Aluminum mold cement removing and grinding all-in-one machine

By designing an integrated machine for removing cement and grinding aluminum formwork, using gear and chain drive and steel wire grinding wheels to remove cement and grind aluminum formwork, the problems of low efficiency and high labor costs in existing technologies are solved, thereby improving construction efficiency and formwork quality.

CN223903642UActive Publication Date: 2026-02-13湖南合锦建筑科技有限公司
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Patent Information

Application Number
CN202520581212.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-13
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

In existing technologies, aluminum formwork requires manual removal of cement and grinding after use, which is inefficient and consumes a lot of labor costs. In addition, there is the problem that electric picks can cause poor formwork quality.

Method used

A cement removal and grinding machine integrating aluminum molds was designed. The cement is removed by a roller shaft driven motor driving a gear and toothed chain transmission system. Combined with the horizontal and lateral drive motors driving steel wire grinding wheels for grinding, the cement is removed and ground at the same time.

Benefits of technology

It achieves efficient removal and grinding of cement from aluminum formwork, reduces labor costs and time consumption, improves construction efficiency, and avoids problems with poor formwork quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum formwork renovating equipment, and discloses an aluminum formwork cement removing and polishing all-in-one machine which comprises a formwork cement removing machine and a polishing all-in-one machine, and formwork conveying frames are fixedly installed on the two sides of the formwork cement removing machine and the polishing all-in-one machine. According to the aluminum mold cement removing and grinding all-in-one machine, a mold is placed on the mold plate conveying frame and stuffed between an upper roller shaft and a lower roller shaft, then a roller shaft transmission motor drives a rotating shaft to rotate, the rotating shaft drives a main toothed chain to conduct transmission through a driving gear, the mold plate conveying frame and the mold plate conveying frame are fixed, and the mold plate conveying frame and the mold plate conveying frame are fixed; the driving toothed chain drives the lower roller shaft to rotate through the driven gear, the lower roller shaft drives the upper gear to rotate through the lower gear, the upper gear drives the upper roller shaft to rotate, the lower roller shaft drives the first driven toothed chain to rotate through the first linkage gear, and the first driven toothed chain drives the linkage shaft to rotate through the second linkage gear.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium formwork renovation equipment technical field, concretely is a kind of aluminium formwork cement removal and polishing integrated machine. BACKGROUND

[0002] Aluminium formwork is full name for building aluminium alloy formwork.It is new generation formwork system after wood formwork and steel formwork, aluminium formwork is designed by module, extruded by special equipment, can be freely combined according to different structure size, the design and development and construction application of aluminium formwork are a big development in building industry.The application of aluminium formwork system in building industry improves the construction efficiency of housing construction project, including building materials;at present stage, cement appears on the surface of aluminium formwork after use, and these cement is not needed most of the time, needs to be scraped off to recycle aluminium formwork.

[0003] At present, when aluminium formwork is constructed in building industry, it often encounters a lot of concrete, when formwork is used, there is still a lot of cement coagulation into block after transportation back to factory, cement removal, polishing and other renovation work are needed when used again, and at present, cement removal usually relies on manual operation by electric pick, and then polishing is carried out by angle grinder, a lot of time and labor cost are consumed, and efficiency is low, and there are problems such as poor quality of formwork caused by electric pick. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] In view of the above-mentioned shortcomings of prior art, the utility model provides a kind of aluminium formwork cement removal and polishing integrated machine, which can effectively solve the problems of prior art.

[0006] (II) technical scheme

[0007] To achieve the above object, the utility model is realized by the following technical scheme:

[0008] The utility model discloses a kind of aluminium formwork cement removal and polishing integrated machine, including formwork cement removal machine polishing integrated machine, both sides of the formwork cement removal machine polishing integrated machine are fixedly installed with formwork transmission frame, the inner chamber of the formwork cement removal machine polishing integrated machine is fixedly installed with cement removal mechanism, the cement removal mechanism includes roller shaft transmission motor, driving gear, main tooth chain, driven gear, lower roller shaft, upper roller shaft, upper gear, lower gear, first from tooth chain, first linkage gear, second linkage gear, rotating shaft, linkage shaft, second from tooth chain, third linkage gear, the inner wall of the formwork cement removal machine polishing integrated machine is fixedly installed with polishing mechanism, and the polishing mechanism includes transverse transmission motor, transverse transmission shaft, transverse transmission wheel, first belt, second belt, lateral transmission motor, lateral transmission shaft, lateral transmission wheel, transverse steel wire polishing wheel and lateral steel wire polishing wheel.

[0009] Further, the output end of the roller shaft transmission motor is fixedly connected with the outer surface of a rotating shaft through a speed reducer, the outer surface of the rotating shaft is fixedly connected with the outer surface of a driving gear, and the outer surface of the driving gear is engaged with the inner surface of a main tooth chain.

[0010] Further, the inner surface of the main tooth chain is engaged with the outer surface of a driven gear, the inner surface of the driven gear is fixedly connected with the outer surface of a lower roller shaft, and the outer surface of the lower roller shaft is fixedly connected with the inner surface of a lower gear.

[0011] Further, the outer surface of the lower gear is engaged with the outer surface of an upper gear, the inner surface of the upper gear is fixedly connected with the outer surface of an upper roller shaft, the outer surface of the lower roller shaft is fixedly connected with the inner surface of a first linkage gear, and the outer surface of the first linkage gear is transmissionally connected with the outer surface of a second linkage gear through a first driven tooth chain.

[0012] Further, the outer surface of the linkage shaft is fixedly connected with the inner surfaces of the second linkage gear and a third linkage gear, and the outer surface of the third linkage gear is engaged with the inner surface of a second driven tooth chain.

[0013] Further, the output end of the lateral transmission motor is fixedly connected with the outer surface of a lateral transmission shaft through a speed reducer, and the outer surface of the lateral transmission shaft is transmissionally connected with the inner surface of a first belt through a driving wheel.

[0014] Further, the inner surface of the first belt is transmissionally connected with the outer surface of a lateral transmission wheel, and the inner surface of the lateral transmission wheel is fixedly connected with the outer surface of a lateral steel wire polishing wheel through a rotating rod.

[0015] Further, the output end of the lateral transmission motor is fixedly connected with the outer surface of a lateral transmission shaft through a speed reducer, and the outer surface of the lateral transmission shaft is transmissionally connected with the inner surface of a first belt through a driving wheel.

[0016] Further, the inner surface of the first belt is transmissionally connected with the outer surface of a lateral transmission wheel, and the inner surface of the lateral transmission wheel is fixedly connected with the outer surface of a lateral steel wire polishing wheel through a rotating rod.

[0017] (Three) beneficial effects

[0018] Compared with the known prior art, the technical scheme has the following beneficial effects:

[0019] The utility model discloses a design that removes cement and polishes simultaneously is added to the aluminum formwork, and the rotation of the rotating shaft is driven by the roller shaft transmission motor, the transmission of the main tooth chain is driven by the driving gear of the rotating shaft, the rotation of the lower roller shaft is driven by the driven gear of the main tooth chain, the rotation of the upper gear is driven by the lower gear of the lower roller shaft, the rotation of the upper roller shaft is driven by the upper gear, the rotation of the second tooth chain is driven by the first linkage gear of the lower roller shaft, the rotation of the linkage shaft is driven by the second linkage gear of the first tooth chain, the transmission of the second tooth chain is driven by the third linkage gear of the linkage shaft, and the rotation of the other group of upper roller shaft and lower roller shaft is driven by the second tooth chain. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present utility model or the prior art, below will introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0021] Figure 1 It is the three-dimensional structure diagram of the present utility model;

[0022] Figure 2 It is the three-dimensional structure explosion diagram of the template cement removing machine polishing all-in-one machine in the embodiment;

[0023] Figure 3 It is the three-dimensional structure explosion diagram of the template cement removing machine polishing all-in-one machine in the embodiment; Figure 2 It is the enlarged view of A in the embodiment;

[0024] Figure 4 It is the internal structure right side view of the template cement removing machine polishing all-in-one machine in the embodiment;

[0025] Figure 5 It is the internal structure longitudinal section view of the template cement removing machine polishing all-in-one machine in the embodiment.

[0026] The labels in the drawing respectively represent: 1, template cement removing and polishing integrated machine; 2, template transmission frame; 3, cement removing mechanism; 301, roller shaft transmission motor; 302, driving gear; 303, main gear chain; 304, driven gear; 305, lower roller shaft; 306, upper roller shaft; 307, upper gear; 308, lower gear; 309, No. 1 driven gear chain; 310, No. 1 linkage gear; 311, No. 2 linkage gear; 312, rotating shaft; 313, linkage shaft; 314, No. 2 driven gear chain; 315, No. 3 linkage gear; 4, polishing mechanism; 401, horizontal transmission motor; 402, horizontal transmission shaft; 403, horizontal transmission wheel; 404, No. 1 belt; 405, No. 2 belt; 406, lateral transmission motor; 407, lateral transmission shaft; 408, lateral transmission wheel; 409, horizontal steel wire polishing wheel; 410, lateral steel wire polishing wheel. DETAILED DESCRIPTION

[0027] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments but not all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0028] The present application will be further described below with reference to the embodiments.

[0029] Reference Figures 1-5 The aluminum mold cement removing and polishing integrated machine of the embodiment includes the template cement removing and polishing integrated machine 1, the template transmission frame 2 is fixedly installed on both sides of the template cement removing and polishing integrated machine 1, the cement removing mechanism 3 is fixedly installed in the inner cavity of the template cement removing and polishing integrated machine 1, the cement removing mechanism 3 includes the roller shaft transmission motor 301, the driving gear 302, the main gear chain 303, the driven gear 304, the lower roller shaft 305, the upper roller shaft 306, the upper gear 307, the lower gear 308, the No. 1 driven gear chain 309, the No. 1 linkage gear 310, the No. 2 linkage gear 311, the rotating shaft 312, the linkage shaft 313, the No. 2 driven gear chain 314 and the No. 3 linkage gear 315, the polishing mechanism 4 is fixedly installed on the inner wall of the template cement removing and polishing integrated machine 1, and the polishing mechanism 4 includes the horizontal transmission motor 401, the horizontal transmission shaft 402, the horizontal transmission wheel 403, the No. 1 belt 404, the No. 2 belt 405, the lateral transmission motor 406, the lateral transmission shaft 407, the lateral transmission wheel 408, the horizontal steel wire polishing wheel 409 and the lateral steel wire polishing wheel 410.

[0030] As Figures 2-5As shown, the template cement removal machine polisher integrated machine 1 has an integrated plate and an integrated box, which collects the cement dropped by the aluminum template in the cement removal mechanism 3.

[0031] As shown in Figures 2-5 The output end of the roller shaft transmission motor 301 is fixedly connected with the outer surface of the rotating shaft 312 through a speed reducer, the outer surface of the rotating shaft 312 is fixedly connected with the outer surface of the driving gear 302, and the outer surface of the driving gear 302 is engaged with the inner surface of the main tooth chain 303.

[0032] As shown in Figures 2-5 The inner surface of the main tooth chain 303 is engaged with the outer surface of the driven gear 304, the inner surface of the driven gear 304 is fixedly connected with the outer surface of the lower roller shaft 305, and the outer surface of the lower roller shaft 305 is fixedly connected with the inner surface of the lower gear 308.

[0033] As shown in Figures 2-5 The outer surface of the lower gear 308 is engaged with the outer surface of the upper gear 307, the inner surface of the upper gear 307 is fixedly connected with the outer surface of the upper roller shaft 306, and the outer surface of the lower roller shaft 305 is fixedly connected with the inner surface of the first linkage gear 310. The outer surface of the first linkage gear 310 is transmissionally connected with the outer surface of the second linkage gear 311 through the first driven tooth chain 309.

[0034] As shown in Figures 2-5 The outer surface of the linkage shaft 313 is fixedly connected with the inner surfaces of the second linkage gear 311 and the third linkage gear 315, and the outer surface of the third linkage gear 315 is engaged with the inner surface of the second driven tooth chain 314.

[0035] As shown in Figures 2-5 The upper roller shaft 306, the lower roller shaft 305, the second linkage gear 311, the rotating shaft 312, the linkage shaft 313, the second driven tooth chain 314 and the third linkage gear 315 are combined into a template cement removal device. The device is matched between the second driven tooth chain 314, the third linkage gear 315 and the driven gear 304, so that one roller shaft transmission motor 301 can drive all the upper roller shaft 306 and the lower roller shaft 305 to rotate.

[0036] As shown in Figures 2-5 The output end of the transverse transmission motor 401 is fixedly connected with the outer surface of the transverse transmission shaft 402 through a speed reducer, and the outer surface of the transverse transmission shaft 402 is transmissionally connected with the inner surface of the first belt 404 through a driving wheel.

[0037] As shown in Figures 2-5 The inner surface of the first belt 404 is transmissionally connected with the outer surface of the transverse transmission wheel 403, and the inner surface of the transverse transmission wheel 403 is fixedly connected with the outer surface of the transverse steel wire polishing wheel 409 through a rotating rod.

[0038] As Figures 2-5 shown, the output end of the lateral transmission motor 406 is fixedly connected with the outer surface of the lateral transmission shaft 407 through a speed reducer, and the outer surface of the lateral transmission shaft 407 is drivingly connected with the inner surface of the No. 2 belt 405 through a driving wheel.

[0039] As ​ shown, the inner surface of the No. 2 belt 405 is drivingly connected with the outer surface of the lateral transmission wheel 408, and the inner surface of the lateral transmission wheel 408 is fixedly connected with the outer surface of the lateral steel wire polishing wheel 410 through a rotating rod.

[0040] In summary, the user first puts the mold into the mold plate conveying frame 2 and inserts it between the upper roller shaft 306 and the lower roller shaft 305, and then the roller shaft transmission motor 301 drives the rotating shaft 312 to rotate, the rotating shaft 312 drives the main toothed chain 303 through the driving gear 302, the main toothed chain 303 drives the lower roller shaft 305 through the driven gear 304, the lower roller shaft 305 drives the upper toothed gear 307 through the lower toothed gear 308, the upper toothed gear 307 drives the upper roller shaft 306 to rotate, the lower roller shaft 305 drives the No. 1 driven toothed chain 309 through the No. 1 linkage gear 310, the No. 1 driven toothed chain 309 drives the linkage shaft 313 through the No. 2 linkage gear 311, the linkage shaft 313 drives the No. 2 driven toothed chain 314 through the No. 3 linkage gear 315, and the No. 2 driven toothed chain 314 drives another set of upper roller shaft 306 and lower roller shaft 305 to rotate, so as to extrude the concrete block on the mold plate, when the mold plate moves to the rightmost side in the mold plate cement removing and polishing integrated machine 1, the transverse transmission motor 401 drives the transverse transmission shaft 402 to rotate, the transverse transmission shaft 402 drives the No. 1 belt 404 through the driving wheel, the No. 1 belt 404 drives the lateral steel wire polishing wheel 409 through the transverse transmission wheel 403 to polish the surface of the mold, the lateral transmission motor 406 drives the lateral transmission shaft 407 to rotate, the lateral transmission shaft 407 drives the No. 2 belt 405 through the driving wheel, and the No. 2 belt 405 drives the lateral steel wire polishing wheel 410 through the lateral transmission wheel 408 to polish the side surface of the mold, and the polished mold is moved to the right mold plate conveying frame 2.

[0041] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An aluminum mold cement removing and polishing all-in-one machine, comprising a mold plate cement removing and polishing all-in-one machine (1), characterized in that: The template of the template cement machine polishing integrated machine (1) is fixedly installed with a template transmission frame (2) on both sides, and the inner cavity of the template cement machine polishing integrated machine (1) is fixedly installed with a cement removing mechanism (3), the cement removing mechanism (3) comprises a roller shaft transmission motor (301), a driving gear (302), a main tooth chain (303), a driven gear (304), a lower roller shaft (305), an upper roller shaft (306), an upper gear (307), a lower gear (308), a first from tooth chain (309), a first linkage gear (310), a second linkage gear (311), a rotating shaft (312), a linkage shaft (313), a second from tooth chain (314), a third linkage gear (315), the inner wall of the template cement machine polishing integrated machine (1) is fixedly installed with a polishing mechanism (4), and the polishing mechanism (4) comprises a transverse transmission motor (401), a transverse transmission shaft (402), a transverse transmission wheel (403), a first belt (404), a second belt (405), a lateral transmission motor (406), a lateral transmission shaft (407), a lateral transmission wheel (408), a transverse steel wire polishing wheel (409) and a lateral steel wire polishing wheel (410).

2. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The output end of the roller shaft transmission motor (301) is fixedly connected with the outer surface of the rotating shaft (312) through a speed reducer, the outer surface of the rotating shaft (312) is fixedly connected with the outer surface of the driving gear (302), and the outer surface of the driving gear (302) is engaged with the inner surface of the main tooth chain (303).

3. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The inner surface of the main tooth chain (303) is engaged with the outer surface of the driven gear (304), the inner surface of the driven gear (304) is fixedly connected with the outer surface of the lower roller shaft (305), and the outer surface of the lower roller shaft (305) is fixedly connected with the inner surface of the lower gear (308).

4. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The outer surface of the lower gear (308) is engaged with the outer surface of the upper gear (307), the inner surface of the upper gear (307) is fixedly connected with the outer surface of the upper roller shaft (306), the outer surface of the lower roller shaft (305) is fixedly connected with the inner surface of the first linkage gear (310), and the outer surface of the first linkage gear (310) is transmissionally connected with the outer surface of the second linkage gear (311) through the first from tooth chain (309).

5. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The outer surface of the linkage shaft (313) is fixedly connected with the inner surfaces of the second linkage gear (311) and the third linkage gear (315), and the outer surface of the third linkage gear (315) is engaged with the inner surface of the second from tooth chain (314).

6. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The output end of the transverse transmission motor (401) is fixedly connected with the outer surface of the transverse transmission shaft (402) through a speed reducer, and the outer surface of the transverse transmission shaft (402) is transmissionally connected with the inner surface of the first belt (404) through a driving wheel.

7. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The inner surface of the first belt (404) is transmissionally connected with the outer surface of the transverse transmission wheel (403), and the inner surface of the transverse transmission wheel (403) is fixedly connected with the outer surface of the transverse steel wire polishing wheel (409) through a rotating rod.

8. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The output end of the lateral transmission motor (406) is fixedly connected with the outer surface of a lateral transmission shaft (407) through a speed reducer, and the outer surface of the lateral transmission shaft (407) is in driving connection with the inner surface of a No. 2 belt (405) through a driving wheel.

9. The aluminum mold cement removing and polishing all-in-one machine according to claim 1, characterized in that: The inner surface of the No. 2 belt (405) is in driving connection with the outer surface of a lateral transmission wheel (408), and the inner surface of the lateral transmission wheel (408) is fixedly connected with the outer surface of a lateral steel wire polishing wheel (410) through a rotating rod.