Pre-twisted top binding wire forming machine

The automated flow guiding, clamping, and forming functions of the pre-twisted top-binding wire forming machine solve the problems of high labor intensity and uneven wire stress caused by traditional manual installation, thereby improving installation efficiency and wire strength.

CN223902815UActive Publication Date: 2026-02-13PARR ELECTRIC POWER EQUIPMENT (HEBEI) CO LTD
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Patent Information

Application Number
CN202520575704.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-13
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Traditional manual installation of pre-twisted top-binding wires is labor-intensive and results in uneven stress on the wires, leading to low strength and construction efficiency.

Method used

The pre-twisted top-binding wire forming machine uses a flow guiding component, a clamping component, and a forming component, along with a motor, gear set, and rotating seat, to achieve automated flow guiding, clamping, and forming of the top-binding wire, ensuring uniform force on the wire.

Benefits of technology

It improves the installation efficiency of the top binding wire and the strength of the conductor, reduces labor intensity, and ensures uniform stress on the conductor and construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pre-twisted top binding wire forming machine, relates to the technical field of top binding wire forming machines, and aims to solve the problems of non-uniform stress of a lead and greatly reduced use strength and construction quality due to manual bending and bending, which comprises a mounting seat, a fixed seat is arranged on one side of the mounting seat, and the fixed seat is arranged on the other side of the mounting seat. Through the motor, the gear set and the rotating base, the motor is started to drive the gear set to work, the gear set drives the rotating base to rotate, then adjustment of the profiling base in different directions is achieved, and then profiling work of different positions of top binding lines is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to top binding wire forming machine technical field especially is involved in a kind of pre-stranded top binding wire forming machine. BACKGROUND

[0002] In the electric power industry, in order to prevent the overhead power line from being damaged due to vibration at the suspension point, it is necessary to install a wire protector at the wire clamp of the line, thereby increasing the stiffness of the wire near the wire clamp, suppressing the bending and extrusion stress and wear of the wire due to vibration, and improving the vibration resistance of the wire.

[0003] At present, the wire protector mainly has a conical wire protector and a pre-stranded wire protector, and the pre-stranded wire protector is mainly used in China as a vibration protection measure. The pre-stranded wire has been included in the hardware product, which is an aluminum-magnesium-silicon alloy wire. Therefore, the pre-stranded wire protector has many advantages such as light weight, easy installation and acceptance, good installation consistency, easy quality control, and aesthetic appearance, and is widely used in overhead optical cables and overhead transmission lines. The pre-stranded wire is mainly used for connecting hardware of overhead power conductors, overhead optical cable terminals, suspension, and joints.

[0004] The pre-stranded wire protector can be divided into a pre-stranded top binding wire and a pre-stranded side binding wire according to the position. With the increasing application of the pre-stranded top binding wire and the pre-stranded side binding wire in overhead lines, the installation strength and the installation amount have also greatly increased. However, the traditional installation process of the transmission line conductor still uses manual top binding wire winding on the porcelain bottle and the conductor, and then fixes the conductor. This manual binding method has high labor intensity, and the use strength and construction quality are greatly reduced due to manual bending and folding, and the work efficiency is not high.

[0005] Therefore, a pre-stranded top binding wire forming machine is proposed. CONTENT OF THE UTILITY MODEL

[0006] In order to improve the problem that the use strength and construction quality are greatly reduced due to manual bending and folding, which leads to uneven stress on the conductor, the utility model provides a pre-stranded top binding wire forming machine.

[0007] The utility model provides a pre-stranded top binding wire forming machine, which adopts the following technical scheme:

[0008] The utility model provides a pre-stranded top binding wire forming machine, including the mounting seat, one side of mounting seat is equipped with fixed seat, one side of fixed seat is equipped with gear group, the lower side of fixed seat is equipped with connecting seat, one side of connecting seat is equipped with motor, the upper surface of fixed seat is equipped with rotary seat, the upper surface of rotary seat is equipped with pressure type seat, one side of fixed seat is equipped with forming assembly, one side of forming assembly is equipped with clamping assembly, one side of clamping assembly is equipped with flow guide assembly.

[0009] Through adopting the above technical scheme, the forming work of the top binding wire can be effectively achieved.

[0010] Optionally, the forming assembly comprises:

[0011] The guide rollers are arranged on the upper surface of the forming assembly, and the guide rollers are staggered.

[0012] The adjusting rod is embedded in the interior of the forming assembly and connected with the guide rollers.

[0013] Through adopting the above technical scheme, the guide work of the top binding wire can be effectively achieved.

[0014] Optionally, the clamping assembly comprises:

[0015] The fixed rollers are arranged on one side of the upper surface of the clamping assembly, and the fixed rollers are parallel.

[0016] The adjusting rollers are arranged on the other side of the upper surface of the clamping assembly, and the adjusting rollers are parallel and symmetrical with the fixed rollers.

[0017] Through adopting the above technical scheme, the clamping effect of the top binding wire can be effectively achieved.

[0018] Optionally, the clamping assembly further comprises:

[0019] The adjusting seat is embedded in the interior of the clamping assembly and connected with the adjusting rollers.

[0020] Through adopting the above technical scheme, the adjusting effect of the clamping assembly can be effectively achieved.

[0021] Optionally, the flow guide assembly comprises:

[0022] The flow guide rollers are arranged on the upper surface of the flow guide assembly, and the flow guide rollers are staggered.

[0023] Through adopting the above technical scheme, the flow guide effect of the top binding wire can be effectively achieved.

[0024] Optionally, the flow guide assembly further comprises:

[0025] Connecting shaft, which is provided on the front of the flow guide assembly, is connected with the flow guide roller through the connecting rod.

[0026] Pressing rod, which is provided on the upper surface of the connecting shaft.

[0027] By adopting the above technical scheme, the adjusting effect of the flow guide assembly can be effectively achieved.

[0028] Optionally, the profiled seat is located directly above the forming assembly, and the profiled seat is rotated through the rotating seat.

[0029] By adopting the above technical scheme, the direction adjusting effect of the profiled seat can be effectively achieved.

[0030] Optionally, the motor is connected with the gear set, and the rotating seat is connected with the gear set through the gear.

[0031] By adopting the above technical scheme, the profiled seat can be driven to adjust the direction.

[0032] In summary, the utility model has the following beneficial effects:

[0033] 1. The utility model discloses a flow guide assembly, clamping assembly and forming assembly are through the top line is placed in the flow guide assembly, and the flow guide assembly is guided to the top line, and the pressing rod is pressed simultaneously, and then the adjusting effect of the flow guide roller can be achieved, and the top line enters the clamping assembly at this time, and the clamping assembly is clamped to the top line at this time, and the adjusting seat is adjusted simultaneously, and then the adjusting of the adjusting roller is achieved, so that the clamping of the top line in different positions is achieved, and the top line is clamped in different directions at the same time, and then the top line enters the forming assembly, and the profiled seat is controlled to the profiled work of the top line.

[0034] 2. The utility model discloses a motor, gear set and rotating seat are through starting motor and drive gear set work, and the gear set drives the rotating seat to rotate, and then the different direction adjusting of the profiled seat is achieved, and then the profiled work of the top line in different positions is achieved. DRAWINGS

[0035] Figure 1 It is the whole structure schematic diagram of the utility model.

[0036] Figure 2 It is the forming assembly of the utility model.

[0037] Figure 3 It is the clamping assembly of the utility model.

[0038] Figure 4 It is the flow guide assembly of the utility model.

[0039] Marker Description:

[0040] 1, mounting seat; 101, fixed seat; 102, gear set; 103, connecting seat; 104, motor; 105, rotating seat; 106, pressure type seat; 2, forming assembly; 201, guide roller; 202, adjusting rod; 3, clamping assembly; 301, fixed roller; 302, adjusting roller; 303, adjusting seat; 4, flow guide assembly; 401, flow guide roller; 402, connecting shaft; 403, pressure rod. DETAILED DESCRIPTION

[0041] The following will be described in detail with reference to the drawings of the embodiments of the present application Figures 1-4 The technical solutions in the embodiments of the present application are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0042] Please refer to Figures 1-4 A pre-stranded top binding wire forming machine, comprising a mounting seat 1, one side of the mounting seat 1 is provided with a fixed seat 101, one side of the fixed seat 101 is provided with a gear set 102, the lower side of the fixed seat 101 is provided with a connecting seat 103, one side of the connecting seat 103 is provided with a motor 104, the upper surface of the fixed seat 101 is provided with a rotating seat 105, the upper surface of the rotating seat 105 is provided with a pressure type seat 106, one side of the fixed seat 101 is provided with a forming assembly 2, one side of the forming assembly 2 is provided with a clamping assembly 3, one side of the clamping assembly 3 is provided with a flow guide assembly 4;

[0043] By placing the top binding wire at the flow guide assembly 4, the flow guide assembly 4 guides the top binding wire, at this time the top binding wire enters the clamping assembly 3, and at this time the clamping assembly 3 clamps the top binding wire, then the top binding wire enters the forming assembly 2, and the pressure type seat 106 controls the pressure type work of the top binding wire.

[0044] Refer to Figures 1-4 The forming assembly 2 comprises:

[0045] The guide roller 201 is arranged on the upper surface of the forming assembly 2, and the guide roller 201 is provided with seven, and the seven guide rollers 201 are staggered;

[0046] The adjusting rod 202 is embedded in the inside of the forming assembly 2 and connected with the guide roller 201;

[0047] The clamping assembly 3 comprises:

[0048] The fixed roller 301 is arranged on one side of the upper surface of the clamping assembly 3, and the fixed roller 301 is provided with three, and the three fixed rollers 301 are arranged in parallel;

[0049] Adjusting rollers 302 are arranged on the other side of the upper surface of the clamping assembly 3, and three adjusting rollers 302 are arranged in parallel and symmetrically with the fixed roller 301;

[0050] The clamping assembly 3 further comprises:

[0051] An adjusting seat 303 is embedded in the interior of the clamping assembly 3 and connected with the adjusting roller 302;

[0052] The flow guide assembly 4 comprises:

[0053] Flow guide rollers 401 are arranged on the upper surface of the flow guide assembly 4, and five flow guide rollers 401 are arranged in staggered manner;

[0054] The flow guide assembly 4 further comprises:

[0055] A connecting shaft 402 is arranged on the front surface of the flow guide assembly 4, and the connecting shaft 402 is connected with the flow guide roller 401 through a connecting rod.

[0056] A pressing rod 403 is arranged on the upper surface of the connecting shaft 402;

[0057] By placing the top line at the flow guide assembly 4, the top line is guided by the flow guide assembly 4, and at the same time, the pressing rod 403 is pressed down, so as to achieve the adjusting effect of the flow guide roller 401. At this time, the top line enters the clamping assembly 3, and the clamping assembly 3 clamps the top line at this time, and at the same time, the adjusting seat 303 is adjusted, so as to achieve the adjustment of the adjusting roller 302, so as to achieve the clamping of the top line at different positions, and the top line is clamped in different directions at the same time. After that, the top line enters the forming assembly 2, and the top line is formed by controlling the pressing seat 106.

[0058] Referring to Figure 1 , the pressing seat 106 is located directly above the forming assembly 2, and the pressing seat 106 is rotated by the rotating seat 105;

[0059] The motor 104 is connected with the gear set 102, and the rotating seat 105 is connected with the gear set 102 through gears;

[0060] By starting the motor 104 to drive the gear set 102 to work, the gear set 102 drives the rotating seat 105 to rotate, so as to achieve the adjustment of the pressing seat 106 in different directions, and to achieve the different position forming work of the top line.

[0061] The utility model discloses an implementation principle is: first, will be placed in the diversion subassembly 4 at the top line, through diversion subassembly 4 to the top line and carry out diversion, the top line of this time enters to clamping component 3, and clamping component 3 of this time carries out clamping to the top line, and then the top line enters to the forming component 2 at, through control pressure type seat 106 to the top line and carry out pressure type work.

[0062] The above is only the preferred embodiment of the utility model, and is not used for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiment, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part technical feature. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

Claims

1. A pre-stranded top-lashing wire forming machine comprising a mounting base (1), characterised in that: One side of the mounting seat (1) is provided with a fixed seat (101), one side of the fixed seat (101) is provided with a gear set (102), the lower side of the fixed seat (101) is provided with a connecting seat (103), one side of the connecting seat (103) is provided with a motor (104), the upper surface of the fixed seat (101) is provided with a rotating seat (105), the upper surface of the rotating seat (105) is provided with a pressure type seat (106), one side of the fixed seat (101) is provided with a forming assembly (2), one side of the forming assembly (2) is provided with a clamping assembly (3), one side of the clamping assembly (3) is provided with a flow guide assembly (4).

2. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The forming assembly (2) comprises: A guide roller (201) is arranged on the upper surface of the forming assembly (2), and the guide roller (201) is provided with seven, and the seven guide rollers (201) are staggered; An adjusting rod (202) is embedded in the inside of the forming assembly (2) and connected with the guide roller (201).

3. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The clamping assembly (3) comprises: A fixed roller (301) is arranged on one side of the upper surface of the clamping assembly (3), and the fixed roller (301) is provided with three, and the three fixed rollers (301) are arranged in parallel; An adjusting roller (302) is arranged on the other side of the upper surface of the clamping assembly (3), and the adjusting roller (302) is provided with three, and the three adjusting rollers (302) are arranged in parallel, and the adjusting roller (302) is symmetrical with the fixed roller (301).

4. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The clamping assembly (3) further comprises: An adjusting seat (303) is embedded in the inside of the clamping assembly (3) and connected with the adjusting roller (302).

5. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The flow guide assembly (4) comprises: A flow guide roller (401) is arranged on the upper surface of the flow guide assembly (4), and the flow guide roller (401) is provided with five, and the five flow guide rollers (401) are staggered.

6. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The flow guide assembly (4) further comprises: A connecting shaft (402) is arranged on the front surface of the flow guide assembly (4), and the connecting shaft (402) is connected with the flow guide roller (401) through a connecting rod, A pressing rod (403) is arranged on the upper surface of the connecting shaft (402).

7. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The pressure type seat (106) is located directly above the forming assembly (2), and the pressure type seat (106) rotates through the rotating seat (105).

8. A pre-stranded top binding wire forming machine according to claim 1, characterized in that: The motor (104) is connected with the gear set (102), and the rotating seat (105) is connected with the gear set (102) through a gear.