Wire harness winding device for automobile production
By designing a pushing mechanism and reciprocating components, combined with motor drive and ball bearings to reduce friction, the problem of difficult wire harness removal in existing winding devices has been solved, enabling convenient removal and efficient winding of wire harnesses, thus improving production efficiency and quality.
Patent Information
- Application Number
- CN202520680083.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-11
AI Technical Summary
In existing winding devices, the wound wire harness is difficult to remove from the device, affecting subsequent carrying and use.
A wire harness winding device was designed, comprising a pushing mechanism, a moving disk, a fixed disk, and a reel. The reel is fixed and separated by the cooperation of a cylinder-driven push plate and a limiting rod, facilitating the removal of the wire harness. A reciprocating assembly and a motor drive are used to ensure uniform winding of the wire harness. Ball bearings are used to reduce friction and improve winding quality and efficiency.
It enables convenient removal of wire harnesses, improves winding quality and efficiency, enhances the maintainability and adaptability of the device, and meets different production needs.
Smart Images

Figure CN223906285U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile production, concretely to a wire harness winding device for automobile production. BACKGROUND
[0002] The wire harness is one of the products that develop fastest, have the largest market demand and are most convenient to install in the electronic information industry, is widely adopted from popular household appliances to communication equipment, computer internal and external equipment, solar energy, airplane, automobile and military instrument equipment and the like, and wire harness processing contains a series of complex procedures such as wire feeding, cutting, inserting, covering and assembling, and the wire harness needs to be wound during wire harness production, through the search, the wire harness winding device for automobile production is disclosed in the Chinese patent with the authorized announcement number CN217756260U, including the base, the top of the base is provided with two support plates, the top of the base and between the two support plates are provided with linear slide rails, the linear slide rails are connected with the support seat through the connecting column, the support seat is connected with the two support plates through the sliding column, the top of the support seat is provided with the clamping ring, the two support plates between and on the right side of the sliding column are provided with the rotating column, the both ends of the rotating column are connected with the two support plates through the bearing, and the front of the support plate is provided with the driving motor, the inside of the clamping ring is provided with four groups of clamping blocks, and the clamping blocks are connected with the clamping ring through two groups of springs, and the inside of the four groups of clamping blocks is provided with the sponge, compared with the existing wire harness winding device, the utility model improves the practicability of the wire harness winding device as a whole through the design.
[0003] However, in the actual use process, since the rotating column is limited in the inside of the support plate, the wound wire harness can only remain in the inside of the device, and the wound wire harness as a whole is inconvenient to take out, thereby being not conducive to subsequent carrying and use. UTILITY MODEL CONTENTS
[0004] In order to solve the problem that the existing winding device is inconvenient to take out the wound wire harness, the utility model provides a wire harness winding device for automobile production.
[0005] In view of the above problems, the technical scheme provided by the utility model is:
[0006] The utility model provides a wire harness winding device for automobile production, which comprises a workbench, a pushing mechanism is arranged on one side of the workbench, the pushing mechanism comprises a push plate, the push plate is slidably connected to the inside of the workbench, limit rods are connected to the upper and lower parts of the push plate respectively, the two limit rods are slidably connected to the one side of the workbench respectively, a pneumatic cylinder is mounted on the outer wall of the workbench, the output end of the pneumatic cylinder penetrates the workbench and is connected to the one side of the push plate, a moving disc is rotatably connected to the one side of the push plate, a fixed disc is rotatably connected to the inner wall of the workbench, and a reel is arranged between the fixed disc and the moving disc.
[0007] Further, one side of the workbench is provided with a reciprocating assembly, the reciprocating assembly comprises a pair of fixed plates, a slide rod is connected between the pair of fixed plates, a wire passing ring is slidably connected to one side of the slide rod, a lead screw is threadedly connected to one side of the wire passing ring, and the two ends of the lead screw are rotatably connected to one side of the pair of fixed plates.
[0008] The beneficial effect of the above further scheme is that when the lead screw rotates, the wire passing ring threadedly connected with the lead screw moves linearly and reciprocally on the slide rod. After the wire harness passes through the wire passing ring, the reciprocating movement of the wire passing ring can uniformly wind the wire harness on the reel, avoid the wire harness from being concentrated in a certain place, and improve the winding quality and aesthetic appearance. The pair of fixed plates provide a stable support structure for the slide rod and the lead screw, ensuring the stability and accuracy of the movement of the wire passing ring.
[0009] Further, a first motor is mounted on one side of the outer wall of the fixed plate, and the output end of the first motor is in transmission connection with one side of the lead screw.
[0010] The beneficial effect of the above further scheme is that the first motor provides power for the rotation of the lead screw, and by controlling the rotating speed and direction of the first motor, the moving speed and direction of the wire passing ring can be accurately controlled, and then the spacing of the wire harness winding can be accurately controlled, meeting different production requirements.
[0011] Further, the bottom surface of the pair of fixed plates is threadedly connected with a bolt, and the two sides of the workbench are respectively provided with holes that are mutually penetrated by the bolt.
[0012] The beneficial effect of the above further scheme is that the reciprocating assembly can be conveniently installed on the workbench, and it is also convenient to disassemble the reciprocating assembly when maintenance or replacement is required, improving the maintainability of the equipment. Moreover, according to actual production needs, the position of the reciprocating assembly on the workbench can be adjusted by loosening the bolt, so as to adapt to different winding requirements and reel specifications.
[0013] Further, the wire passing ring comprises a ring body, equidistant spherical grooves are formed in the inner wall of the ring body, and rolling balls are rotatably connected to the inside of the spherical grooves.
[0014] The beneficial effect of the above further scheme is that when the wire harness passes through the wire ring, the ball is in rolling contact with the wire harness, greatly reducing the friction between the wire harness and the inner wall of the wire ring, reducing the wear of the wire harness, protecting the quality of the wire harness, and the rolling of the ball makes the movement of the wire harness in the wire ring more smooth, reducing the jamming phenomenon in the winding process, improving the efficiency and quality of winding.
[0015] Further, the reel comprises a shaft rod, the two ends of the shaft rod are respectively connected with a square block, and the adjacent sides of the fixed disc and the moving disc are respectively provided with clamping grooves matched with the square blocks.
[0016] The beneficial effect of the above further scheme is that the clamping structure can reliably transmit torque, so that the rotation of the fixed disc and the moving disc can drive the reel to rotate synchronously, ensuring the normal progress of the winding work, and the clamping mode of the square block and the clamping groove facilitates quick installation and disassembly of the reel, so that the operation is simple and fast when different specifications of reels need to be replaced or new reels are replaced after completing a batch of winding tasks, and the production efficiency is improved.
[0017] Further, a second motor is installed on one side of the outer wall of the workbench, and the output end of the second motor is in transmission connection with one side of the fixed disc.
[0018] The beneficial effect of the above further scheme is that the second motor provides power for the rotation of the fixed disc, and the fixed disc drives the reel to rotate through the cooperation of the clamping groove and the square block of the reel, so as to realize the winding of the wire harness. The motor driving mode can provide stable and continuous power to ensure efficient progress of the winding process, and secondly, the rotation speed of the reel can be adjusted by controlling the rotation speed of the second motor to adapt to the winding requirements of different wire harnesses and the demand for production efficiency.
[0019] Further, support feet are welded to the side edges of the bottom end of the workbench.
[0020] The beneficial effect of the above further scheme is that the support feet provide stable support for the entire wire harness winding device, ensuring that the equipment remains stable during operation and reducing the impact on winding quality caused by equipment shaking.
[0021] Compared with the prior art, the beneficial effect of the present application is:
[0022] The wire harness winding device for automobile production is convenient to take out the completed wound wire harness, wherein the push plate can stably horizontally move under the limitation of the limiting rod and drive the moving disc to move away or close to each other, until the reel is fixed and separated on one side of the fixed disc, so as to conveniently take out the wire harness on the reel. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 A three-dimensional schematic view of a wire harness winding device for automobile production is provided in the utility model;
[0024] Figure 2 A reciprocating assembly structure bottom view of a wire harness winding device for automobile production is provided in the utility model;
[0025] Figure 3 A wire passing ring structure sectional view of a wire harness winding device for automobile production is provided in the utility model;
[0026] Figure 4 A reel structure schematic view of a wire harness winding device for automobile production is provided in the utility model;
[0027] Figure 5 A sectional view of a wire harness winding device for automobile production is provided in the utility model.
[0028] In the drawings: 100, workbench; 200, reciprocating assembly; 2001, fixed plate; 2002, sliding rod; 2003, screw rod; 2004, wire passing ring; 20041, ring body; 20042, ball; 2005, first motor; 2006, bolt; 300, fixed disc; 400, moving disc; 500, reel; 5001, shaft rod; 5002, square block; 600, second motor; 700, pushing mechanism; 7001, push plate; 7002, air cylinder; 7003, limiting rod. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] Please refer to Figures 1-5The utility model provides a kind of technical scheme: a wire harness winding device for automobile production, including workbench 100, the side of workbench 100 is equipped with push mechanism 700, push mechanism 700 includes push plate 7001, the inside of workbench 100 is slidably connected push plate 7001, the upper and lower parts of push plate 7001 are connected with limit rod 7003 respectively, the end of two limit rods 7003 is slidably penetrated the side of workbench 100, the outer wall of workbench 100 is equipped with cylinder 7002, the output of cylinder 7002 is penetrated workbench 100, and is connected with the side of push plate 7001, the side of push plate 7001 is rotatably connected with moving disc 400, the inner wall side of workbench 100 is rotatably connected with fixed disc 300, reel 500 is equipped between fixed disc 300 and moving disc 400, push plate 7001 is driven to be active by the output of cylinder 7002, so that push plate 7001 can be limited under the stable horizontal activity of limit rod 7003, and moving disc 400 is driven to realize the movement of being apart or close, until the fixing and separation of reel 500 are completed on the side of fixed disc 300, so as to facilitate the wire harness on reel 500 and take out.
[0031] The technical solutions in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0032] As an embodiment of the utility model, further, one side of work table 100 is equipped with reciprocating assembly 200, reciprocating assembly 200 includes a pair of fixed plate 2001, a pair of fixed plate 2001 is connected with slide 2002 between, one side of slide 2002 is connected with the wire loop 2004 of sliding, one side of wire loop 2004 is connected with lead screw 2003 by screw thread, both ends of lead screw 2003 are connected with the rotation of a pair of fixed plate 2001 one side, when the rotation of lead screw 2003, wire loop 2004 connected with lead screw 2003 by screw thread will do reciprocating linear motion on slide 2002. After the wire harness passes through wire loop 2004, the reciprocating movement of wire loop 2004 can make the wire harness evenly wind on the reel 500, avoid the wire harness to concentrate in a place, improve the quality and aesthetic degree of winding, a pair of fixed plate 2001 provides stable support structure for slide 2002 and lead screw 2003, guarantees the stability and accuracy of the movement of wire loop 2004, the outer wall one side of fixed plate 2001 is installed with first motor 2005, the output of first motor 2005 is connected with the drive of lead screw 2003 one side, first motor 2005 provides power for the rotation of lead screw 2003, by controlling the rotating speed and direction of first motor 2005, the moving speed and direction of wire loop 2004 can be accurately controlled, and then the spacing of wire harness winding is accurately controlled, meets different production needs.
[0033] As an embodiment of the utility model, further, the bottom of a pair of fixed plate 2001 is connected with bolt 2006 by screw thread, both sides of work table 100 are respectively provided with the hole of mutual insertion with bolt 2006, reciprocating assembly 200 is installed on work table 100, also convenient when reciprocating assembly 200 needs to be maintained or replaced to disassemble, improve the maintainability of equipment, and, according to actual production needs, reciprocating assembly 200 on the position of work table 100 is adjusted by loosening bolt 2006 to adapt to different winding requirements and reel specifications, wire loop 2004 includes ring body 20041, equidistantly set up spherical groove on the inner wall of ring body 20041, the inside rotation of spherical groove is connected with ball 20042, when the wire harness passes through wire loop 2004, ball 20042 and wire harness rolling contact, greatly reduce the friction between wire harness and the inner wall of wire loop 2004, reduce the wear of wire harness, protect the quality of wire harness, and the rolling of ball 20042 makes the movement of wire harness in wire loop 2004 more smooth, reduces the jamming phenomenon in the process of winding, improves the efficiency and quality of winding.
[0034] As an embodiment of the utility model, further, the reel 500 includes a shaft 5001, the two ends of the shaft 5001 are connected with a square block 5002 respectively, the adjacent side of the fixed disc 300 and the moving disc 400 is respectively provided with a clamping groove clamped with the square block 5002, the clamping structure can reliably transmit torque, the rotation of the fixed disc 300 and the moving disc 400 can drive the reel 500 to rotate synchronously, ensure that the winding work proceeds normally, and the clamping mode of the square block 5002 and the clamping groove is convenient for quickly installing and disassembling the reel 500, when needing to replace the reel of different specifications or replacing the new reel after completing a batch of winding tasks, the operation is simple and quick, and the production efficiency is improved.
[0035] As an embodiment of the utility model, further, the outer wall side of the workbench 100 is installed with a second motor 600, the output end of the second motor 600 is drivingly connected with one side of the fixed disc 300, the second motor 600 provides power for the rotation of the fixed disc 300, the fixed disc 300 is matched with the square block 5002 of the reel 500 through the clamping groove, drives the reel 500 to rotate, thereby realizing the winding of the wire harness. The motor-driven mode can provide stable and continuous power, guarantees the efficient performance of the winding process, secondly, the rotation speed of the reel 500 can be adjusted by controlling the rotation speed of the second motor 600 to adapt to the winding requirements of different wire harnesses and the demand of production efficiency.
[0036] As an embodiment of the utility model, further, the bottom end side of the workbench 100 is respectively welded with a supporting leg, the supporting leg provides stable support for the whole wire harness winding device, guarantees the equipment to keep stable during the operation process, reduces the influence on the winding quality due to the equipment shaking.
[0037] Specifically, the working principle of the wire harness winding device for automobile production is as follows: when in use, the air cylinder 7002 is started, the output end of the air cylinder 7002 pushes the push plate 7001 to slide in the workbench 100, the limiting rods 7003 on both sides of the push plate 7001 ensure that the push plate 7001 moves stably and horizontally, the moving disc 400 is driven to move away from the fixed disc 300, the blocks 5002 at both ends of the reel 500 are aligned with the clamping grooves on the fixed disc 300 and the moving disc 400, then the air cylinder 7002 is started again, the moving disc 400 is moved close to the fixed disc 300, and the fixing of the reel 500 is completed. Then, the wire harness is passed through the wire passing ring 2004 of the reciprocating assembly 200 and fixed on the reel 500. The second motor 600 is started, the output end of the second motor 600 drives the fixed disc 300 to rotate, the reel 500 is driven to rotate synchronously through the cooperation of the clamping grooves and the blocks 5002, and the wire harness winding is started. During the winding process, the first motor 2005 drives the lead screw 2003 to rotate, and the wire passing ring 2004 connected with the lead screw 2003 in a threaded manner moves linearly on the slide rod 2002. Since the rolling balls 20042 on the inner wall of the wire passing ring 2004 are in rolling contact with the wire harness, the abrasion of the wire harness is reduced, and the wire harness can be uniformly wound on the reel 500 smoothly. When the wire harness winding is completed, the air cylinder 7002 is started again, the moving disc 400 is moved away from the fixed disc 300, and the reel 500 with the wound wire harness is conveniently taken out. Through the cooperative work of various components, the device realizes efficient and stable automobile wire harness winding production.
Claims
1. A wire harness winding device for automobile manufacturing, characterized in that, The application relates to a workbench (100) provided with a pushing mechanism (700) on one side, wherein the pushing mechanism (700) comprises a pushing plate (7001), the pushing plate (7001) is slidably connected to the inside of the workbench (100), the upper and lower portions of the pushing plate (7001) are respectively connected to limiting rods (7003), one end of each of the two limiting rods (7003) is slidably penetrated through one side of the workbench (100), a cylinder (7002) is mounted on the outer wall of the workbench (100), the output end of the cylinder (7002) is penetrated through the workbench (100) and connected to one side of the pushing plate (7001), one side of the pushing plate (7001) is rotatably connected to a moving disc (400), one side of the inner wall of the workbench (100) is rotatably connected to a fixed disc (300), and a reel (500) is arranged between the fixed disc (300) and the moving disc (400).
2. The wire harness winding device for automobile production according to claim 1, characterized by One side of the workbench (100) is provided with a reciprocating assembly (200), the reciprocating assembly (200) comprises a pair of fixed plates (2001), a slide rod (2002) is connected between the pair of fixed plates (2001), one side of the slide rod (2002) is slidably connected to a wire passing ring (2004), one side of the wire passing ring (2004) is threadedly connected to a lead screw (2003), and both ends of the lead screw (2003) are rotatably connected to one side of the pair of fixed plates (2001).
3. The wire harness winding device for automobile production according to claim 2, characterized by A first motor (2005) is mounted on one side of the outer wall of the fixed plate (2001), and the output end of the first motor (2005) is in transmission connection with one side of the lead screw (2003).
4. The wire harness winding device for automobile production according to claim 3, characterized by Bolts (2006) are threadedly connected to the bottom surfaces of the pair of fixed plates (2001), and holes, through which the bolts (2006) are inserted, are formed in the two sides of the workbench (100).
5. The wire harness winding device for automobile production according to claim 4, wherein The wire passing ring (2004) comprises a ring body (20041), equidistant spherical grooves are formed in the inner wall of the ring body (20041), and rolling balls (20042) are rotatably connected to the inside of the spherical grooves.
6. The wire harness winding device for automobile production according to claim 1, characterized by The reel (500) comprises a shaft rod (5001), blocks (5002) are connected to both ends of the shaft rod (5001), and clamping grooves, which are matched with the blocks (5002), are formed in the adjacent sides of the fixed disc (300) and the moving disc (400).
7. The wire harness winding device for automobile production according to claim 1, characterized by A second motor (600) is mounted on one side of the outer wall of the workbench (100), and the output end of the second motor (600) is in transmission connection with one side of the fixed disc (300).
8. The wire harness winding device for automobile production according to claim 1, characterized by Supporting feet are welded to the bottom edges of the workbench (100).
Citation Information
Patent Citations
Wire harness winding device for automobile production
CN217756260U