon is reduced, so that the operation stability of equipment is improved, the service life is prolonged, and the maintenance cost is reduced; and the recovery quality and efficiency of magnesium sulfite are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to desulfurization magnesium sulfite slurry cyclone separation technical field especially relates to a kind of desulfurization magnesium sulfite slurry cyclone. BACKGROUND

[0002] Cyclone is a common separation and classification equipment, centrifugal sedimentation principle is often used. When the two-phase mixture to be separated enters cyclone tangentially from the periphery of cyclone at a certain pressure, strong three-dimensional elliptical type strong rotating shear turbulent flow motion is generated. Due to the size difference between coarse particles and fine particles, the centrifugal force, centripetal buoyancy, fluid drag and other sizes are different, affected by centrifugal sedimentation, most of the coarse particles are discharged through the underflow port of cyclone, and most of the fine particles are discharged through the overflow pipe, so as to achieve the purpose of separation and classification.

[0003] The working principle of cyclone is based on the principle of centrifugal sedimentation. When the mixture enters the device tangentially from the cyclone at a certain pressure, a strong rotating flow field is formed inside the cyclone. Under the action of centrifugal force, different components in the mixture will separate according to the difference in density and particle size. The components with higher density move outward under the action of centrifugal force, move downward along the wall, and are discharged through the underflow port. The components with lower density form upward vortex in the central area, and are discharged through the overflow port. In the magnesium desulfurization process, desulfurization magnesium sulfite slurry cyclone plays a key role in the desulfurization system. It is responsible for separating and processing magnesium sulfite slurry to realize the recycling or further processing of magnesium sulfite.

[0004] The traditional desulfurization magnesium sulfite slurry cyclone has many problems in practical application. For example, magnesium sulfite slurry has certain particularity, and its chemical properties are relatively active, which can easily react with metal parts in the cyclone, causing equipment corrosion. In addition, the separation efficiency of traditional cyclone is not ideal for fine particles in magnesium sulfite slurry, which affects the recycling quality of magnesium sulfite. In addition, the cyclone is prone to blockage during long-term operation, which not only reduces the working efficiency of the equipment, but also increases the maintenance cost and downtime.

[0005] Therefore, it is necessary to provide a desulfurization magnesium sulfite slurry cyclone to solve the above technical problems. UTILITY MODEL CONTENTS

[0006] The utility model provides a kind of desulfurization magnesium sulfite slurry cyclone, solve the problem that equipment corrosion is serious, separation efficiency is limited and easy to block in the use process of desulfurization magnesium sulfite slurry cyclone.

[0007] To solve the above technical problems, the desulfurization magnesium sulfite slurry cyclone provided by the utility model comprises: a cyclone;

[0008] The mounting head is fixedly connected to the outer surface of the cyclone at the top end, one end of the mounting head is fixedly connected with the feed pipe, the other end of the feed pipe is installed with the connecting pipe through the connecting disc, the other end of the connecting pipe is fixedly connected with the filter pipe with a sealing cover, the inside of the filter pipe is installed with the filter plate through the mounting buckle, and the other end of the filter pipe is installed with the butt joint pipe.

[0009] A plurality of perforations are arranged on the top of the cyclone, the top of the cyclone is installed with the flow distribution ring, the bottom of the flow distribution ring is installed with a plurality of nozzles with sealing rings, the top of the cyclone is installed with the overflow pipe, the bottom of the cyclone is installed with the underflow pipe with the mounting disc, the outer surface of the cyclone is installed with the ultrasonic vibrator, and the outer surface of the cyclone is installed with two supporting plates, one of which is installed with the conveying assembly at the top, and the outlet of the conveying assembly is installed with the conveying pipe.

[0010] The sealing cover is connected to the top of the filter pipe through bolts, and the sealing cover is removed for easy cleaning of the filter plate. The internal flow channel of the cyclone is designed with a special spiral flow channel structure, so that the magnesium sulfite slurry can form a more stable and uniform rotating flow field after entering the cyclone, reduce turbulence and local flow rate, reduce the possibility of particle collision and accumulation, thereby effectively preventing blockage, optimizing the cone angle and cone length of the cyclone, finding the best separation parameters according to the characteristics and particle distribution of the magnesium sulfite slurry, improving the separation efficiency of fine particles, improving the overflow pipe and the underflow pipe, adopting a gradually expanding structure design, reducing the slurry flow rate, reducing the risk of particle deposition and blockage at the outlet, and periodically cleaning the overflow pipe and the underflow pipe through the nozzle to keep the outlet unobstructed. The control of the flushing system composed of the nozzle, the flow distribution ring and the conveying assembly can be automatically controlled, and the flushing program can be automatically started according to the running time, pressure difference and other parameters of the cyclone, so as to ensure that the equipment is always in good running state.

[0011] Preferably, the top of the other supporting plate is installed with a control box, and one side of the control box is installed with a box door.

[0012] The inside of the control box is installed with a power switch and a controller for controlling the operation of the equipment.

[0013] Preferably, the top of the other supporting plate is installed with a mounting base, and the top of the mounting base is installed with a control switch.

[0014] Preferably, the conveying assembly comprises a protective cover, air holes are arranged on both sides of the protective cover, and a micro conveying pump is installed in the protective cover.

[0015] The micro conveying pump can convey liquid.

[0016] Preferably, the inlet of the micro-pump is provided with a suction pipe, the other end of the suction pipe is provided with a filter frame, and the other side of the filter frame is fixedly connected with an inlet pipe.

[0017] The other end of the inlet pipe is connected with a water tank of cleaning liquid, and the top of the filter frame is provided with a cover.

[0018] Preferably, the inside of the filter frame is provided with a fixing ring, and the side of the fixing ring is provided with a conical filter.

[0019] The conical filter is open towards the inlet pipe.

[0020] Compared with the prior art, the desulfurization magnesium sulfite slurry cyclone has the following advantages

[0021] Advantages:

[0022] The desulfurization magnesium sulfite slurry cyclone comprises a cyclone body, a feeding pipe, a cleaning liquid tank, a filter frame, a conical filter, an inlet pipe, a cover, a fixing ring, a conical filter, an ultrasonic vibrator, a plurality of nozzles, a connecting disc, a connecting pipe and a stainless steel or ceramic filter plate. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A preferred embodiment of the desulfurization magnesium sulfite slurry cyclone is shown in the structure diagram.

[0024] Figure 2 The structure diagram of the delivery assembly is shown.

[0025] Figure 3 The structure diagram of the nozzle is shown.

[0026] Figure 4 The utility model provides a structure schematic drawing of filter plate is provided for the utility model;

[0027] Figure 5 The utility model provides a structure schematic drawing of conical filter is provided for the utility model.

[0028] In the drawing, reference numerals: 1, cyclone, 2, flow divider ring, 3, overflow pipe, 4, conveying pipe, 5, feed pipe, 6, connecting pipe, 7, butt joint pipe, 8, filter pipe, 9, connecting disc, 10, mounting head, 11, ultrasonic vibrator, 12, mounting disc, 13, underflow pipe, 14, control box, 15, support plate, 16, mounting base, 17, control switch, 18, box door, 19, conveying assembly, 191, protective cover, 192, air hole, 193, micro conveying pump, 194, suction tube, 195, conical filter, 196, inlet pipe, 197, fixing ring, 198, filter frame, 20, perforation, 21, sealing ring, 22, spray head, 23, sealing cover, 24, mounting buckle, 25, filter plate. DETAILED DESCRIPTION

[0029] The utility model will be further explained below in connection with the drawings and embodiment.

[0030] Please combine with reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 And Figure 5 Among them, Figure 1 The utility model provides a structure schematic drawing of one preferred embodiment of desulfurization magnesium sulfite slurry cyclone is provided for the utility model; Figure 2 The utility model provides a structure schematic drawing of conveying assembly is provided for the utility model; Figure 3 The utility model provides a structure schematic drawing of spray head is provided for the utility model; Figure 4 The utility model provides a structure schematic drawing of filter plate is provided for the utility model; Figure 5 The utility model provides a structure schematic drawing of conical filter is provided for the utility model. Desulfurization magnesium sulfite slurry cyclone includes: cyclone 1;

[0031] Mounting head 10, the mounting head 10 fixedly connected at the outer surface of cyclone 1 is located at the top end position, one end of the mounting head 10 is fixedly connected with feed pipe 5, the other end of the feed pipe 5 is installed with connecting pipe 6 through connecting disc 9, the other end of the connecting pipe 6 is fixedly connected with a filter pipe 8 with sealing cover 23, the inside of the filter pipe 8 is installed with filter plate 25 through mounting buckle 24, the other end of the filter pipe 8 is installed with butt joint pipe 7;

[0032] A plurality of perforations 20 are formed in the top of the cyclone 1, the top of the cyclone 1 is provided with a flow splitter ring 2, the bottom of the flow splitter ring 2 is provided with a plurality of nozzles 22 with sealing rings 21, the top of the cyclone 1 is provided with an overflow pipe 3, the bottom of the cyclone 1 is provided with a bottom flow pipe 13 with a mounting disc 12, the outer surface of the cyclone 1 is provided with an ultrasonic vibrator 11, the outer surface of the cyclone 1 is provided with two support plates 15, the top of one of the support plates 15 is provided with a delivery assembly 19, the outlet of the delivery assembly 19 is provided with a delivery pipe 4;

[0033] The sealing cover 23 is connected to the top of the filter pipe 8 by bolts, and the sealing cover 23 is removed to facilitate cleaning of the filter plate 25. The internal flow channel of the cyclone 1 is designed with a special spiral flow channel structure, which can form a more stable and uniform rotating flow field for the magnesium sulfite slurry after entering the cyclone, reduce turbulence and local flow rate, reduce the possibility of particle collision and accumulation, thereby effectively preventing blockage, optimizing the cone angle and cone length of the cyclone 1, finding the best separation parameters according to the characteristics and particle distribution of the magnesium sulfite slurry, improving the separation efficiency of fine particles, improving the overflow pipe 3 and the bottom flow pipe 13, adopting a gradually expanding structure design, reducing the slurry flow rate, reducing the risk of particle deposition and blockage at the outlet, regularly cleaning the overflow pipe 3 and the bottom flow pipe 13 through the nozzles 22 to keep the outlet unobstructed, the control of the flushing system composed of the nozzles 22, the flow splitter ring 2 and the delivery assembly 19 can adopt an automatic control mode, automatically starting the flushing program according to the running time, pressure difference and other parameters of the cyclone, ensuring that the equipment is always in good operating condition, the frequency and power of the ultrasonic waves in the ultrasonic vibrator 11 can be optimized and adjusted according to the characteristics of the slurry and the structure of the equipment, the slurry entering the cyclone 1 forms a stable rotating flow field under the action of the special spiral flow channel structure, under the action of centrifugal force, magnesium sulfite particles move towards the cyclone wall, larger particles move downward along the cone wall and are discharged from the bottom flow port, smaller particles and clear liquid move towards the center to form an inner cyclone, the overflow pipe 3 and the bottom flow pipe 13 adopt a composite pipe structure lined with corrosion-resistant materials, such as steel pipes lined with hastelloy or titanium alloy, hastelloy and titanium alloy have excellent corrosion resistance and can work stably in the magnesium sulfite slurry environment for a long time, for the connection parts of the pipes, use corrosion-resistant sealing materials with good sealing performance, such as fluororubber sealing rings, to ensure that the connection parts do not leak and corrode, the nozzles 22 are inserted into the perforations 20, the sealing rings 21 increase the sealing performance, the other end of the delivery pipe 4 is connected to the flow splitter ring 2, the flow splitter ring 2 can supply the delivered liquid to each nozzle 22.

[0034] The top of the other support plate 15 is provided with a control box 14, one side of the control box 14 is provided with a box door 18;

[0035] The box door 18 is provided with a lock, and the control box 14 is internally provided with a power switch and a controller for controlling the operation of the equipment.

[0036] Another top of the support plate 15 is provided with a mounting base 16, and the top of the mounting base 16 is provided with a control switch 17.

[0037] The control switch 17 can control the operation of the equipment on the outer surface of the cyclone 1.

[0038] The conveying assembly 19 comprises a protective cover 191, both sides of the protective cover 191 are provided with air holes 192, and the inside of the protective cover 191 is provided with a micro conveying pump 193.

[0039] The micro conveying pump 193 can convey liquid, and the outlet of the conveying pump 193 is connected with the conveying pipe 4.

[0040] The inlet of the micro conveying pump 193 is provided with a suction pipe 194, the other end of the suction pipe 194 is provided with a filter frame 198, and the other side of the filter frame 198 is fixedly connected with an inlet pipe 196.

[0041] The other end of the inlet pipe 196 is connected with a water tank of cleaning liquid, the top of the filter frame 198 is provided with a cover, and the cover is fixedly connected through bolts.

[0042] The inside of the filter frame 198 is provided with a fixing ring 197, and one side of the fixing ring 197 is provided with a conical filter 195.

[0043] The conical filter 195 is open to the inlet pipe 196, and can filter the cleaning liquid.

[0044] The working principle of the desulfurization magnesium sulfite slurry cyclone provided by the utility model is as follows:

[0045] The polytetrafluoroethylene or glass fiber reinforced plastic is used as the material of the cyclone 1, a layer of anticorrosive coating such as epoxy resin coating or rubber coating is coated on the inner wall of the cyclone 1, the anticorrosive performance of the cyclone 1 is further enhanced, and the cyclone 1 also has certain wear resistance, a filter plate 25 with stainless steel or ceramic is installed at the other end of the feed pipe 5 through the connecting disc 9 and the connecting pipe 6, the filter plate 25 can filter the large particles in the desulfurization magnesium sulfite slurry, a flow dividing ring 2 with a plurality of spray heads 22 is installed at the top of the cyclone 1, during the operation of the equipment or when the equipment is stopped, cleaning liquid is delivered into the spray heads 22 through the delivery assembly 19, and then the cleaning liquid is sprayed out of the spray heads 22 to flush the inner wall, flow channel, overflow port and underflow port of the cyclone, high-pressure gas can destroy the adhesion between the particles, the clogging is loosened, and the loosened particles are taken out of the cyclone by the cleaning liquid, and an ultrasonic vibrator 11 is installed on the outer surface of the cyclone 1, the magnesium sulfite slurry in the cyclone 1 is vibrated at high frequency by the ultrasonic vibration, and the particles are prevented from depositing on the wall surface and key positions.

[0046] Compared with the related art, the desulfurization magnesium sulfite slurry cyclone has the following advantages

[0047] Beneficial effects:

[0048] In order to increase the corrosion resistance and operation stability of the desulfurization magnesium sulfite slurry cyclone, the polytetrafluoroethylene or glass fiber reinforced plastic is used as the material of the cyclone 1, a layer of anticorrosive coating such as epoxy resin coating or rubber coating is coated on the inner wall of the cyclone 1, the anticorrosive performance of the cyclone 1 is further enhanced, and the cyclone 1 also has certain wear resistance, a filter plate 25 with stainless steel or ceramic is installed at the other end of the feed pipe 5 through the connecting disc 9 and the connecting pipe 6, the filter plate 25 can filter the large particles in the desulfurization magnesium sulfite slurry, a flow dividing ring 2 with a plurality of spray heads 22 is installed at the top of the cyclone 1, during the operation of the equipment or when the equipment is stopped, cleaning liquid is delivered into the spray heads 22 through the delivery assembly 19, and then the cleaning liquid is sprayed out of the spray heads 22 to flush the inner wall, flow channel, overflow port and underflow port of the cyclone, high-pressure gas can destroy the adhesion between the particles, the clogging is loosened, and the loosened particles are taken out of the cyclone by the cleaning liquid, and an ultrasonic vibrator 11 is installed on the outer surface of the cyclone 1, the magnesium sulfite slurry in the cyclone 1 is vibrated at high frequency by the ultrasonic vibration, and the particles are prevented from depositing on the wall surface and key positions, the corrosion-resistant non-metallic material and the composite pipe structure with the inner lining of corrosion-resistant alloy are adopted, the corrosion resistance of the equipment is improved, the flushing device composed of the filter pipe 8, the overflow pipe 3 and the underflow pipe 13 and the spray heads 22 is adopted, the clogging is effectively prevented, and the long-term stable operation of the equipment is ensured.

[0049] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A desulfurized magnesium bisulfite slurry cyclone characterized by, Include: cyclone; mounting head, the mounting head is fixedly connected to the outer surface of the cyclone at the top end, one end of the mounting head is fixedly connected with the feed pipe, the other end of the feed pipe is installed with the connecting pipe through the connecting disc, the other end of the connecting pipe is fixedly connected with a filter tube with a sealing cover, the inside of the filter tube is installed with a filter plate through the mounting buckle, the other end of the filter tube is installed with a butt joint pipe; A plurality of perforations are provided in the top of the cyclone, a flow dividing ring is installed on the top of the cyclone, a plurality of nozzles with sealing rings are installed on the bottom of the flow dividing ring, an overflow pipe is installed on the top of the cyclone, a bottom flow pipe with a mounting disc is installed on the bottom of the cyclone, an ultrasonic vibrator is installed on the outer surface of the cyclone, two support plates are installed on the outer surface of the cyclone, one of the support plates is installed with a conveying assembly on the top, and a conveying pipe is installed on the outlet of the conveying assembly.

2. The desulfurized magnesium bisulfite slurry cyclone according to claim 1, characterized by, The top of the other support plate is installed with a control box, and a box door is installed on one side of the control box.

3. The desulfurized magnesium bisulfite slurry cyclone according to claim 1, characterized by, The top of the other support plate is installed with a mounting base, and a control switch is installed on the top of the mounting base.

4. The desulfurized magnesium bisulfite slurry cyclone according to claim 1, characterized by, The conveying assembly includes a protective cover, air holes are provided on both sides of the protective cover, and a micro conveying pump is installed in the protective cover.

5. The desulfurized magnesium bisulfite slurry cyclone according to claim 4, characterized by The inlet of the micro conveying pump is installed with a suction pipe, the other end of the suction pipe is installed with a filter frame, and the other side of the filter frame is fixedly connected with an inlet pipe.

6. The desulfurized magnesium bisulfite slurry cyclone according to claim 5, characterized by A fixing ring is installed in the filter frame, and a conical filter is installed on one side of the fixing ring.