Fixed-length tightening equipment for wire harness

By designing the coordinated movement of the winding spool, gear shaft, and winding spring plate, the problem of excessive lengthening during wire harness unwinding was solved, achieving fixed-length tightening of the wire harness and improving management efficiency and device stability.

CN223906317UActive Publication Date: 2026-02-13SUZHOU XUNRAO MECHANICAL & ELECTRICAL AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520519703.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-13
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

The existing wire harness lacks a positioning structure during the wire laying process, which makes the wire harness easy to be over-extended, resulting in wasted resources and difficulty in effectively tightening it.

Method used

A fixed-length tightening device is designed, comprising a winding spool, a gear shaft, a rotating rod, and a coil spring sheet. The fixed-length tightening of the wire harness is achieved through gear meshing and the elastic rebound of the coil spring sheet. The rotation of the gear shaft and the rotating rod drives the coordinated movement of the winding spool and the coil spring sheet, ensuring that the wire harness automatically tightens after reaching a certain length.

Benefits of technology

This achieves fixed-length tightening of the wire harness, avoids excessive lengthening, improves wire harness management efficiency and tightening convenience, and ensures the stability and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses fixed-length tightening equipment for wire harnesses, which comprises a spool barrel, a protective cover is mounted above the spool barrel, a wire winding shaft is rotatably mounted in the middle of the inside of the spool barrel, the upper end of the wire winding shaft is fixedly connected with a gear shaft, the upper end of the gear shaft is fixedly connected with a rotating rod, and the rotating rod is fixedly connected with a rotating shaft. The upper end of the rotating rod is connected with a spiral spring piece, and a gear disc is installed on the outer side of the gear shaft in a meshed mode. The upper end of the rotating rod is connected with the spiral spring piece used for winding, the spiral spring piece can be pulled to be wound through rotation of the rotating rod, when the spiral spring piece is wound to the elastic critical point of the spiral spring piece, the elasticity of the spiral spring piece rebounds, so that the rotating rod is driven to rotate reversely, and therefore when the rotating rod rotates clockwise, the spiral spring piece rebounds to the elastic critical point of the spiral spring piece. When the coil spring piece elastically rebounds, the rotating rod rotates anticlockwise, the wire winding shaft connected to the lower portion rotates clockwise, then the wire harness on the wire winding shaft is unwound, and after the coil spring piece elastically rebounds, the rotating rod rotates anticlockwise in the reverse direction, and then the wire harness is tightened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a wire harness technical field, specifically is a wire harness is with fixed length tight equipment. BACKGROUND

[0002] The pipe bundle includes a pipeline and a wire harness, the pipeline is used for transmission of hydraulic medium, and the wire harness is used for transmission of electrical signal, in actual application, the pipe bundle often needs to be arranged along with the layout of the scene, when passing through some sharp or small angle positions, the bending radius of the pipe bundle is too small to affect its transmission performance, and even the pipe bundle is broken or damaged, the wire harness has important role in the circuit field and cable field, and is indispensable, in the use process of the wire harness, the wire harness needs to be laid and tightened, therefore, the laying device is very important for the use process of the wire harness.

[0003] In the current wire harness use process, when laying operation is needed, due to the lack of proper positioning structure, it is very difficult to effectively tighten the wire harness in the laying process, in this case, the wire harness is easily overlength, so that after meeting the basic requirement of the use length, a large amount of redundant wire harness is laid out, the redundant wire harness is actually a kind of resource waste, because they are not actually used, in addition, due to the lack of effective tightening mechanism, the laid wire harness is also very inconvenient when it needs to be retracted, which not only affects the management efficiency of the wire harness, but also may lead to that after a certain length of wire harness is laid out, the tightening operation cannot be smoothly carried out, so that the wire harness becomes complex and difficult to retract.

[0004] Therefore, the person skilled in the art provides a wire harness fixed length tightening device to solve the problems in the background art. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a wire harness fixed length tightening device to solve the problem that the existing wire harness is not conducive to realizing fixed length tightening in the laying process.

[0006] In order to achieve the above object, the utility model provides the following technical scheme:

[0007] A wire harness fixed length tightening device, comprising: a spool barrel, a protective cover is installed above the spool barrel, a wire winding shaft is rotatably installed in the middle of the inside of the spool barrel, a gear shaft is fixedly connected to the upper end of the wire winding shaft, a rotating rod is fixedly connected to the upper end of the gear shaft, a wire winding spring piece is connected to the upper end of the rotating rod, a gear disc is meshedly installed on the outer side of the gear shaft, a connecting shaft is installed through the center line of the gear disc, a rotating shaft is fixedly connected to one end of the connecting shaft, and a rocker is fixedly installed on one end of the rotating shaft.

[0008] As a further scheme of the utility model: gear disc and gear shaft are meshing structure, and the upper and lower ends of gear shaft are fixedly installed with rotating rod and wire winding shaft respectively.

[0009] As a further scheme of the utility model: rotating rod and protective cover are rotationally connected, and the upper end of rotating rod and one end of spring winding piece are fixedly connected.

[0010] As a further scheme of the utility model: gear disc and connecting shaft are fixedly connected, and gear disc and rotating shaft are fixedly connected through connecting shaft.

[0011] As a further scheme of the utility model: wire spool barrel is rotationally installed with wire releasing angle on the outside, and adjusting shaft for rotation is arranged between wire releasing angle and wire spool barrel, and wire releasing angle is internally provided with wire outlet hole.

[0012] As a further scheme of the utility model: sleeve is fixedly installed on the left side of wire spool barrel, and clamping groove is fixedly formed on the surface of sleeve, and positioning seat is rotationally installed in the inside of sleeve, and threading hole is fixedly formed on the surface of positioning seat.

[0013] Compared with the prior art, the utility model has the advantages of:

[0014] The wire winding shaft arranged in the inside of wire spool barrel is rotation structure, wire harness is wound on the wire winding shaft, wire harness is led out from the wire winding shaft and guided into the inside of wire releasing angle, wire harness is pulled out from the wire outlet hole in the inside of wire releasing angle, the upper end of wire winding shaft is connected with gear shaft through fixed connection, gear shaft is connected with rotating rod through fixed connection, rotating rod and protective cover form a rotation structure, the meshing structure between gear shaft and gear disc can drive gear shaft to rotate, when gear shaft rotates, it drives wire winding shaft to rotate, thereby realizing wire releasing function, a spring winding piece for winding is connected on the upper end of rotating rod, the rotation of rotating rod can pull spring winding piece to wind, when winding reaches the elastic critical point of spring winding piece, the elasticity of spring winding piece rebounds, thereby driving rotating rod to rotate reversely, when rotating rod rotates clockwise, the lower connected wire winding shaft also rotates clockwise, thereby releasing wire harness on wire winding shaft, when spring winding piece rebounds, rotating rod rotates counterclockwise, thereby winding wire harness, the elastic critical point of spring winding piece corresponds to a certain length of wire harness after releasing, spring winding piece rotates reversely, thereby realizing fixed length winding of wire harness, avoiding excessive wire releasing, after wire harness releases to a certain length, winding wire harness reversely, thereby facilitating wire harness winding. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1It is a structure schematic view of a fixed-length tightening device for a wire harness.

[0016] Figure 2 It is an internal structure schematic view of a spool barrel of a fixed-length tightening device for a wire harness.

[0017] Figure 3 It is a structure schematic view of a second perspective of a fixed-length tightening device for a wire harness.

[0018] Figure 4 It is a structure schematic view of a connection between a gear shaft and a rotating rod in a fixed-length tightening device for a wire harness.

[0019] Figure 5 It is a structure schematic view of a positioning seat in a fixed-length tightening device for a wire harness.

[0020] In the figure: 1, protective cover; 2, spool barrel; 3, pay-off angle; 4, adjusting shaft; 5, rotating shaft; 6, rocker; 7, connecting shaft; 8, gear plate; 9, gear shaft; 10, rotating rod; 11, winding shaft; 12, winding spring piece; 13, wire outlet hole; 14, positioning seat; 15, threading hole; 16, sleeve; 17, clamping groove. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Please refer to Figures 1-5 The utility model embodiment provides a fixed-length tightening device for a wire harness, which comprises a spool barrel 2, a protective cover 1 is installed above the spool barrel 2, a winding shaft 11 is rotatably installed in the middle of the inside of the spool barrel 2, a pay-off angle 3 is rotatably installed on the outside of the spool barrel 2, an adjusting shaft 4 for rotation is arranged between the pay-off angle 3 and the spool barrel 2, a wire outlet hole 13 is arranged in the inside of the pay-off angle 3, a sleeve 16 is fixedly installed on the left side of the spool barrel 2, clamping grooves 17 are fixedly arranged on the surface of the sleeve 16, a positioning seat 14 is rotatably installed in the inside of the sleeve 16, and threading holes 15 are fixedly arranged on the surface of the positioning seat 14.

[0023] Specifically, the surface of the winding shaft 11 is wound with a wire bundle, the wire bundle is pulled out from the wire hole 13 inside the pull-out angle 3, the pull-out angle 3 is adjusted by the rotating structure between the adjusting shaft 4 and the reel drum 2, and then the angle of the pull-out angle 3 is adjusted, the pulled-out wire bundle is inserted into the wire hole 15 on the surface of the positioning seat 14, after the wire bundle is inserted, the positioning seat 14 is rotated by using the threaded connection structure between the positioning seat 14 and the sleeve 16, after the positioning seat 14 is rotated, the wire bundle is clamped and positioned in the middle between the clamping groove 17 and the wire hole 15 on the surface of the positioning seat 14, and then the wire bundle is timely stopped, after the wire bundle is positioned when the wire bundle has reached the required length, the wire bundle is convenient to cut off.

[0024] The upper end of the winding shaft 11 is fixedly connected with the gear shaft 9, the upper end of the gear shaft 9 is fixedly connected with the rotating rod 10, the upper end of the rotating rod 10 is connected with the winding spring piece 12, the outer side of the gear shaft 9 is engagedly installed with the gear disc 8, the center line of the gear disc 8 is penetratedly installed with the connecting shaft 7, one end of the connecting shaft 7 is fixedly connected with the rotating shaft 5, one end of the rotating shaft 5 is fixedly installed with the rocker 6, the gear disc 8 and the gear shaft 9 are in meshing structure, the upper and lower ends of the gear shaft 9 are respectively fixedly installed with the rotating rod 10 and the winding shaft 11, the rotating rod 10 and the protective cover 1 are in rotating connection, the upper end of the rotating rod 10 and one end of the winding spring piece 12 are in fixed connection, the gear disc 8 and the connecting shaft 7 are in fixed connection, and the gear disc 8 and the rotating shaft 5 are in fixed connection through the connecting shaft 7;

[0025] Specifically, the center lines of the three key components, the gear shaft 9, the winding shaft 11 and the rotating rod 10, coincide with each other, which ensures that they work together to achieve the expected mechanical effect. Specifically, the teeth on the surface of the gear shaft 9 perfectly mesh with the teeth on the surface of the gear disc 8, and this meshing structure is the core of the operation of the entire mechanical device. It transmits power through the action of a rocker 6. When the operator rotates the connecting shaft 7 by rotating the rocker 6 and the rotating shaft 5, the connecting shaft 7 transmits power to the gear disc 8, which rotates in turn, thereby driving the gear shaft 9 to rotate clockwise. During the clockwise rotation of the gear shaft 9, the winding shaft 11 below it also rotates clockwise. This clockwise rotation means that the wire bundle wound on the winding shaft 11 will be gradually lengthened to the desired length. At the same time, the rotating rod 10 rotates and pulls the upper end of the winding spring piece 12. The winding spring piece 12 is gradually tensioned during the pulling process, and finally exerts a pulling force on the rotating rod 10. When the elasticity of the winding spring piece 12 reaches its elastic critical point, it will drive the rotating rod 10 to rotate back, so that the rotating rod 10 rotates in the opposite direction. During the reverse rotation of the rotating rod 10, the wire bundle is wound in the opposite direction, thereby tightening the wire bundle. The elastic critical point of the winding spring piece 12 corresponds to a certain length of the wire bundle after it is lengthened, ensuring that the wire bundle will not be excessively lengthened when it is tightened. Through this design, the winding spring piece 12 can effectively control the length of the wire bundle during reverse rotation, achieving constant length tightening of the wire bundle. This design not only avoids excessive lengthening of the wire bundle, but also ensures the stability and reliability of the entire mechanical device.

[0026] The working principle of the utility model is:

[0027] In use of the utility model, the operator first winds the wire harness on the winding shaft 11, then shakes the rocker 6, the rocker 6 drives the connecting shaft 7 to rotate through the rotating shaft 5, the connecting shaft 7 drives the gear disc 8 to rotate again, the gear disc 8 is meshed with the gear shaft 9 through the gear, so that the gear shaft 9 also rotates, the rotation of the gear shaft 9 drives the winding shaft 11 below it to rotate synchronously, thereby gradually releasing the wire harness wound on the winding shaft 11, in the process of releasing the wire, the rotating rod 10 rotates along with the rotation of the gear shaft 9 and pulls the winding spring piece 12 at the upper end, the winding spring piece 12 is gradually stretched and stores elastic potential energy, when the wire harness is released to the required length, the operator stops shaking the rocker 6, at this time the elastic potential energy of the winding spring piece 12 reaches the critical point, it drives the rotating rod 10 to rotate reversely, the reverse rotation of the rotating rod 10 drives the reverse rotation of the gear shaft 9 and the winding shaft 11, thereby winding the wire harness reversely, realizing the fixed-length tightening of the wire harness, simultaneously, the operator can change the wire releasing direction of the wire harness by adjusting the angle of the wire releasing angle 3, and clamps the wire harness between the clamping groove 17 and the wire hole 15 by rotating the positioning seat 14, facilitating the cutting and use of the wire harness, the whole device is simple in structure and convenient to operate, and can effectively realize the fixed-length tightening of the wire harness.

[0028] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A constant-length take-up device for a wiring harness, characterized by, Include: The spool (2) is installed with the protective cover (1) above, the inside of the spool (2) is rotatably installed with the winding shaft (11), the upper end of the winding shaft (11) is fixedly connected with the gear shaft (9), the upper end of the gear shaft (9) is fixedly connected with the rotating rod (10), the upper end of the rotating rod (10) is connected with the winding spring piece (12), the outer side of the gear shaft (9) is rotatably installed with the gear disc (8), the center line of the gear disc (8) is rotatably installed with the connecting shaft (7), one end of the connecting shaft (7) is fixedly connected with the rotating shaft (5), one end of the rotating shaft (5) is fixedly installed with the rocker (6).

2. A constant length take-up device for a wiring harness according to claim 1, wherein The gear disc (8) and the gear shaft (9) are in meshing structure, and the upper and lower ends of the gear shaft (9) are fixedly installed with the rotating rod (10) and the winding shaft (11) respectively.

3. A constant length take-up device for wiring harnesses as defined in claim 1, wherein The rotating rod (10) is rotatably connected with the protective cover (1), and the upper end of the rotating rod (10) is fixedly connected with one end of the winding spring piece (12).

4. A constant length take-up device for wiring harnesses as defined in claim 1, wherein The gear disc (8) is fixedly connected with the connecting shaft (7), and the gear disc (8) is fixedly connected with the rotating shaft (5) through the connecting shaft (7).

5. A constant length take-up device for wiring harnesses as defined in claim 1, wherein The outer side of the spool (2) is rotatably installed with the wire releasing angle (3), and the wire releasing angle (3) and the spool (2) are provided with an adjusting shaft (4) for rotation, and the inside of the wire releasing angle (3) is provided with a wire outlet hole (13).

6. A constant length take-up device for wiring harnesses as defined in claim 1, wherein, The left side of the spool (2) is fixedly installed with the sleeve (16), and the surface of the sleeve (16) is fixedly provided with a clamping groove (17), the inside of the sleeve (16) is rotatably installed with the positioning seat (14), and the surface of the positioning seat (14) is fixedly provided with a threading hole (15).