Aluminum material processing machine tool

By designing clipping tools and processing fixtures for aluminum processing machine tools, the problems of fixture compatibility and short material identification in aluminum processing were solved, achieving effective fixation of aluminum materials and improving processing efficiency.

CN223903452UActive Publication Date: 2026-02-13YIBIN LIDING NEW ENERGY TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520571033.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-13
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

The lack of suitable fixtures for existing equipment makes aluminum processing difficult, and the failure to detect short materials in time leads to waste of raw materials.

Method used

An aluminum processing machine tool was designed, comprising a worktable, a trimming tool, and a processing fixture. The trimming tool distinguishes short materials by using a slant plate and a light source, and the processing fixture fixes the aluminum material by using a limiting mechanism and a rotating mechanism to ensure processing accuracy and efficiency.

Benefits of technology

It enables effective fixing of aluminum materials and automatic identification of short materials, reducing scrap and improving processing efficiency and material utilization.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223903452U_ABST
    Figure CN223903452U_ABST
Patent Text Reader

Abstract

The utility model provides an aluminum material processing machine tool, and relates to the technical field of mechanical equipment, the aluminum material processing machine tool comprises a workbench provided with a material gathering station and a clamping station which are adjacent to each other, and a cutter movably arranged above the clamping station; the length removing tool is used for comparing the lengths of a plurality of aluminum materials; the machining clamp is arranged on the clamping station and used for fixing the aluminum material. When the tool is used, a plurality of aluminum materials are placed on one side of the inclined plate in parallel, the blocking parts of the inclined plate are used for blocking the aluminum materials from sliding down, one ends of the aluminum materials are aligned, a light source is used for irradiating the other ends of the aluminum materials downwards, projections are formed on the upper side of the transverse plate, and the aluminum materials can be removed by observing the positions of the projections on the transverse plate. Therefore, an operator can conveniently remove the short materials, and scraped products are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field, especially a kind of aluminium material processing machine tool. BACKGROUND

[0002] Factory purchases a batch of aluminium material with specific shape as raw material, and the following technical problems exist when using the equipment on existing production line to drill, cut and process on the aluminium material:

[0003] 1, there is no ready-made fixture for the aluminium material, and a fixture is urgently needed to be designed to adapt to the aluminium material.

[0004] 2, short material (length is shorter) is mixed in the purchased aluminium material, and it is not found during warehouse sampling inspection, and the short material can only be scrapped after processing, wasting raw materials. INVENTION CONTENTS

[0005] In view of the above situation, the utility model provides an aluminium material processing machine tool, to solve at least one technical problem pointed out in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] The utility model provides an aluminium material processing machine tool, comprising:

[0008] Workbench, with adjacent material picking station and clamping station,

[0009] Cutter, movably arranged above the clamping station;

[0010] Short tool, for comparing the length of multiple aluminium materials;

[0011] Processing fixture, arranged in the clamping station and used for fixing aluminium material;

[0012] The short tool comprises:

[0013] Inclined plate, obliquely arranged on the material picking station, the bottom of the inclined plate is bent upwards to form a blocking portion, the blocking portion is used to block the aluminium material from sliding down, and the ends of multiple aluminium materials are aligned;

[0014] Support rod, one end connected with the lower side of the inclined plate, the other end connected with the clamping station;

[0015] Cross plate, connected on the support rod;

[0016] Light source, arranged above the inclined plate and the cross plate;

[0017] Wherein, the length of the inclined plate is less than the length of the aluminium material; the upper side of the cross plate has a scale.

[0018] In some embodiments of the utility model, the aluminum material is divided into a convex part and a wing part by the outward protrusion of the middle part of one side of the aluminum material.

[0019] In some embodiments of the utility model, the machining clamp comprises:

[0020] The base is rotatably connected to the workbench through a rotating shaft;

[0021] The first limiting mechanism is used for directly or indirectly pressing the wing part and the base;

[0022] The second limiting mechanism is used for directly or indirectly pressing the convex part and the base;

[0023] The rotating mechanism arranged below the base is used for rotating the base around the rotating shaft to a vertical or horizontal state;

[0024] The first limiting mechanism and the second limiting mechanism are located on the same side of the base, and a gap for accommodating the aluminum material is arranged between the first limiting mechanism and the second limiting mechanism; and the rotating shaft is arranged close to the first limiting mechanism.

[0025] In some embodiments of the utility model, the first limiting mechanism comprises:

[0026] The first cylinder is connected to the workbench through the first mounting seat.

[0027] The first pressing arm is connected to the movable end of the first cylinder at one end and used for contacting the wing part at the other end.

[0028] In some embodiments of the utility model, the first limiting mechanism further comprises a first mounting seat, and the first cylinder is mounted on the base through the first mounting seat.

[0029] In some embodiments of the utility model, the first pressing arm contacts the wing part through a first pressing block, and the surface of the first pressing block is smooth.

[0030] In some embodiments of the utility model, the second limiting mechanism comprises:

[0031] The second cylinder is connected to the workbench through the second mounting seat.

[0032] The second pressing arm is connected to the movable end of the second cylinder at one end and used for contacting the convex part at the other end.

[0033] In some embodiments of the utility model, the rotating mechanism comprises a third cylinder.

[0034] In some embodiments of the utility model, the base is provided with a plurality of cushion blocks protruding from the base.

[0035] In some embodiments of the utility model, the base is provided with side positioning blocks and end positioning blocks, the side positioning blocks are used for contacting with the side surface of the wing part, and the end positioning blocks are used for contacting with the end surface of the convex part.

[0036] The utility model embodiment has at least the following advantages or beneficial effects:

[0037] 1、 using the short tool, multiple aluminum materials are placed in parallel on one side of the inclined plate, the aluminum materials are blocked from sliding down by the blocking part of the inclined plate, and one end of the multiple aluminum materials is aligned, a light source is irradiated on the other end of each aluminum material downward, a projection is formed on the upper side of the horizontal plate, and the position of each projection on the horizontal plate is observed, so that the short material can be intuitively distinguished, and the operator can conveniently remove the short material and reduce the scrap.

[0038] 2、 the machining clamp can fix the aluminum material purchased by the factory, so that drilling, cutting and other machining can be performed on the aluminum material.

[0039] Other features and advantages of the utility model will be described in the subsequent specification, and some of them will become apparent from the specification, or will be understood by implementing the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0040] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0041] Figure 1 It is a structural schematic view of the aluminum material;

[0042] Figure 2 It is a schematic view of the material picking station and the clamping station;

[0043] Figure 3 It is a structural schematic view of the short tool;

[0044] Figure 4 It is a structural schematic view of the aluminum material clamped by the machining clamp;

[0045] Figure 5 It is a structural schematic view of the machining clamp;

[0046] Figure 6 It is a structural schematic view of the base in a horizontal state;

[0047] Figure 7 It is a structural schematic view of the base in a vertical state, at this time, machining is facilitated.

[0048] icon:

[0049] 11 - convex part, 12 - wing part,

[0050] 2 - base, 21 - rotating shaft, 22 - cushion block, 23 - side positioning block, 24 - end positioning block, 25 - beam hole,

[0051] 3 - first limiting mechanism, 31 - first mounting seat, 311 - first positioning plate, 32 - first air cylinder, 33 - first pressing arm, 34 - first pressing block,

[0052] 4 - second limiting mechanism, 41 - second mounting seat, 411 - second positioning plate, 42 - second air cylinder, 43 - second pressing arm, 44 - second pressing block,

[0053] 51 - third air cylinder,

[0054] 6 - cutter,

[0055] 7 - workbench, 71 - material picking station, 72 - clamping station,

[0056] 91 - inclined plate, 911 - blocking part, 92 - supporting rod, 93 - transverse plate, 94 - light source, 95 - sliding sleeve, 96 - limiting screw. DETAILED DESCRIPTION

[0057] Hereinafter, only some exemplary embodiments are simply described. As can be appreciated by those skilled in the art, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present application.

[0058] In the description of the embodiments of the present application, it should be understood that the orientations or positional relationships indicated by the terms “middle”, “length”, “upper”, “lower”, “vertical”, “horizontal” and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.

[0059] In addition, the terms “first” and “second” are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with “first” and “second” can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of “a plurality of” is two or more, unless otherwise specifically limited.

[0060] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be directly connected, or can be indirectly connected through an intermediate medium, can be the communication between two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0061] The embodiments of the present application will be described in detail below.

[0062] Embodiments

[0063] In the first aspect, referring to Figure 1 The present embodiment provides an aluminum material, which is hollow, and the middle part of one side of the aluminum material is outwardly protruding, thereby dividing the aluminum material into a convex part 11 and a wing part 12, and the convex part 11 protrudes from the wing part 12.

[0064] The side of the wing part 12 of the aluminum material needs to be drilled, cut and processed.

[0065] In the second aspect, referring to Figures 1-7 The present embodiment provides an aluminum material processing machine tool, which comprises a workbench 7, a cutter 6, a short material removing tool and a processing clamp.

[0066] The workbench 7 has an adjacent material picking station 71 and a clamping station 72.

[0067] The cutter 6 is movably arranged above the clamping station 72.

[0068] The short material removing tool is used to compare the lengths of a plurality of aluminum materials, so as to facilitate the operator to remove short materials therefrom. The short material removing tool comprises an inclined plate 91, a supporting rod 92, a horizontal plate 93 and a light source 94.

[0069] The inclined plate 91 is arranged obliquely on the material picking station 71, and the bottom of the inclined plate 91 is bent upward to form a blocking portion 911, which is used to block the aluminum material from sliding downward and align the ends of the plurality of aluminum materials. The length of the inclined plate 91 is less than the length of the aluminum material.

[0070] One end of the supporting rod 92 is connected to the lower side of the inclined plate 91, and the other end is connected to the clamping station 72.

[0071] The horizontal plate 93 is connected with a sliding sleeve 95, and the sliding sleeve 95 is slidably arranged on the supporting rod 92; the sliding sleeve 95 is threadedly connected with a limiting screw 96.

[0072] The light source 94 is arranged above the inclined plate 91 and the horizontal plate 93, and the upper side of the horizontal plate 93 has a scale (not shown in the figure).

[0073] When the short material removing tool is used, the plurality of aluminum materials are placed in parallel on one side of the inclined plate 91, the aluminum materials are blocked from sliding downward by the blocking portion 911 of the inclined plate 91, and one end of the plurality of aluminum materials is aligned, the light source 94 is used to irradiate the other end of each aluminum material downward, the projection is formed on the upper side of the horizontal plate 93, and the position of each projection on the horizontal plate 93 is observed, so that the short material can be intuitively distinguished, and the operator can conveniently remove the short material, thereby reducing the scrap.

[0074] The machining clamp is arranged on the clamping station 72, and the machining clamp comprises a base 2, a first limiting mechanism 3, a second limiting mechanism 4 and a rotating mechanism.

[0075] The base 2 is in the form of a plate and is used to support the aluminum material; one end of the base 2 is rotationally connected to the workbench 7 through a rotating shaft 21. The rotating shaft 21 is arranged close to the first limiting mechanism 3 (relative to the second limiting mechanism 4).

[0076] The first limiting mechanism 3 is used to directly or indirectly press the wing portion 12 of the aluminum material against the base 2.

[0077] The second limiting mechanism 4 is used to directly or indirectly press the convex portion 11 of the aluminum material against the base 2. The first limiting mechanism 3 and the second limiting mechanism 4 are located on the same side of the base 2, and a gap for accommodating the aluminum material is arranged between the first limiting mechanism 3 and the second limiting mechanism 4.

[0078] The rotating mechanism is arranged below the base 2 and is used to rotate the base 2 around the rotating shaft 21 to a vertical or horizontal state.

[0079] In use, the aluminum materials that have passed the IQC sampling inspection and are stored in the warehouse are conveyed to the vicinity of the workbench 7, the short material is removed after the length of the plurality of (for example, three) aluminum materials is compared by the short material removing tool (the aluminum material with a relatively short length cannot meet the overall size requirement after processing and cannot be repaired to the qualified size), the surface of the aluminum material processing machine tool is cleaned to confirm that there is no aluminum slag or other foreign matter remaining, the aluminum material is placed on the base 2 in the horizontal state, the aluminum material is pressed against the base 2 by the first limiting mechanism 3 and the second limiting mechanism 4, and then the base 2 is rotated around the rotating shaft 21 to a vertical state by the rotating mechanism, so that the aluminum material is rotated by 90 degrees (as shown in Figure 6 、 Figure 7 illustrated), thereby facilitating drilling, cutting and other processing by the cutter 6 movably arranged above the workbench 7.

[0080] The first limiting mechanism 3 comprises a first mounting seat 31, a first cylinder 32, a first pressing arm 33 and a first pressing block 34.

[0081] The first mounting base 31 is fastened on the base 2 by screws. The first mounting base 31 is connected with a first positioning plate 311 which is perpendicular to the first mounting base 31. When the first positioning plate 311 contacts with the side surface of the base 2, the holes on the first positioning plate 311 can be aligned with the holes on the base 2, so that the first mounting base 31 can be fastened on the base 2 by screws.

[0082] The first cylinder 32 is mounted on the first mounting base 31, and the movable end of the first cylinder 32 can be extended and retracted and rotated.

[0083] One end of the first pressing arm 33 is connected with the movable end of the first cylinder 32, and the other end is connected with the first pressing block 34.

[0084] The surface of the first pressing block 34 is smooth, and the hardness of the first pressing block 34 is less than the hardness of the aluminum material. In a specific implementation scenario, the first pressing block 34 has a certain elasticity.

[0085] After the aluminum material is placed on the base 2 in a horizontal state, the movable end of the first cylinder 32 is retracted and rotated, driving the first pressing block 34 on the first pressing arm 33 to press on the wing part 12 of the aluminum material, so that the wing part 12 of the aluminum material is in direct or indirect pressure contact with the base 2.

[0086] Since the surface of the first pressing block 34 is smooth, and the hardness of the first pressing block 34 is less than the hardness of the aluminum material, the aluminum material is not easy to be scratched, and the aluminum material is not easy to be deformed by pressing.

[0087] The second limiting mechanism 4 includes a second mounting base 41, a second cylinder 42, a second pressing arm 43, and a second pressing block 44.

[0088] The second mounting base 41 is fastened on the base 2 by screws. The second mounting base 41 is connected with a second positioning plate 411 which is perpendicular to the second mounting base 41. When the second positioning plate 411 contacts with the side surface of the base 2, the holes on the second positioning plate 411 can be aligned with the holes on the base 2, so that the second mounting base 41 can be fastened on the base 2 by screws.

[0089] The second cylinder 42 is mounted on the second mounting base 41, and the movable end of the second cylinder 42 can be extended and retracted and rotated.

[0090] One end of the second pressing arm 43 is connected with the movable end of the second cylinder 42, and the other end is connected with the second pressing block 44. The length of the second pressing arm 43 is greater than the length of the first pressing arm 33.

[0091] The surface of the second pressing block 44 is smooth, and the hardness of the second pressing block 44 is less than the hardness of the aluminum material. In a specific implementation scenario, the second pressing block 44 has a certain elasticity.

[0092] After the aluminum material is placed on the base 2 in a horizontal state, the movable end of the second cylinder 42 is retracted and rotated, and the second pressing block 44 on the second pressing arm 43 is pressed on the convex part 11 of the aluminum material, so that the convex part 11 of the aluminum material is in direct or indirect pressure contact with the base 2.

[0093] Since the surface of the second pressing block 44 is smooth and its hardness is less than that of the aluminum material, the aluminum material is not easy to scratch and is not easy to be pressed and deformed.

[0094] The rotating mechanism includes a third cylinder 51, one end of which is arranged at a specified position and the other end is hinged to the base 2.

[0095] In the embodiment, the aluminum material is in spaced contact with the base 2 in the following manner: a plurality of pad blocks 22 protruding from the base 2 are distributed on the base 2, and the pad blocks 22 are located between the base 2 and the aluminum material to suspend the aluminum material.

[0096] Referring to Figure 4 , further, in order to facilitate positioning of the aluminum material, the base 2 is provided with a side positioning block 23 and an end positioning block 24, the side positioning block 23 is used to contact the side surface of the wing part 12 of the aluminum material, and the end positioning block 24 is used to contact the end surface of the convex part 11 of the aluminum material, so as to facilitate positioning of the aluminum material.

[0097] The base 2 is provided with a hose hole 25, and a binding belt is passed through the hose hole 25 and tied around the air pipe of the first cylinder 32 or the second cylinder 42, so that the air pipe can be limited when the base 2 is rotated.

[0098] Finally, it should be noted that: the above is only a preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations, and the embodiments of the present application and the features in the embodiments can be arbitrarily combined with each other without conflict. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An aluminum material processing machine tool characterized by comprising: The utility model relates to an aluminum material processing device, comprising: a workbench with an adjacent material picking station and a clamping station, a cutter movably arranged above the clamping station, a short material removing tool for comparing the length of multiple aluminum materials, a processing clamp arranged in the clamping station and used for fixing the aluminum materials, the short material removing tool comprising: an inclined plate obliquely arranged on the material picking station, the bottom of the inclined plate being bent upwards to form a blocking portion, the blocking portion being used for blocking the aluminum materials from sliding downwards and aligning one end of the multiple aluminum materials, a support rod having one end connected to the lower side of the inclined plate and the other end connected to the clamping station, a horizontal plate connected to the support rod, a light source arranged above the inclined plate and the horizontal plate, wherein the length of the inclined plate is less than the length of the aluminum materials, and the upper side of the horizontal plate has a scale.

2. The aluminum fabrication machine of claim 1 wherein, The middle part of one side of the aluminum material is outwardly protruded to divide it into a protruding portion and a wing portion.

3. The aluminum fabrication machine of claim 2, wherein, the processing clamp comprising: a base rotatably connected to the workbench through a rotating shaft, a first limiting mechanism used for directly or indirectly pressing the wing portion against the base, a second limiting mechanism used for directly or indirectly pressing the protruding portion against the base, a rotating mechanism arranged below the base and used for rotating the base around the rotating shaft to a vertical or horizontal state, wherein the first limiting mechanism and the second limiting mechanism are located on the same side of the base, a gap for accommodating the aluminum materials is left between the first limiting mechanism and the second limiting mechanism, and the rotating shaft is arranged close to the first limiting mechanism.

4. The aluminum fabrication machine of claim 3 wherein, the first limiting mechanism comprising: a first air cylinder, the movable end of which can be telescopic and rotatable, a first pressing arm having one end connected to the movable end of the first air cylinder and the other end used for contacting the wing portion.

5. The aluminum fabrication machine of claim 4 wherein, The first limiting mechanism further comprises a first mounting seat, and the first air cylinder is mounted on the base through the first mounting seat.

6. The aluminum fabrication machine of claim 4 wherein, The first pressing arm contacts the wing portion through a first pressing block, and the surface of the first pressing block is smooth.

7. The aluminum material processing machine tool according to any one of claims 3 to 6, characterized by the second limiting mechanism comprising: a second air cylinder, the movable end of which can be telescopic and rotatable, a second pressing arm having one end connected to the movable end of the second air cylinder and the other end used for contacting the protruding portion.

8. The aluminum fabrication machine of claim 3 wherein, The rotating mechanism comprises a third air cylinder.

9. The aluminum fabrication machine of claim 3, wherein, The base is distributed with multiple cushion blocks protruding from the base.

10. The aluminum fabrication machine of claim 3, wherein, The base is provided with a side positioning block and an end positioning block, the side positioning block is used for contacting the side surface of the wing portion, and the end positioning block is used for contacting the end surface of the protruding portion.