Hydraulic stamping device with waste cleaning function

Abstract

The utility model belongs to the technical field of hydraulic stamping, and particularly relates to a hydraulic stamping device with a waste cleaning function, which comprises a worktable and a support column, the support column is fixedly mounted at the bottom end of the worktable, a stamping mechanism is arranged above the worktable, and a cleaning mechanism and a collecting mechanism are arranged below the worktable. According to the hydraulic stamping device with the waste cleaning function, by arranging the cleaning mechanism, waste falls into a collecting groove through a filter screen in a mounting groove, a second electric push rod is started to drive a mounting plate to slide on the outer surface of a fixing rod, and a cleaning brush on the surface of the mounting plate cleans the interior of the collecting groove; and the first electric push rod is started to drive the push block to move in the collecting groove, waste is pushed out through the discharging opening, the waste flows into the waste box through the waste sliding way, and the problems that in the background technology, manual cleaning wastes time and labor, the punching efficiency is affected, and then production is affected are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of hydraulic stamping, specifically to a hydraulic stamping device with waste cleaning. BACKGROUND

[0002] With the rapid development of manufacturing industry, the demand for non-standard parts in quantity, quality and delivery cycle etc. has put forward higher requirements, and stamping process emerges as the times require and gradually shows its unique advantages. Stamping is a kind of method that utilizes die to exert pressure on metal plate material etc. on a press machine, so that plastic deformation or separation is generated, thereby obtaining the required shape and size parts.

[0003] Many small waste materials are stamped out during stamping, which are accumulated on the working platform of the stamping machine, and are generally manually cleaned to prevent too much waste material from affecting the downward pressing of the stamping machine punch, manual cleaning is time-consuming and laborious, which affects the stamping efficiency and further affects production.

[0004] Therefore, we propose a hydraulic stamping device with waste cleaning to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a hydraulic stamping device with waste cleaning to solve the problems in the above background technology.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a hydraulic stamping device with waste cleaning, comprising a workbench and a supporting column, the supporting column is fixedly installed at the bottom end of the workbench, a stamping mechanism is arranged above the workbench, a cleaning mechanism and a collecting mechanism are arranged below the workbench.

[0007] The cleaning mechanism comprises a mounting groove, a filter screen, a fixing frame, a collecting groove, a first electric push rod, a push block, a fixing rod, a second electric push rod, a mounting plate, a cleaning brush, a discharge port and a waste chute, the mounting groove is arranged on the surface of the workbench, the fixing frame is fixedly installed on the inner wall of the mounting groove, the filter screen is fixedly installed between the mounting groove and the fixing frame, the collecting groove is fixedly installed on the bottom surface of the workbench, the first electric push rod is fixedly installed on the side surface of the collecting groove, the push block is connected to the output end of the first electric push rod, the fixing rod is installed on the inner wall of the collecting groove, the second electric push rod is fixedly installed on the other side surface of the collecting groove, the mounting plate is connected to the output end of the second electric push rod, the mounting plate is slidingly installed on the outer surface of the fixing rod, the cleaning brush is installed on the surface of the mounting plate, the discharge port is arranged on the side surface of the collecting groove, and the waste chute is installed at the discharge port.

[0008] Preferably, the first electric push rod output end penetrates the collecting groove side and is connected to the push block surface, the second electric push rod output end penetrates the collecting groove side and is connected to the mounting plate surface, the cleaning brush is made of nylon material and has certain flexibility and wear resistance, the push block is made of steel plate material and has a rubber protective layer on the surface to prevent scratching the collecting groove.

[0009] Preferably, the stamping mechanism comprises a guide column, a movable plate, a top plate, a hydraulic cylinder, an upper die and a lower die, the guide column is fixedly installed on the surface of the workbench, the movable plate is movably installed on the outer surface of the guide column, the top plate is fixedly installed on the top end of the guide column, the hydraulic cylinder is fixedly installed on the surface of the top plate, the upper die is installed on the bottom surface of the movable plate, the output end of the hydraulic cylinder penetrates the top plate and the movable plate and is connected to the surface of the upper die, and the lower die is fixedly installed on the surface of the fixed frame.

[0010] Preferably, the surface of the top plate is provided with a blowing unit, the blowing unit comprises a blowing device, a connecting pipe, a pipeline and a blowing nozzle, the blowing device is fixedly installed on the surface of the top plate, the blowing device is internally provided with a high-pressure gas source, the pressure of the high-pressure gas source is 0.5-1.5 MPa, the pipeline is fixedly installed in the movable plate, one end of the connecting pipe is connected to the blowing device, the other end of the connecting pipe penetrates the surface of the top plate and is connected to the pipeline, and the blowing nozzle is installed on the surface of the pipeline.

[0011] Preferably, the collecting mechanism comprises a dispersing unit and a compaction unit, the dispersing unit comprises a waste box, a box door, a handle, a base, a driving motor and a dispersing disc, the other end of the waste chute is connected with the waste box, the box door is installed on the surface of the waste box, the handle is installed on the surface of the box door, the base is installed on the bottom end of the waste box, the driving motor is fixedly installed on the top end of the waste box, and the dispersing disc is connected to the output end of the driving motor.

[0012] Preferably, the compaction unit comprises a telescopic air cylinder and an extrusion block, the telescopic air cylinder is fixedly installed on the side surface of the waste box, and the extrusion block is connected to the output end of the telescopic air cylinder.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. The hydraulic punching device with waste cleaning, by setting the cleaning mechanism, the waste falls into the collecting groove through the filter screen in the installation groove, the installation plate is driven to slide on the outer surface of the fixed rod by starting the No. 2 electric push rod, the surface of the installation plate is cleaned by the cleaning brush, when the waste in the collecting groove reaches a certain amount, the push block is driven to move in the collecting groove by starting the No. 1 electric push rod, the waste is pushed out through the discharge port, the waste falls into the waste box through the waste chute, the problem that manual cleaning is time-consuming and laborious, the punching efficiency is affected, and then the production is affected is solved.

[0015] 2. The hydraulic punching device with waste cleaning, by setting the collecting mechanism, when the waste falls into the waste box through the waste chute, the driving motor is started, the dispersion disc is driven to rotate, so that the falling waste is evenly distributed in the waste box, and then the telescopic air cylinder is started, so that the extrusion block extrudes the waste in the waste box, the volume of the waste is reduced, the storage capacity of the waste box is increased, the frequency of waste cleaning is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the appearance structure schematic view of the utility model;

[0017] Figure 2 It is the cleaning mechanism structure schematic view of the utility model;

[0018] Figure 3 It is the collecting mechanism structure schematic view of the utility model;

[0019] Figure 4 It is the air blowing unit structure schematic view of the utility model;

[0020] Figure 5 It is the overhead structure schematic view of the utility model.

[0021] In the drawing: 101, workbench; 102, support column; 201, guide column; 202, movable plate; 203, top plate; 204, hydraulic cylinder; 205, upper die; 206, lower die; 301, installation groove; 302, filter screen; 303, fixed frame; 304, collecting groove; 305, No. 1 electric push rod; 306, push block; 307, fixed rod; 308, No. 2 electric push rod; 309, installation plate; 310, cleaning brush; 311, discharge port; 312, waste chute; 401, waste box; 402, box door; 403, handle; 404, base; 405, telescopic air cylinder; 406, extrusion block; 407, driving motor; 408, dispersion disc; 501, air blowing device; 502, connecting pipe; 503, pipeline; 504, air blowing nozzle. DETAILED DESCRIPTION

[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0023] Please refer to Figures 1-5 The present application provides a technical solution:

[0024] Embodiment one: a hydraulic stamping device with waste cleaning, comprising a workbench 101 and a support column 102, the support column 102 is fixedly installed at the bottom end of the workbench 101, a stamping mechanism is arranged above the workbench 101, and a cleaning mechanism and a collecting mechanism are arranged below the workbench 101.

[0025] The cleaning mechanism comprises a mounting groove 301, a filter screen 302, a fixed frame 303, a collecting groove 304, a first electric push rod 305, a push block 306, a fixed rod 307, a second electric push rod 308, a mounting plate 309, a cleaning brush 310, a discharge port 311 and a waste chute 312. The mounting groove 301 is opened on the surface of the workbench 101, the fixed frame 303 is fixedly installed on the inner wall of the mounting groove 301, the filter screen 302 is fixedly installed between the mounting groove 301 and the fixed frame 303, the collecting groove 304 is fixedly installed on the bottom surface of the workbench 101, the first electric push rod 305 is fixedly installed on the side surface of the collecting groove 304, the push block 306 is connected to the output end of the first electric push rod 305, the output end of the first electric push rod 305 penetrates through the side surface of the collecting groove 304 and is connected to the surface of the push block 306, the push block 306 is made of steel plate material and has a rubber protective layer on the surface to prevent scratching the collecting groove 304, the fixed rod 307 is installed on the inner wall of the collecting groove 304, the second electric push rod 308 is fixedly installed on the other side surface of the collecting groove 304, the mounting plate 309 is connected to the output end of the second electric push rod 308, the output end of the second electric push rod 308 penetrates through the side surface of the collecting groove 304 and is connected to the surface of the mounting plate 309, the mounting plate 309 is slidingly installed on the outer surface of the fixed rod 307, the cleaning brush 310 is installed on the surface of the mounting plate 309, the cleaning brush 310 is made of nylon material and has certain flexibility and wear resistance, the discharge port 311 is opened on the side surface of the collecting groove 304, and the waste chute 312 is installed at the discharge port 311.

[0026] Example two: based on example one, the stamping mechanism includes guide column 201, movable plate 202, top plate 203, hydraulic cylinder 204, upper die 205, lower die 206, guide column 201 is fixedly installed on the surface of workbench 101, movable plate 202 is movably installed on the outer surface of guide column 201, top plate 203 is fixedly installed on the top end of guide column 201, hydraulic cylinder 204 is fixedly installed on the surface of top plate 203, upper die 205 is installed on the bottom surface of movable plate 202, the output end of hydraulic cylinder 204 penetrates through top plate 203 and movable plate 202 and is connected to the surface of upper die 205, and lower die 206 is fixedly installed on the surface of fixed frame 303.

[0027] The surface of top plate 203 is provided with a blowing unit, the blowing unit includes blowing device 501, connecting pipe 502, pipe 503 and blowing nozzle 504, blowing device 501 is fixedly installed on the surface of top plate 203, pipe 503 is fixedly installed inside movable plate 202, one end of connecting pipe 502 is connected to the connection position of blowing device 501, the inner part of blowing device 501 is a high-pressure gas source, the pressure of the high-pressure gas source is 0.5-1.5 MPa, the other end of connecting pipe 502 penetrates through the surface of top plate 203 and is connected to the connection position of pipe 503, blowing nozzle 504 is installed on the surface of pipe 503, and the position and angle of blowing nozzle 504 can be adjusted according to the shape of the die and the position of the waste material generated.

[0028] Example three: based on example one, the collecting mechanism includes a dispersing unit and a compaction unit, the dispersing unit includes waste box 401, box door 402, handle 403, base 404, driving motor 407 and dispersing disc 408, the other end of waste chute 312 is connected with waste box 401, box door 402 is installed on the surface of waste box 401, handle 403 is installed on the surface of box door 402, base 404 is installed at the bottom end of waste box 401, driving motor 407 is fixedly installed at the top end of waste box 401, and dispersing disc 408 is connected to the output end of driving motor 407, when the waste material falls down, dispersing disc 408 rotates slowly, and the waste material is evenly distributed in waste box 401.

[0029] The compaction unit includes telescopic air cylinder 405 and extrusion block 406, telescopic air cylinder 405 is fixedly installed on the side surface of waste box 401, extrusion block 406 is connected to the output end of telescopic air cylinder 405, extrusion block 406 is made of high-strength steel plate, has a certain roughness on the surface, so as to increase the friction with the waste material and facilitate compaction, and telescopic air cylinder 405 and extrusion block 406 are symmetrically distributed on both sides of waste box 401.

[0030] Working principle: in use, the non-standard parts are placed on the surface of the lower die 206, the hydraulic cylinder 204 is started to drive the movable plate 202 to slide on the outer surface of the guide column 201, so that the upper die 205 installed on the bottom surface of the movable plate 202 punches the non-standard parts on the surface of the lower die 206, which will produce waste during punching, at this time, start the air blowing device 501, the gas blown by the air blowing device 501 is high pressure gas source, through the air blowing nozzle 504 on the surface of the pipeline 503, the waste produced during punching is blown away, so that the waste falls into the collecting groove 304 through the filter screen 302 in the installation groove 301, start the No.2 electric push rod 308 to drive the installation plate 309 to slide on the outer surface of the fixed rod 307, so that the cleaning brush 310 on the surface of the installation plate 309 cleans the inside of the collecting groove 304, when the waste in the collecting groove 304 reaches a certain amount, start the No.1 electric push rod 305 to drive the push block 306 to move inside the collecting groove 304, push the waste out through the discharge port 311, the waste falls into the waste box 401 through the waste chute 312, start the driving motor 407 to drive the dispersing disc 408 to rotate, so that the falling waste is evenly distributed in the waste box 401, then start the telescopic air cylinder 405 to make the extrusion block 406 extrude the waste in the waste box 401, reduce the volume of the waste, increase the storage capacity of the waste box 401, reduce the frequency of waste cleaning, thereby improving the production efficiency.

[0031] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of additional identical elements in the process, method, article or equipment including the element.

Claims

1. A hydraulic punching device with waste cleaning, comprising a workbench (101) and a supporting column (102), the supporting column (102) is fixedly installed at the bottom end of the workbench (101), characterized in that: A stamping mechanism is arranged above the workbench (101), and a cleaning mechanism and a collecting mechanism are arranged below the workbench (101); The cleaning mechanism comprises a mounting groove (301), a filter screen (302), a fixing frame (303), a collecting groove (304), a first electric push rod (305), a push block (306), a fixing rod (307), a second electric push rod (308), a mounting plate (309), a cleaning brush (310), a discharge port (311), and a waste chute (312). The mounting groove (301) is formed in the surface of the workbench (101). The fixing frame (303) is fixedly installed on the inner wall of the mounting groove (301). The filter screen (302) is fixedly installed between the mounting groove (301) and the fixing frame (303). The collecting groove (304) is fixedly installed on the bottom surface of the workbench (101). The first electric push rod (305) is fixedly installed on the side surface of the collecting groove (304). The push block (306) is connected to the output end of the first electric push rod (305). The fixing rod (307) is installed on the inner wall of the collecting groove (304). The second electric push rod (308) is fixedly installed on the other side surface of the collecting groove (304). The mounting plate (309) is connected to the output end of the second electric push rod (308). The mounting plate (309) is slidingly installed on the outer surface of the fixing rod (307). The cleaning brush (310) is installed on the surface of the mounting plate (309). The discharge port (311) is formed in the side surface of the collecting groove (304). The waste chute (312) is installed at the discharge port (311).

2. A hydraulic press device with waste cleaning according to claim 1, characterized in that: The output end of the first electric push rod (305) penetrates through the side surface of the collecting groove (304) and is connected to the surface of the push block (306). The output end of the second electric push rod (308) penetrates through the side surface of the collecting groove (304) and is connected to the surface of the mounting plate (309). The cleaning brush (310) is made of nylon. The push block (306) is made of steel plate and has a rubber protective layer on the surface.

3. A hydraulic press punching device with waste cleaning according to claim 1, characterized in that: The stamping mechanism comprises a guide column (201), a movable plate (202), a top plate (203), a hydraulic cylinder (204), an upper die (205), and a lower die (206). The guide column (201) is fixedly installed on the surface of the workbench (101). The movable plate (202) is movably installed on the outer surface of the guide column (201). The top plate (203) is fixedly installed on the top end of the guide column (201). The hydraulic cylinder (204) is fixedly installed on the surface of the top plate (203). The upper die (205) is installed on the bottom surface of the movable plate (202). The output end of the hydraulic cylinder (204) penetrates through the top plate (203) and the movable plate (202) and is connected to the surface of the upper die (205). The lower die (206) is fixedly installed on the surface of the fixing frame (303).

4. A hydraulic press device with waste cleaning according to claim 3, characterized in that: The top plate (203) surface is provided with blowing unit, the blowing unit includes blowing device (501), connecting pipe (502), pipe (503), blowing nozzle (504), the blowing device (501) is fixedly installed on the top plate (203) surface, the pipe (503) is fixedly installed inside the movable plate (202), one end of the connecting pipe (502) is connected to the blowing device (501) connection, the other end of the connecting pipe (502) is connected to the pipe (503) connection through the top plate (203) surface, the blowing nozzle (504) is installed on the pipe (503) surface.

5. A hydraulic press punching device with waste cleaning according to claim 1, characterized in that: The collection mechanism includes a dispersion unit and a compaction unit, the dispersion unit includes a waste box (401), a box door (402), a handle (403), a base (404), a drive motor (407), a dispersion disc (408), the other end of the waste chute (312) is connected with the waste box (401), the box door (402) is installed on the surface of the waste box (401), the handle (403) is installed on the surface of the box door (402), the base (404) is installed at the bottom end of the waste box (401), the drive motor (407) is fixedly installed at the top end of the waste box (401), and the dispersion disc (408) is connected to the output end of the drive motor (407).

6. A hydraulic press device with waste cleaning according to claim 5, characterized in that: The compaction unit includes a telescopic air cylinder (405) and an extrusion block (406), the telescopic air cylinder (405) is fixedly installed on the side of the waste box (401), the extrusion block (406) is connected to the output end of the telescopic air cylinder (405), and the telescopic air cylinder (405) and the extrusion block (406) are symmetrically distributed on both sides of the waste box (401).

Images