Feeding equipment for carpet production

By using a feeding device that combines beating and dust collection during the carpet production process, the problem of removing impurities embedded in the narrow gaps between fibers is solved, ensuring the high quality of the finished carpet.

CN223905827UActive Publication Date: 2026-02-13JIANGSU HENGXIANG SPELL DECORATION MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520513048.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-13
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

In the current carpet production process, impurities embedded in the narrow gaps between fibers are difficult to remove completely, affecting the quality of the finished carpet.

Method used

Design a feeding device for carpet production, combined with dust collection treatment. The device uses a rotary cylinder-driven U-shaped striking component to beat the carpet, causing impurities embedded in the fiber gaps to detach, and then uses a dust collector to collect the impurities.

Benefits of technology

It effectively removes impurities embedded in the narrow gaps of carpet fibers, improves the surface smoothness and design integrity of finished carpets, and enhances carpet quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a feeding device for carpet production, which comprises a conveying frame, an arrangement mechanism and a driving mechanism, and the conveying frame is vertically arranged relative to the opposite side; the arrangement mechanism is located in the middle of the conveying frame and comprises a shell, a rotating air cylinder, a beating piece and a dust collector, the shell is connected with the conveying frame, and two through grooves are symmetrically formed in the shell; the rotating air cylinder is installed on the outer wall of the shell, the striking piece is rotationally arranged in the shell, an output shaft of the rotating air cylinder is connected with the striking piece, and the striking piece is arranged in a concentric-square-shaped structure; the dust collector is arranged at the bottom of the shell; the driving mechanism is arranged at one end of the conveying frame. According to the feeding equipment for carpet production, the carpet can be flapped continuously while dust collection treatment is carried out, impurities embedded in carpet fiber slits are separated, and the quality of finished carpets is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of carpet production technology, and in particular to a feeding device for carpet production. Background Technology

[0002] In carpet production, the raw materials inevitably produce impurities such as short fibers, lint, and tiny particles during the carding and spinning processes. These impurities embed themselves in the yarn or backing fabric, causing stains, knots, or unevenness on the carpet surface and disrupting the integrity of the design texture. High-efficiency dust removal can recover 60% of the reusable fibers, directly reducing raw material costs.

[0003] During the conveying stage of carpet production, as semi-finished carpets are transported by conveyor equipment, conventional dust collection systems collect dust by creating a negative pressure adsorption zone on the carpet surface—using airflow to draw suspended impurities into the dust removal device, thus achieving gas-solid separation. However, this method has certain limitations in dust collection, especially in completely removing impurities embedded in the narrow gaps of carpet fibers, which affects the quality of the finished carpet. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to provide a feeding device for carpet production that can continuously beat the carpet while collecting dust, so that impurities embedded in the narrow gaps of the carpet fibers can be removed, thus ensuring the quality of the finished carpet.

[0006] To achieve the above objectives, the first aspect of this utility model provides a feeding device for carpet production, comprising: a conveyor frame, a sorting mechanism, and a drive mechanism, wherein the conveyor frame is placed vertically opposite to the conveyor frame; the sorting mechanism is located in the middle of the conveyor frame, and the sorting mechanism includes a housing, a rotary cylinder, an impacting component, and a dust collector, wherein the housing is connected to the conveyor frame, and two through slots are symmetrically formed on the housing; the rotary cylinder is mounted on the outer wall of the housing, the impacting component is rotatably disposed inside the housing, the output shaft of the rotary cylinder is connected to the impacting component, and the impacting component is arranged in a U-shape; the dust collector is disposed at the bottom of the housing; and the drive mechanism is disposed at one end of the conveyor frame.

[0007] In addition, the carpet production feeding device proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the upper part of the shell is arranged in an open structure, the shell is provided with a step, and a cover is placed on the step.

[0009] Specifically, the inside of the through slot is provided with a curtain.

[0010] Specifically, the driving mechanism comprises a driving motor, a material pressing assembly and an adjusting assembly, wherein the driving motor is mounted on the conveying frame, the output shaft of the driving motor is connected with one end of a conveying roller on the conveying frame, the material pressing assembly is connected with the conveying frame, and the adjusting assembly is arranged on the material pressing assembly.

[0011] Specifically, the material pressing assembly comprises two support frames, two sliding blocks, a pressing roller, two screw rods and two second bevel gears, wherein the two support frames are connected with the conveying frame respectively, the support frame is provided with a guide groove, the two sliding blocks are slidingly arranged in the support frame respectively, the two ends of the pressing roller penetrate through the corresponding guide grooves, one end of the pressing roller is rotationally connected with the sliding block, the two screw rods are rotationally arranged in the corresponding support frame respectively, the screw rod is threadedly connected with the sliding block, and one end of the screw rod penetrates through the support frame.

[0012] Specifically, the adjusting assembly comprises two fixed frames, a rod body, two first bevel gears and a hand wheel, wherein the two fixed frames are connected with the corresponding support frame, the rod body is rotationally connected with the two fixed frames, the two first bevel gears are connected with the rod body respectively and located in the corresponding fixed frame, one end of the rod body penetrates through the fixed frame, and the hand wheel is connected with one end of the rod body.

[0013] Compared with the prior art, the carpet production feeding equipment has the following beneficial effects: the carpet production feeding equipment can continuously beat the carpet while carrying out dust collection treatment, so that the impurities embedded in the fiber slits of the carpet are separated, and the quality of the finished carpet is ensured.

[0014] The additional aspects and advantages of the present application will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0015] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 It is a three-dimensional structure schematic view of the carpet production feeding equipment according to one embodiment of the present application;

[0017] Figure 2 It is a three-dimensional structure schematic view of the arrangement mechanism of the carpet production feeding equipment according to one embodiment of the present application;

[0018] Figure 3 It is a top view structural schematic view of the feeding equipment arrangement mechanism for carpet production according to an embodiment of the utility model;

[0019] Figure 4 It is a driving mechanism structural schematic view of the feeding equipment for carpet production according to an embodiment of the utility model;

[0020] Figure 5 It is a pressing assembly structural schematic view of the feeding equipment for carpet production according to an embodiment of the utility model.

[0021] Mark: 1, conveying frame;2, arrangement mechanism;21, shell;22, through slot;23, rotary cylinder;24, beating piece;25, dust collector;26, step;27, cover;28, curtain;3, driving mechanism;31, driving motor;32, pressing assembly;321, support frame;322, guide slot;323, sliding block;324, compression roller;325, screw;326, second bevel gear;33, adjusting assembly;331, fixed frame;332, rod;333, first bevel gear;334, hand wheel. DETAILED DESCRIPTION

[0022] The embodiments of the utility model are described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.

[0023] The feeding equipment for carpet production of the embodiments of the utility model is described below with reference to the drawings.

[0024] As Figures 1-5 shown, the feeding equipment for carpet production of the embodiments of the utility model can include: conveying frame 1, arrangement mechanism 2 and driving mechanism 3.

[0025] Among them, the conveying frame 1 is placed vertically opposite to the opposite side.

[0026] It should be noted that the conveying frame 1 described in this embodiment includes a frame body and a plurality of conveying rollers, the frame body is in contact with the ground through a support foot, the support foot can reduce the contact area between the device and the ground, increase the pressure between the two, and ensure the stability of the device during use.

[0027] The arrangement mechanism 2 is located in the middle of the conveying frame 1, and the arrangement mechanism 2 includes a shell 21, a rotary cylinder 23, a beating piece 24 and a dust collector 25.

[0028] Among them, the shell 21 is connected with the conveying frame 1, and two through slots 22 are symmetrically arranged on the shell 21.

[0029] It should be noted that the semi-finished carpet can be transported through the two through-slots 22.

[0030] The rotating cylinder 23 is installed on the outer wall of the shell 21, the striking piece 24 is rotationally arranged in the interior of the shell 21, the output shaft of the rotating cylinder 23 is connected with the striking piece 24, and the striking piece 24 is arranged in a back-shaped structure.

[0031] The dust collector 25 is arranged at the bottom of the shell 21, and the driving mechanism 3 is arranged at one end of the conveying frame 1.

[0032] It should be noted that the dust collector 25 described in this embodiment is a prior art, and can achieve the effect of dust collection based on air suction. The specific working principle has been disclosed in the prior art, and therefore will not be described in detail here.

[0033] In one embodiment of the present application, as shown in Figure 1 and Figure 2 , the upper part of the shell 21 is arranged in an open structure, and the shell 21 is provided with a step 26, and the step 26 is placed with a cover 27.

[0034] Specifically, when the anti-slip layer is adhered to the bottom of the semi-finished carpet, the semi-finished carpet needs to be conveyed. First, open the cover 27, and then pass one end of the semi-finished carpet through a through-slot 22, a striking piece 24, another through-slot 22 and a driving mechanism 3 in sequence.

[0035] Then, the driving mechanism 3 operates, thereby forming a pulling effect at one end of the semi-finished carpet. When the semi-finished carpet passes through the interior of the shell 21 at a uniform speed, the rotating cylinder 23 drives the striking piece 24 to reciprocate and rotate by a preset angle, and the back-shaped striking piece 24 continuously hits the surface of the semi-finished carpet, so that the impurities embedded in the slits of the carpet fibers are separated, and under the action of the dust collector 25, the impurities separated from the carpet enter the interior of the dust collector 25 for temporary storage, thereby ensuring the quality of the subsequent finished carpet.

[0036] In one embodiment of the present application, as shown in Figure 2 , a baffle 28 is arranged in the through-slot 22.

[0037] It can be understood that the baffle 28 is arranged to form a blocking effect at the through-slot 22, so as to avoid the impurities overflowing through the through-slot 22 and ensure the working environment of the relevant technical personnel.

[0038] In one embodiment of the present application, as shown in Figure 4 and Figure 5 , the driving mechanism 3 comprises a driving motor 31, a pressing assembly 32 and an adjusting assembly 33.

[0039] The driving motor 31 is installed on the conveying frame 1, the output shaft of the driving motor 31 is connected with one end of a conveying roller on the conveying frame 1, the pressing assembly 32 is connected with the conveying frame 1, and the adjusting assembly 33 is arranged on the pressing assembly 32.

[0040] In one embodiment of the utility model, as shown in Figure 4 and Figure 5 The pressing assembly 32 comprises two supporting frames 321, two sliding blocks 323, a pressing roller 324, two screw rods 325 and two second bevel gears 326.

[0041] The two supporting frames 321 are connected with the conveying frame 1 respectively, guide grooves 322 are formed in the supporting frames 321, the two sliding blocks 323 are slidingly arranged in the supporting frames 321 respectively, the two ends of the pressing roller 324 penetrate the corresponding guide grooves 322 respectively, one end of the pressing roller 324 is rotationally connected with the sliding block 323, the two screw rods 325 are rotationally arranged in the corresponding supporting frames 321 respectively, the screw rods 325 are threadedly connected with the sliding blocks 323, one end of the screw rod 325 penetrates the supporting frame 321, and the two second bevel gears 326 are connected with one end of the corresponding screw rod 325.

[0042] In one embodiment of the utility model, as shown in Figure 4 and Figure 5 The adjusting assembly 33 comprises two fixed frames 331, a rod body 332, two first bevel gears 333 and a hand wheel 334.

[0043] The two fixed frames 331 are connected with the corresponding supporting frames 321, the rod body 332 is rotationally connected with the two fixed frames 331, the two first bevel gears 333 are connected with the rod body 332 respectively and located in the corresponding fixed frames 331, one end of the rod body 332 penetrates one fixed frame 331, and the hand wheel 334 is connected with one end of the rod body 332.

[0044] Specifically, when the driving mechanism 3 pulls one end of the semi-finished carpet, the driving motor 31 operates, the driving motor 31 drives one conveying roller to rotate at a constant speed, and the semi-finished carpet is conveyed on the device under the action of the pressing roller 324.

[0045] When the related technical personnel replace the type of the semi-finished carpet, the related technical personnel can rotate the hand wheel 334, the hand wheel 334 drives the rod body 332 to rotate, the rod body 332 drives the two first bevel gears 333 to rotate, the first bevel gears 333 are meshedly connected with the second bevel gears 326, the second bevel gears 326 drive the screw rods 325 to rotate, the screw rods 325 are threadedly connected with the sliding blocks 323, so that the pressing roller 324 is driven to move, the distance between the pressing roller 324 and one conveying roller is adjustable, and therefore it is convenient for the related technical personnel to replace the semi-finished carpet.

[0046] In conclusion, the carpet production feeding equipment can continuously beat the carpet while dust collecting, so that the impurities embedded in the fiber slit of the carpet are separated, and the quality of the finished carpet is ensured.

[0047] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0048] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.

[0049] Although the embodiments of the present application have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the present application. Those skilled in the art can change, modify, replace and deform the above-mentioned embodiments within the scope of the present application.

Claims

1. A feeding device for carpet production, characterized in that, The utility model relates to a kind of paper sheet sorting machine, including: Conveying frame (1), arrangement mechanism (2) and drive mechanism (3), wherein, The conveying frame (1) is placed vertically opposite relative to face; The arrangement mechanism (2) is located in the middle of the conveying frame (1), and the arrangement mechanism (2) includes shell (21), rotary cylinder (23), beating piece (24) and dust collector (25), wherein, The shell (21) is connected with the conveying frame (1), and two through grooves (22) are symmetrically provided on the shell (21). The rotary cylinder (23) is installed on the outer wall of the shell (21), the beating piece (24) is rotatably arranged in the shell (21), the output shaft of the rotary cylinder (23) is connected with the beating piece (24), and the beating piece (24) is arranged in a back-shaped structure. The dust collector (25) is arranged at the bottom of the shell (21). The drive mechanism (3) is arranged at one end of the conveying frame (1).

2. The feeding apparatus for carpet production according to claim 1, characterized in that, The upper part of the shell (21) is arranged in an open structure, and the shell (21) is provided with a step (26), and the step (26) is placed with a cover (27).

3. The feeding apparatus for carpet production according to claim 1, characterized in that, The inside of the through groove (22) is provided with a curtain (28).

4. The feeding apparatus for carpet production according to claim 1, characterized in that, The drive mechanism (3) includes a drive motor (31), a pressing assembly (32) and an adjusting assembly (33), wherein, The drive motor (31) is installed on the conveying frame (1), and the output shaft of the drive motor (31) is connected with one end of a conveying roller on the conveying frame (1). The pressing assembly (32) is connected with the conveying frame (1). The adjusting assembly (33) is arranged on the pressing assembly (32).

5. The feeding apparatus for carpet production according to claim 4, characterized in that, The pressing assembly (32) includes two support frames (321), two sliding blocks (323), a pressing roller (324), two screw rods (325) and two second bevel gears (326), wherein, Two support frames (321) are respectively connected with the conveying frame (1), and guide grooves (322) are formed in the support frames (321). Two sliding blocks (323) are respectively arranged in the support frames (321). Both ends of the pressing roller (324) respectively penetrate the corresponding guide grooves (322), and one end of the pressing roller (324) is rotatably connected with the sliding block (323). Two screw rods (325) are respectively rotatably arranged in the corresponding support frames (321), and the screw rods (325) are threadedly connected with the sliding blocks (323), and one end of the screw rods (325) penetrates the support frames (321). Two second bevel gears (326) are respectively connected with one end of the corresponding screw rods (325).

6. The feeding apparatus for carpet production according to claim 5, characterized in that, The adjusting assembly (33) includes two fixed frames (331), a rod body (332), two first bevel gears (333) and a hand wheel (334), wherein, Two fixed frames (331) are connected with the corresponding support frames (321). The rod body (332) is rotationally connected with two fixed frames (331), two first bevel gears (333) are respectively connected with the rod body (332) and located inside the corresponding fixed frame (331). One end of the rod body (332) penetrates one fixed frame (331), and the hand wheel (334) is connected with one end of the rod body (332).