Coating on-line cleaning device

Abstract

The utility model relates to the technical field of online cleaning equipment, in particular to a coating online cleaning device. The cleaning device comprises a rack, an air cylinder is arranged on the rack, one end of the air cylinder is fixed to the rack, and the other end of the air cylinder is connected with the cleaning device body and used for controlling the whole cleaning device body to ascend and descend. A lead screw is arranged at the tail end of the air cylinder and connected with a motor and a wiping device, and the motor is matched with the lead screw and used for controlling the wiping device to move left and right. The wiping device comprises a wiping jig used for cleaning the coating back roller and a damping device used for stably pressing the wiping jig on the coating back roller. The arc-shaped wiping jig matched with the coating back roller and the damping device are arranged, so that the wiping jig is better attached to the coating back roller, the wiping effect is effectively improved, non-stop automatic wiping is achieved, working efficiency is improved, potential safety hazards caused by manual wiping are eradicated, and meanwhile the situation that workers enter a coating chamber, so that the coating back roller is scraped due to the fact that the workers enter the coating chamber is avoided. And the appearance quality of an optical product is influenced.

Description

TECHNICAL FIELD

[0001] The utility model relates to online cleaning equipment technical field, concretely is a kind of coating online cleaning device. BACKGROUND

[0002] In the film coating production process, there are tiny dust particles in film material or environment, and the tiny particles are clamped between the coating back roll and the film material, causing slight deformation of the film material, and black point-shaped defects appear in projection inspection after gluing. High requirements are required for optical products, and strong light reflection and transmission inspection, color light source projection inspection will be carried out. The above-mentioned tiny particles are clamped between the coating back roll and the film material, causing slight deformation of the film material, causing the glue layer in the deformation area to be different from other areas, and the refractive index of the glue layer and the film material is different, thereby forming a projection black point phenomenon, but high requirements for optical products are strictly prohibited from such defects.

[0003] The film online dust removal device can reduce the number of tiny particles, but cannot completely remove the tiny particles on the film material. At the same time, the higher the level of dust-free room, the fewer the tiny particles, but it is also impossible to completely eliminate the generation of tiny particles, so it is necessary to install a dust removal device and an online cleaning device on the coating back roll to produce such high-quality optical products.

[0004] The dust removal device on the coating back roll can remove the particles on the back roll in time, but once the particles that cannot be removed by the dust removal device appear, personnel need to enter the coating chamber for wiping operation, which will affect the airflow in the coating chamber and cause vortex. However, maintaining uniform airflow is crucial to the stability of the dust-free room, and the entry and exit of personnel during the coating process will cause the number of point defects of optical products to increase, and in severe cases, dense point defects will occur, causing the product appearance to be unqualified.

[0005] At the same time, if the particles on the coating back roll are not wiped off in time, projection black point defects will occur, and in severe cases, periodic defects will occur. In addition, manual cleaning by personnel also has safety hazards, and manual wiping operation cannot clean the middle position well when coating wide products.

[0006] Therefore, it is urgent to improve the online cleaning method without affecting the stability of the dust-free room, so that personnel do not enter the coating chamber, and the equipment can be automatically cleaned, the production speed is not reduced, the work efficiency is improved, and the personnel safety operation is ensured.

[0007] In order to solve the above problems, the utility model provides a kind of coating online cleaning device. SUMMARY

[0008] The utility model aims at providing a kind of coating online cleaning device to solve the problems raised in the above background.

[0009] In order to solve the above technical problems, the utility model provides the following technical scheme:

[0010] The application discloses an online cleaning device for coating, which comprises a frame

[0011] A cylinder is fixed to one end of the frame and connected with the cleaning device at the other end, and is used for controlling the rising and falling of the whole cleaning device.

[0012] A screw rod is arranged at the end of the cylinder, and a motor and a wiping device are connected to the screw rod, and the motor is used for controlling the left and right movement of the wiping device.

[0013] The wiping device comprises a wiping jig used for cleaning a coating back roll and a damping device used for stably pressing the wiping jig on the coating back roll.

[0014] More preferably, the wiping jig is a teflon jig matched with the coating back roll, and a dust-free cloth is wrapped on the jig to realize the automatic cleaning of the coating back roll.

[0015] More preferably, the damping device comprises a sliding block connected to the screw rod and driven to slide by the screw rod, a spring arranged between the sliding block and the wiping jig and used for bearing and transmitting the load, and a damper used for absorbing the vibration energy feedback by the wiping jig.

[0016] More preferably, a sliding track is arranged on the frame, and the wiping device is movably arranged in the sliding track.

[0017] More preferably, the sliding block is threadedly connected with the screw rod and is slidingly connected in the sliding track.

[0018] More preferably, the dust-free cloth is wrapped on the bottom of the jig, a fixed pressing plate used for pressing the dust-free cloth is arranged on the jig, and a pressing rod used for controlling the fixed pressing plate to press or release the dust-free cloth is arranged on the jig.

[0019] More preferably, the bottom surface of the jig is arc-shaped and matched with the circumference of the coating back roll.

[0020] More preferably, the dust-free cloth is dry or wet according to the need of spraying a cleaning solvent.

[0021] More preferably, a control system used for controlling the movement of the wiping device is further arranged on the frame, and is used for monitoring the cleaning process and controlling and adjusting the pressing force and the moving speed.

[0022] Compared with the prior art, the application has the following beneficial effects:

[0023] The online cleaning device can adapt to different production speeds, does not affect the stability of the dust-free room and can wipe the coating back roll conveniently and quickly.

[0024] The damping device in the utility model is through the common action of spring and damper, vibration energy is absorbed and dissipated, thereby reducing the vibration and impact of mechanical system, in this process, spring is responsible for bearing and transmitting load, and damper plays the role of consuming vibration energy, so that the wiping jig is well pressed on the coating back roller, and foreign matters on the coating back roller are effectively cleaned.

[0025] The control system of the utility model precisely, stably and safely controls and monitors the action of the wiping device, can control the wiping device to ascend and descend, move left and right on the operation panel, control the adhering pressure and moving speed of the jig and the coating back roller at the same time, better match the production speed, improve the wiping effect; through the control system, the whole coating back roller can be wiped at uniform speed, and the wiping can be strengthened at fixed positions, the wiping is lifted again after the edge safety area is wiped, so that the foreign matters taken out by wiping do not secondarily pollute the coating back roller.

[0026] In the utility model, during online cleaning and wiping, the motor is installed on the edge support and does not move with the wiping device, so that the coating back roller is not polluted when the motor works, the wiping jig is arc-shaped to match the coating back roller, and the damping system controls the wiping, so that the wiping is better and the wiping effect is better. In addition, the wiping jig uses a whole dust-free cloth, the wiping area is larger, and the wiping efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0027] The drawings are used to provide further understanding of the utility model and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0028] Figure 1 It is the process flow schematic diagram of the online cleaning device of the utility model;

[0029] Figure 2 It is the overall structure schematic diagram of the online cleaning device of the utility model;

[0030] Figure 3 It is the structure schematic diagram of the wiping device in the utility model;

[0031] Figure 4 It is the transverse sectional view of the wiping device in the utility model;

[0032] Figure 5 It is the longitudinal sectional view of the wiping device in the utility model.

[0033] In the figure, the rack; 1, the rack; 2, the cylinder; 3, the cleaning device; 4, the support; 5, the screw rod; 6, the sliding rail; 7, the motor; 8, the control system; 9, the pressing plate support; 10, the damping device; 11, the wiping jig; 12, the coating back roll; 21, the fixed pressing plate; 22, the pressing rod; 23, the spring; 24, the damper; 25, the jig; 26, the dust-free cloth. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. Embodiment 1

[0035] A coating online cleaning device, as shown in Figure 1 and Figure 2 , comprises a rack 1, two cylinders 2 are arranged on the rack 1; the cylinder 2 is fixed on the rack 1, and the other end of the cylinder is connected with the support 4. The cleaning device 3 is fixed on the support 4, and the cleaning device 3 comprises a screw rod 5, a sliding rail 6, a motor 7, a control system 8, a pressing plate support 9 and a wiping device.

[0036] The support 4 is connected with the two cylinders 2, a screw rod 5 and two sliding rails 6, the cylinder 2 controls the rising and falling of the support 4, the screw rod 5 is connected with the wiping device and the motor 7, at the same time, the wiping device is connected with the screw rod through a sliding block screw, the motor 7 provides power for the wiping device to move left and right, the sliding rail 6 provides a stable and controllable sliding path for the wiping device, and the control system 8 accurately, stably and safely controls and monitors the action of the wiping device.

[0037] The wiping device comprises a damping device 10 and a wiping jig 11, the damping device 10 enables the wiping jig to be stably and effectively pressed on the coating back roll 12, the coating back roll 12 is the object to be cleaned by the device, and the wiping jig 11 is an arc-shaped teflon material jig 11 matched with the corresponding coating back roll 12. The dust-free cloth is fixed on the jig 11 through the fixed pressing plate 21 of the pressing plate support 9, so that the purpose of automatically cleaning the coating back roll is achieved. Embodiment 2

[0038] As shown in Figure 3As shown, on the basis of example 1, further comprising: the cleaning device 3 is fixed on the support 4, the support 4 is fixed on the rack 1, the cleaning device 3 includes a lead screw 5, a sliding rail 6, a motor 7, a control system 8, a pressing plate support 9, a damping device 10 and a wiping jig 11. The damping device 10 includes a spring 23 and a damper 24, under the joint action of the two, the vibration energy is absorbed and dissipated, thereby reducing the vibration and impact of the mechanical system, so that the jig is well pressed on the coating roller, and the wiping device moves left and right while the coating roller rotates, realizing effective cleaning of all areas of the coating roller. Example 3

[0039] As Figures 3-5 shown, on the basis of example 1, further comprising: two dust-free cloth fixed pressing plates 21, four pressing rods 22, an arc-shaped jig 25, and a dust-free cloth 26 fixed on the arc-shaped jig 25 by the fixed pressing plate. The fixed pressing plate 21 is controlled to rise and fall by the pressing rod 22, so as to realize the pressing and loosening of the fixed pressing plate and the dust-free cloth.

[0040] The working principle of the utility model:

[0041] Referring to the description accompanying Figures 1-5 , the utility model discloses a cylinder control cleaning device's rise and fall, and the motor provides the power of the left and right movement of the cleaning device, is equipped with the control system and carries out accurate, stable, safe control and monitoring to the action of the cleaning device, is equipped with the damping device on the wiping jig, makes wiping jig stable effectively press on coating back roller, and the wiping jig is matched with the coating back roller, and the arc-shaped teflon jig is wrapped with the dust-free cloth on the jig, thereby realizing the effect of automatic cleaning to the coating back roller.

[0042] The wiping jig and the coating back roller can adjust the matching pressure and the moving speed of the wiping jig, can set the jig moving speed that matches the production speed, wipes the whole coating back roller at uniform speed, can also move to the fixed position and wipe the back roller, and wiping is more convenient and effective. The dust-free cloth wrapped on the wiping jig can be dry wiped or wiped after spraying solvent, and is suitable for wiping of various conditions and various types of foreign matters.

[0043] It should be noted that, in this paper, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0044] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.

Claims

1. An on-line coating and cleaning apparatus characterized by: Including frame (1), which is provided with Cylinder (2), one end of which is fixed on the frame (1), the other end of which is connected with cleaning device (3), which is used to control the rising and falling of the whole cleaning device (3); The end of the cylinder (2) is provided with a lead screw (5), and the lead screw (5) is connected with a motor (7) and a wiping device, and the motor (7) cooperates with the lead screw (5) to control the left and right movement of the wiping device. The wiping device includes a wiping jig (11) for cleaning the coating back roller (12) and a damping device (10) for stably pressing the wiping jig (11) on the corresponding coating back roller (12); The wiping jig (11) is a jig (25) made of teflon material matching the corresponding coating back roller (12), and the jig (25) is wrapped with dust-free cloth (26) to realize automatic cleaning of the coating back roller (12); The damping device (10) includes a sliding block connected to the lead screw (5) and driven to slide by the lead screw (5), a spring (23) between the sliding block and the wiping jig (11) for bearing and transmitting load, and a damper (24) for absorbing vibration energy feedback from the wiping jig (11); The frame (1) is also provided with a control system (8) for controlling the movement of the wiping device, which is used to monitor the cleaning process and control the adjustment of the fitting pressure and the moving speed.

2. An on-line coating cleaning apparatus according to claim 1, wherein: The frame (1) is provided with sliding rail (6), and the wiping device moves in the sliding rail (6).

3. A coating in-line cleaning apparatus as claimed in claim 2, wherein: The sliding block is threadedly connected with the lead screw (5) and is slidingly connected in the sliding rail (6).

4. The coating in-line cleaning apparatus of claim 1, wherein: The dust-free cloth (26) is sleeved on the bottom of the jig (25), and the jig (25) is provided with a fixed pressing plate (21) for pressing the dust-free cloth (26), and a pressing rod (22) for controlling the pressing or loosening of the dust-free cloth (26).

5. A coating in-line cleaning apparatus as claimed in claim 4, wherein: The bottom surface of the jig (25) is arc-shaped to match the circumference of the coating back roller (12).

6. A coating in-line cleaning apparatus as claimed in claim 2, wherein: The dust-free cloth (26) is dry cloth, or wet cloth according to need.

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