Automatic detection mechanism for product welding position
By adjusting the detector angle using a rack and pinion structure and an L-plate, the problem of fixed detector angle in existing systems is solved, improving the accuracy and efficiency of welding position detection and enabling automatic product classification and rework.
Patent Information
- Application Number
- CN202520144510.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-22
AI Technical Summary
The existing welding position detectors have a fixed angle and cannot adapt to changes in production processes, resulting in insufficient detection accuracy, especially when changing product models, they cannot meet the requirements for welding position detection.
The device employs a rack and pinion structure, where the rack drives the half-gear to rotate and adjust the detector angle, while the L-plate pushes non-conforming products to be sorted, thus achieving automatic detection and sorting.
It improves the accuracy and efficiency of welding position detection, can adapt to the detection needs of different product models, and realizes automatic product classification and rework.
Smart Images

Figure CN223902408U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to automatic detection technical field, in particular, relate to a product welding position's automatic detection mechanism. BACKGROUND
[0002] With the development of manufacturing industry to high-end, precision direction, the product to the welding position precision requirement is higher and higher, for example, in the electronic chip manufacturing, welding position deviation needs to control in micron level, otherwise can influence chip performance even lead to product scrapping, in the field of aerospace, the welding position precision of aircraft parts is directly related to flight safety, any tiny deviation can cause serious consequences.
[0003] The angle and mode of the welding position of the existing equipment may change with the improvement or optimization of the production process, but the angle of the existing detector is mostly fixed, if the angle of the detector is fixed, when the product model is replaced, the detection requirement of the welding position of the new product may not be met. UTILITY MODEL CONTENT
[0004] The utility model discloses a product welding position's automatic detection mechanism, through rack and L board, the welding position angle and mode of the existing equipment may change with the improvement or optimization of the production process, but the angle of the existing detector is mostly fixed, if the angle of the detector is fixed, when the product model is replaced, the detection requirement of the welding position of the new product may not be met.
[0005] To solve the above technical problem, the utility model is realized through the following technical schemes:
[0006] The utility model discloses a product welding position's automatic detection mechanism, including the bottom plate, the top outer wall of bottom plate is fixedly connected with a plurality of support legs, a plurality of support legs's outer wall is fixedly connected with the fixed frame, the inner wall of fixed frame is fixedly connected with first motor, first motor's bottom output is fixedly connected with the rotating roller through the shaft coupling, the outer wall of rotating roller is fixedly connected with the pulley, the outer wall of pulley is transmission is connected with the belt, the outer wall of belt is transmission is connected with pulley two, the inner wall of pulley two is fixedly connected with rotating roller two, the outer wall of rotating roller two and rotating roller is transmission is connected with the conveyer belt, and the top outer wall of support leg is provided with detection mechanism.
[0007] The detection mechanism comprises a fixing frame two, a plurality of fixed plates are fixedly connected to the outer wall of the fixing frame two, a plurality of fixed shafts are fixedly connected to the inner wall of the fixed plates, a plurality of fixed shafts two are fixedly connected to the inner wall of the fixed plates, half gears are rotatably connected to the outer wall of the fixed shaft two, fixed plates two are fixedly connected to the outer wall of the end, away from the fixed shaft two, of the half gears, detectors are fixedly connected to the outer wall of one side, away from the half gears, of the fixed plates two, a connecting plate is fixedly connected to the outer wall of the fixing frame two, an electric push rod is fixedly connected to the inner wall of the connecting plate, a fixed block is fixedly connected to the bottom output end of the electric push rod, a rack is fixedly connected to the outer wall of the end, away from the electric push rod, of the fixed block, the rack is meshingly connected with the half gears, and a pushing mechanism is arranged on the outer wall of the supporting leg.
[0008] Further, the pushing mechanism comprises a connecting block, the outer wall of the connecting block is fixedly connected with the outer wall of the supporting leg, and the top outer wall of the bottom plate is fixedly connected with a collecting box.
[0009] Further, the outer wall of the connecting block is fixedly connected with a fixed column, and the inner wall of the fixed column is fixedly connected with a rotating shaft.
[0010] Further, the outer wall of the rotating shaft is rotatably connected with a rotating plate, and the outer wall of the connecting block is fixedly connected with a fixed column two.
[0011] Further, the inner wall of the fixed column two is fixedly connected with a rotating shaft two, and the outer wall of the rotating shaft two is rotatably connected with an L plate.
[0012] Further, the outer wall of the L plate and the inner wall of the rotating plate are fixedly connected with a rotating shaft three, and the outer wall of the rotating shaft three is fixedly connected with a push plate.
[0013] Further, the outer wall of the connecting block is fixedly connected with a fixed plate three, and the inner wall of the fixed plate three is fixedly connected with a gas cylinder.
[0014] Further, the bottom output end of the gas cylinder is fixedly connected with a fixed shaft three, and the outer wall of the end, away from the gas cylinder, of the fixed shaft three is fixedly connected with the bottom outer wall of the L plate.
[0015] The utility model has the following beneficial effects:
[0016] 1、The utility model discloses a rack is set up, when the rack is forced to move, will drive half gear to rotate, when half gear starts to rotate, the detector connected with half gear will be driven to rotate, can use the angle of half gear rotation to control the angle of detection rotation at this time, by adjusting the angle of detector, can make it with the best detection angle of welding position, thereby more clearly obtains the image or data of welding position, reduces the detection error, improves the detection precision.
[0017] 2、The utility model discloses a through the setting L board, L board will rotate through pivot no.
[0018] Of course, implementing any product of the utility model does not necessarily need to simultaneously reach all advantages mentioned above. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduce, obviously, the following description in the drawing is only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0020] Figure 1 It is the whole structure schematic diagram of the utility model;
[0021] Figure 2 It is the whole structure sectional view of the utility model;
[0022] Figure 3 It is the right view structure schematic diagram of the utility model;
[0023] Figure 4 It is the rack structure schematic diagram of the utility model;
[0024] Figure 5 It is the rotating plate structure schematic diagram of the utility model.
[0025] In the drawing, the component list of each sign is as follows:
[0026] 1, bottom plate; 101, support leg; 103, fixed frame; 104, first motor; 105, rotating roller; 106, pulley; 107, belt; 108, pulley two; 109, rotating roller two; 110, conveyor belt; 2, detection mechanism; 201, fixed frame two; 202, fixed plate; 203, fixed shaft; 204, fixed shaft two; 205, half gear; 206, fixed plate two; 207, detector; 208, connecting plate; 209, electric push rod; 210, fixed block; 211, rack; 3, push mechanism; 301, connecting block; 302, fixed column; 303, rotating plate; 304, rotating shaft; 305, fixed column two; 306, rotating shaft two; 307, L plate; 308, push plate; 309, rotating shaft three; 310, fixed plate three; 311, air cylinder; 312, fixed shaft three; 313, collection box. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0028] Please refer to Figures 1-5 As shown in the drawings, the utility model is a kind of automatic detection mechanism of product welding position, including bottom plate 1, the top outer wall of bottom plate 1 is fixedly connected with several support legs 101, the outer wall of several support legs 101 is fixedly connected with fixed frame 103, the inner wall of fixed frame 103 is fixedly connected with first motor 104, the bottom output end of first motor 104 is fixedly connected with rotating roller 105 by coupling, the outer wall of rotating roller 105 is fixedly connected with pulley 106, the outer wall of pulley 106 is drivingly connected with belt 107, the outer wall of belt 107 is drivingly connected with pulley two 108, the inner wall of pulley two 108 is fixedly connected with rotating roller two 109, staff starts first motor 104, when first motor 104 starts, rotating roller 105 will be driven to rotate, when rotating roller 105 rotates, pulley 106 will be driven to rotate, at this time, pulley 106 will drive belt 107 to rotate, when belt 107 rotates, pulley two 108 will be driven to rotate, when pulley two 108 rotates, rotating roller two 109 will be driven to rotate, when rotating roller two 109 rotates, conveyor belt 110 will be driven to rotate, the outer wall of rotating roller two 109 and rotating roller 105 is drivingly connected with conveyor belt 110, the top outer wall of support leg 101 is provided with detection mechanism 2;
[0029] The testing mechanism 2 includes a second fixed frame 201. Several fixed plates 202 are fixedly connected to the outer wall of the second fixed frame 201. A fixed shaft 203 is fixedly connected to the inner wall of the fixed plates 202. A second fixed shaft 204 is fixedly connected to the inner wall of the fixed plates 202. A half-gear 205 is rotatably connected to the outer wall of the second fixed shaft 204. A second fixed plate 206 is fixedly connected to the outer wall of the half-gear 205 away from the second fixed shaft 204. A detector 207 is fixedly connected to the outer wall of the second fixed plate 206 away from the half-gear 205. The detector 207 is model MV-CE020-10GC and possesses… With a resolution of 2 million pixels, the fine details of the welding position can be clearly presented. A connecting plate 208 is fixedly connected to the outer wall of the fixing bracket 201. An electric push rod 209 is fixedly connected to the inner wall of the connecting plate 208. A fixing block 210 is fixedly connected to the bottom output end of the electric push rod 209. A rack 211 is fixedly connected to the outer wall of the end of the fixing block 210 away from the electric push rod 209. The electric push rod 209 drives the rack 211 to move. When the rack 211 moves, it drives the half gear 205 to rotate. The rack 211 and the half gear 205 are meshed and connected. A pushing mechanism 3 is provided on the outer wall of the support leg 101.
[0030] When the staff starts the electric actuator 209, the electric actuator 209 will drive the rack 211 to move. When the rack 211 moves, it will drive the half gear 205 to rotate. Then the detector 207 connected to the half gear 205 will be driven to rotate. The angle of rotation of the detector 207 is controlled by the distance the rack 211 moves, thereby achieving the effect of adjusting the angle of the detector 207.
[0031] The pushing mechanism 3 includes a connecting block 301. The outer wall of the connecting block 301 is fixedly connected to the outer wall of the support leg 101. A collection box 313 is fixedly connected to the top outer wall of the base plate 1. A fixing column 302 is fixedly connected to the outer wall of the connecting block 301. A rotating shaft 304 is fixedly connected to the inner wall of the fixing column 302. A rotating plate 303 is rotatably connected to the outer wall of the rotating shaft 304. A second fixing column 305 is fixedly connected to the outer wall of the connecting block 301. A second rotating shaft 306 is fixedly connected to the inner wall of the second fixing column 305. When the L plate 307 is subjected to force and rotates, it will drive the push plate 308 to rotate as well. At this time, the push plate 308 will drive the rotating plate 303 to rotate on the rotating shaft 304. The L plate 307 is rotatably connected to the outer wall of the second rotating shaft 306.
[0032] The collection box 313 is divided into two parts. One part is used to store qualified products that pass the test, while unqualified products will be pushed by the push plate 308 and fall into the unqualified area for storage.
[0033] The inner wall of the rotating plate 303 and the L-shaped plate 307 is fixedly connected with a rotating shaft three 309, the outer wall of the rotating shaft three 309 is fixedly connected with a push plate 308, the outer wall of the connecting block 301 is fixedly connected with a fixed plate three 310, the inner wall of the fixed plate three 310 is fixedly connected with a cylinder 311, the cylinder 311 drives the L-shaped plate 307 to move forward through a fixed shaft three 312, at this time the L-shaped plate 307 rotates through the rotating shaft two 306, when the L-shaped plate 307 starts to rotate, the rotating shaft three 309 moves forward and backward, the bottom output end of the cylinder 311 is fixedly connected with the fixed shaft three 312, and the outer wall, away from the cylinder 311, of one end of the fixed shaft three 312 is fixedly connected with the bottom outer wall of the L-shaped plate 307;
[0034] The staff starts the cylinder 311, when the cylinder 311 starts to work, the L-shaped plate 307 is pushed forward, at this time the L-shaped plate 307 rotates through the rotating shaft two 306, at this time the L-shaped plate 307 drives the push plate 308 to move forward, when the push plate 308 moves forward, the rotating plate 303 moves through the rotating shaft 304, at this time the rotating plate 303 and the L-shaped plate 307 stretch and shrink, and then the push plate 308 drives the unqualified products to move, so that the unqualified products fall into the unqualified product area.
[0035] One specific application of the embodiment is:
[0036] When the staff needs to use the device, first, the product to be detected is placed on the conveying belt 110, and then the first motor 104 is started, when the first motor 104 is started, the rotating roller 105 is driven to rotate, when the rotating roller 105 rotates, the belt pulley 106 is driven to rotate, at this time, the belt pulley 106 drives the belt 107 to rotate, when the belt 107 rotates, the belt pulley two 108 is driven to rotate, when the belt pulley two 108 rotates, the rotating roller two 109 is driven to rotate, when the rotating roller two 109 rotates, the conveying belt 110 starts to convey forward, and then the electric push rod 209 is started, when the electric push rod 209 starts to work, the rack 211 is driven to move forward and backward, when the rack 211 is forced to move, the half gear 205 is driven to rotate, at this time, only the direction of the movement of the rack 211 needs to be controlled to control the direction of the rotation of the half gear 205, when the half gear 205 starts to rotate, the detector 207 connected with the half gear 205 is driven to rotate, at this time, the angle of rotation of the half gear 205 can be used to control the angle of rotation of the detector 207, so that the effect of adjusting the angle of the detector 207 is achieved, and then the products that have completed detection continue to be conveyed forward, the qualified products directly fall into the qualified area in the collecting box 313, and the unqualified products, the detector 207 transmits information to the air cylinder 311, when the air cylinder 311 receives the information transmitted by the detector 207, the L plate 307 is pushed forward, at this time, the L plate 307 is rotated through the rotating shaft two 306, when the L plate 307 moves forward, the push plate 308 is driven to move forward, when the push plate 308 moves forward, the rotating plate 303 is driven to move through the rotating shaft 304, at this time, the rotating plate 303 and the L plate 307 are telescopic, and then the push plate 308 drives the unqualified products to be pushed, so that the unqualified products can fall into the unqualified product area.
[0037] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. An automatic detection mechanism of a product welding position, comprising a base plate (1), characterized in that: The top outer wall of the bottom plate (1) is fixedly connected with a plurality of supporting legs (101), the outer wall of the plurality of supporting legs (101) is fixedly connected with a fixing frame (103), the inner wall of the fixing frame (103) is fixedly connected with a first motor (104), the bottom output end of the first motor (104) is fixedly connected with a rotating roller (105) through a shaft coupling, the outer wall of the rotating roller (105) is fixedly connected with a belt pulley (106), the outer wall of the belt pulley (106) is drivingly connected with a belt (107), the outer wall of the belt (107) is drivingly connected with a belt pulley two (108), the inner wall of the belt pulley two (108) is fixedly connected with a rotating roller two (109), the outer walls of the rotating roller two (109) and the rotating roller (105) are both drivingly connected with a conveyor belt (110), and the top outer wall of the supporting leg (101) is provided with a detection mechanism (2). The detection mechanism (2) comprises a fixing frame two (201), a plurality of fixed plates (202) are fixedly connected to the outer wall of the fixing frame two (201), fixed shafts (203) are fixedly connected to the inner walls of the plurality of fixed plates (202), fixed shafts two (204) are fixedly connected to the inner walls of the plurality of fixed plates (202), half gears (205) are rotatably connected to the outer walls of the fixed shafts two (204), fixed plates two (206) are fixedly connected to the outer walls of the ends, away from the fixed shafts two (204), of the half gears (205), detectors (207) are fixedly connected to the outer walls of the sides, away from the half gears (205), of the fixed plates two (206), a connecting plate (208) is fixedly connected to the outer wall of the fixing frame two (201), an electric push rod (209) is fixedly connected to the inner wall of the connecting plate (208), a fixed block (210) is fixedly connected to the bottom output end of the electric push rod (209), a rack (211) is fixedly connected to the outer wall of the end, away from the electric push rod (209), of the fixed block (210), the rack (211) is meshingly connected with the half gear (205), and the outer wall of the supporting leg (101) is provided with a pushing mechanism (3).
2. The automatic detection mechanism of a product welding position according to claim 1, characterized in that, The pushing mechanism (3) comprises a connecting block (301), the outer wall of the connecting block (301) is fixedly connected with the outer wall of the supporting leg (101), and the top outer wall of the bottom plate (1) is fixedly connected with a collecting box (313).
3. The automatic detection mechanism of a product welding position according to claim 2, characterized in that, The outer wall of the connecting block (301) is fixedly connected with a fixed column (302), and the inner wall of the fixed column (302) is fixedly connected with a rotating shaft (304).
4. The automatic detection mechanism of a product welding position according to claim 3, characterized in that, The outer wall of the rotating shaft (304) is rotatably connected with a rotating plate (303), and the outer wall of the connecting block (301) is fixedly connected with a fixed column two (305).
5. The automatic detection mechanism of a product welding position according to claim 4, characterized in that, The inner wall of the fixed column two (305) is fixedly connected with a rotating shaft two (306), and the outer wall of the rotating shaft two (306) is rotatably connected with an L-shaped plate (307).
6. The automatic detection mechanism of a product welding position according to claim 5, characterized in that, The inner walls of the L-shaped plate (307) and the rotating plate (303) are both fixedly connected with a rotating shaft three (309), and the outer wall of the rotating shaft three (309) is fixedly connected with a push plate (308).
7. The automatic detection mechanism of a product welding position according to claim 6, characterized in that, The outer wall of the connecting block (301) is fixedly connected with a fixing plate three (310), and the inner wall of the fixing plate three (310) is fixedly connected with a gas cylinder (311).
8. The automatic detection mechanism of a product welding position according to claim 7, characterized in that, The bottom output end of the gas cylinder (311) is fixedly connected with a fixing shaft three (312), and the outer wall of the end, away from the gas cylinder (311), of the fixing shaft three (312) is fixedly connected with the bottom outer wall of the L-shaped plate (307).