Forming device for producing high-safety metalized film

The dust collection system, which combines brush rollers and a fan, solves the problems of frequent brush roller replacement and dust spread in traditional cleaning methods, achieving efficient and safe film cleaning.

CN223902441UActive Publication Date: 2026-02-13ANHUI NINGGUO HAIWEI ELECTRONICS
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Patent Information

Application Number
CN202520361887.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-13
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Traditional cleaning methods for metallized films require frequent replacement of the dust-adhesive rollers, and high-pressure air blowing causes dust to spread, resulting in poor cleaning effectiveness.

Method used

The system employs a combination of brush rollers, a fan, and a dust collection system. The brush rollers rotate to clean up the dust, while the fan draws in the dust and collects it into the dust collection box through the dust collection pipe, thus preventing the dust from spreading.

Benefits of technology

It achieves efficient cleaning, reduces the frequency of brush roller replacement, avoids dust spread, and improves cleaning effect and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223902441U_ABST
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Abstract

The utility model relates to the technical field of metal films, and discloses a forming device for producing a high-safety metallized film, which comprises a workbench, two left placing frames and two right placing frames are respectively and fixedly arranged on the left side and the right side of the upper surface of the workbench, and side supports are arranged between the left placing frames and the right placing frames. The side supports are fixedly connected to the upper surface of the workbench, and a dust collection mechanism is rotationally arranged between the side supports. By arranging the brush roller, dust and other particles on the surface of a film can be cleaned when the brush roller rotates, meanwhile, a fan is arranged, a dust collection pipe is arranged in the brush roller, and dust cleaned by bristles of the brush roller can be recycled into a dust collection box through an expansion pipe, a net plate and through holes in the surface of the outer wall of the brush roller; and the situation that dust and other particles diffuse into the environment in the brushing and sweeping process and finally fall back to the surface of the thin film again is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal film technical field, concretely is a kind of forming device of production high security metallized film. BACKGROUND

[0002] The forming device of metallized film is the key equipment for manufacturing metallized film, usually including substrate processing system, metallization processing system, cooling system, post-processing system, control system etc., and the substrate processing system generally needs to pass through unwinding, cleaning etc. Process, the traditional cleaning process generally adopts dust-sticking roller cleaning or high-pressure air blowing, but these two ways have certain disadvantages, the dust-sticking roller surface has certain tackiness, when cleaning film, dust-sticking roller needs to be replaced periodically, and although the latter is relatively fast in cleaning, dust particles blown from the film surface can spread to the air, and easily fall back to the film surface, so the cleaning effect is limited.

[0003] Therefore, the person skilled in the art provides a forming device for producing high safety metallized film to solve the problems raised in the above background. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of forming device of production high safety metallized film to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of forming device for producing high safety metallized film, including workbench, the upper surface of the workbench left and right sides is respectively fixedly installed with two left racks and two right racks, dust collection mechanism is rotatably arranged between the left rack and the right rack, and the dust collection mechanism is fixed to the upper surface of the workbench.

[0007] As a further scheme of the utility model: the rotating dust collection mechanism includes brush roll, the outer surface of the brush roll is provided with bristle, the brush roll is hollow, and a through hole is formed in the outer wall of the brush roll at equal intervals;A second motor is fixedly installed on the outer side of one of the side supports, the driving end of the second motor is fixedly connected with one end of the brush roll, a fan is fixedly installed on the lower surface of the workbench, a detachable dust collection box is installed on the air outlet end of the fan, a bend pipe is fixedly connected to the air inlet end of the fan, a dust collection pipe is connected to the other end of the bend pipe, and the dust collection pipe extends into the brush roll.

[0008] As a further scheme of the utility model: the dust collection pipe and the brush roll are coaxial, the lower surface of the dust collection pipe is fixedly connected with an expansion pipe, and the lower surface of the expansion pipe is fixedly installed with a mesh plate.

[0009] As a further scheme of the utility model: the top of two left racks is equipped with left placing groove in U type, the top of two right racks is equipped with right placing groove and right sleeve joint groove respectively.

[0010] As a further scheme of the utility model: the extension plate is fixedly connected on the right rack with right placing groove, the upper surface of the extension plate is slidably provided with sliding plate, the upper surface of the sliding plate is fixedly installed with first motor, the driving end of the first motor points to the right placing groove, the upper surface of the extension plate is fixedly installed with air cylinder, the driving end of the air cylinder is fixedly connected with L-shaped connecting rod, the other end of the L-shaped connecting rod is fixedly connected to the surface of the sliding plate.

[0011] As a further scheme of the utility model: the side of the left rack close to the right rack is rotatably provided with left guide roller, the side of the right rack close to the left rack is rotatably provided with right guide roller.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] By setting up the brush roller, the dust and other particles on the film surface can be cleaned when the brush roller rotates, and the fan is set up, and the dust collection pipe is set into the brush roller, the dust and other particles cleaned by the brush hairs of the brush roller can be sucked into the dust collection pipe by the expansion pipe, the mesh plate and the through holes on the outer wall surface of the brush roller, and finally recycled into the dust collection box, avoiding the situation that the dust and other particles spread into the environment during the sweeping process and finally fall back to the film surface, the whole process is simple and fast, the cleaning is more efficient, the cleaning effect is better, and the brush roller does not need to be replaced frequently, reducing the cost. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural schematic view of a forming device for producing high-safety metallized film;

[0015] Figure 2 It is a right view of the forming device for producing high-safety metallized film without brush roller;

[0016] Figure 3 It is Figure 1 a structural schematic view in A-A direction;

[0017] Figure 4 It is Figure 3 a structural schematic view in B-B direction.

[0018] In the figure: 1, workbench; 2, left rack; 3, dust collection pipe; 4, left placement groove; 5, left guide roller; 6, right rack; 7, right placement groove; 8, right sleeve groove; 9, extension plate; 10, sliding plate; 11, first motor; 12, L-shaped connecting rod; 13, right guide roller; 14, brush roller; 15, side bracket; 16, second motor; 17, elbow pipe; 18, fan; 19, dust collection box; 20, expansion pipe; 21, mesh plate; 22, through hole; 23, air cylinder. DETAILED DESCRIPTION

[0019] Please refer to Figures 1-4 In the embodiment of the utility model, a forming device for producing high-safety metallized film is provided, which comprises a workbench 1, two left racks 2 and two right racks 6 are fixedly installed on the upper surface of the workbench 1, a side bracket 15 is arranged between the left rack 2 and the right rack 6, the side bracket 15 is fixedly connected to the upper surface of the workbench 1, and a dust collection mechanism is rotatably arranged between the side brackets 15.

[0020] Preferably, the rotating dust collection mechanism comprises a brush roller 14, the outer surface of the brush roller 14 is provided with bristles, the brush roller 14 is hollow, and through holes 22 are equidistantly formed in the outer wall of the brush roller 14; one side of the brush roller 14 is fixedly connected to the driving end of a second motor 16.

[0021] Preferably, a fan 18 is fixedly installed on the lower surface of the workbench 1, a detachable dust collection box 19 is installed at the air outlet end of the fan 18, an elbow pipe 17 is fixedly connected to the air inlet end of the fan 18, one end of the elbow pipe 17 is connected to a dust collection pipe 3, and the dust collection pipe 3 extends into the brush roller 14.

[0022] Preferably, the dust collection pipe 3 and the brush roller 14 are coaxial, the lower surface of the dust collection pipe 3 is fixedly connected to an expansion pipe 20, and the lower surface of the expansion pipe 20 is fixedly installed with a mesh plate 21.

[0023] Preferably, the top of each of the two left racks 2 is provided with a left placement groove 4 in the shape of a U, which is used for placing a winding drum of a metallized film roll; the top of each of the two right racks 6 is provided with a right placement groove 7 and a right sleeve groove 8, which are used for placing a winding drum of a recycled metallized film roll; one end of the winding drum is inserted into the right sleeve groove 8, and the other end is directly mounted in the right placement groove 7.

[0024] Preferably, an extension plate 9 is fixedly connected to the outer side of the right rack 6 provided with the right placement groove 7, a sliding plate 10 is slidably arranged on the upper surface of the extension plate 9, a first motor 11 is fixedly installed on the upper surface of the sliding plate 10, the driving end of the first motor 11 points to the right placement groove 7, an air cylinder 23 is fixedly installed on the upper surface of the extension plate 9, an L-shaped connecting rod 12 is fixedly connected to the driving end of the air cylinder 23, and the other end of the L-shaped connecting rod 12 is fixedly connected to the surface of the sliding plate 10.

[0025] Preferably, the left placing rack 2 is rotationally arranged with a left guide roller 5 on the side close to the right placing rack 6, and the right placing rack 6 is rotationally arranged with a right guide roller 13 on the side close to the left placing rack 2.

[0026] The working principle of the utility model is: when the metalized film is formed, the surface needs to be cleaned, the winding drum of the unwound metalized film is placed at the left placing groove 4, the winding drum of the recycled metalized film is installed at the right sleeve groove 8 and the right placing groove 7, the first motor 11 is moved by the cylinder 23, the driving end of the first motor 11 and the end of the winding drum of the recycled metalized film are mutually clamped, thereby controlling the winding drum to rotate and recycle the metalized film, then the metalized film is sequentially passed below the left guide roller 5, the brush roller 14 and the right guide roller 13, and is fixed to the surface of the winding drum of the recycled metalized film, the first motor 11, the second motor 16 and the fan 18 are turned on, when the second motor 16 is turned on, the brush roller 14 rotates, the surface of the brush roller 14 is used to brush and clean the surface of the film, at the same time, the outer wall of the brush roller 14 is provided with a through hole 22, the suction force is generated from the mesh plate 21 when the fan 18 is turned on, the dust and other particulate matters brushed are finally passed through the through hole 22 and the mesh plate 21, enter the inside of the expansion pipe 20, and are recycled into the dust collecting box 19 through the dust collecting pipe 3 and the elbow pipe 17, the whole process is simple and fast, the cleaning is more efficient and better, and the dust and other particulate matters are not easy to diffuse into the environment and fall back to the surface of the film.

[0027] The above is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A forming device for producing high security metallized films, comprising a worktable (1), characterized in that: The upper surface of the workbench (1) is fixedly provided with two left placing racks (2) and two right placing racks (6) on the left and right sides, respectively, a side support (15) is arranged between the left placing rack (2) and the right placing rack (6), the side support (15) is fixedly connected to the upper surface of the workbench (1), and a dust collection mechanism is rotatably arranged between the side supports (15).

2. A forming device for producing a high security metallized film according to claim 1, characterized in that: The dust collection mechanism comprises a brush roller (14), the outer surface of the brush roller (14) is provided with bristles, the brush roller (14) is hollow, equidistant through holes (22) are formed in the outer wall of the brush roller (14), one side of the brush roller (14) is fixedly connected to the driving end of a second motor (16) fixedly arranged on the outer side of one of the side supports (15), a fan (18) is fixedly arranged on the lower surface of the workbench (1), a detachable dust collection box (19) is arranged on the air outlet end of the fan (18), a bend pipe (17) is fixedly connected to the air inlet end of the fan (18), a dust collection pipe (3) is connected to the other end of the bend pipe (17), and the dust collection pipe (3) extends into the brush roller (14).

3. A forming device for producing a high security metallized film according to claim 2, characterized in that: The dust collection pipe (3) and the brush roller (14) are coaxial, the lower surface of the dust collection pipe (3) is fixedly connected with an expansion pipe (20), and the lower surface of the expansion pipe (20) is fixedly provided with a mesh plate (21).

4. The forming apparatus for producing high security metallized film according to claim 1, wherein: The top of each of the two left placing racks (2) is provided with a left placing groove (4) in a U-shaped structure, and the top of each of the two right placing racks (6) is provided with a right placing groove (7) and a right sleeving groove (8).

5. A forming device for producing a high security metallized film according to claim 4, characterized in that: An extension plate (9) is fixedly connected to the outer side of the right placing rack (6) provided with the right placing groove (7), a sliding plate (10) is slidably arranged on the upper surface of the extension plate (9), a first motor (11) is fixedly arranged on the upper surface of the sliding plate (10), the driving end of the first motor (11) is directed to the right placing groove (7), a pneumatic cylinder (23) is fixedly arranged on the upper surface of the extension plate (9), the driving end of the pneumatic cylinder (23) is fixedly connected with an L-shaped connecting rod (12), and the other end of the L-shaped connecting rod (12) is fixedly connected to the surface of the sliding plate (10).

6. The forming apparatus for producing high security metallized film according to claim 1, wherein: The side of the left placing rack (2) close to the right placing rack (6) is rotatably provided with a left guide roller (5), and the side of the right placing rack (6) close to the left placing rack (2) is rotatably provided with a right guide roller (13).