Novel full-automatic beverage filling device
By controlling the beverage flow rate with electric valves and level sensors, and using electric push rods to fix the beverage bottles, the problems of inaccurate filling and high valve precision in beverage filling devices are solved, achieving efficient and stable beverage filling.
Patent Information
- Application Number
- CN202520033870.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing beverage filling equipment is prone to bottle misalignment and shaking during the filling process, resulting in inaccurate filling. Furthermore, the valve control requires high precision and frequent inspection and adjustment.
Electric valves are used to control beverage flow and filling volume. Combined with level sensors and electric push rods to fix the beverage bottles, filling accuracy and stability are ensured, and valve precision requirements are reduced.
It achieves high-precision beverage filling, reduces the frequency of valve precision inspection, avoids beverage bottle shaking, and improves filling efficiency and stability.
Smart Images
Figure CN223906508U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to beverage filling technical field, concretely is a novel full -automatic beverage filling device. BACKGROUND
[0002] Beverage bottling is a complex process involving multiple steps, designed to ensure the safety, quality and taste of the beverage. The filling method of carbonated beverages has typical secondary filling method and primary filling method, sometimes also uses combination filling method. The secondary filling method is a traditional filling way, is suitable for small and medium-sized beverage factory, but can cause carbon dioxide loss because of the temperature difference between syrup and carbonated water.
[0003] At present, in the process of filling beverage, some beverage bottles may exist some deviation on the machine, when filling, the beverage bottle can appear the situation of shaking, leading to more deviation, so that the missing situation can appear, and the current filling device usually controls through the valve, the precision requirement of valve is higher, needs to accurately control the switch of valve, needs to check and debug after using for a period of time, it is more troublesome. UTILITARIAN CONTENT
[0004] The utility model aims at providing a novel full -automatic beverage filling device to solve the problems in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A novel full -automatic beverage filling device, including beverage tank, the beverage tank top is provided with the liquid pump, the liquid pump outlet is connected beverage tank inside, the beverage tank bottom is provided with the liquid outlet, the liquid outlet side is provided with first electric valve, the liquid outlet below is provided with control mechanism, the control mechanism is used for controlling the amount of filling, the control mechanism bottom is provided with the hose, the hose bottom is provided with the filling pipe, the filling pipe outside is provided with the mounting bracket, the filling pipe top side is provided with second electric valve, the beverage tank bottom both sides are provided with electric push rod, the electric push rod connects the mounting bracket, the mounting bracket bottom is provided with fixed mechanism, the fixed mechanism is used for fixing the filling bottle.
[0007] In a preferred embodiment of the utility model, the beverage tank inside below is provided with first liquid level sensor, the beverage tank inside above is provided with second liquid level sensor.
[0008] In a preferred embodiment of the utility model, the control mechanism includes control sleeve, installation sleeve, connecting sleeve, the hose connects installation sleeve bottom.
[0009] In a preferred embodiment of the utility model, the control sleeve top inner side is provided with a first internal thread, the liquid outlet bottom outer side is provided with a first external thread, the first internal thread is in threaded connection with the first external thread, and the first internal thread inner side is provided with a first sealing rubber ring.
[0010] In a preferred embodiment of the utility model, the mounting sleeve outer side is provided with a limiting ring, the connecting sleeve inner side lower portion is provided with an annular groove, and the annular groove is in movable connection with the limiting ring.
[0011] In a preferred embodiment of the utility model, the connecting sleeve inner side upper portion is provided with a second internal thread, the control sleeve bottom outer side is provided with a second external thread, the second internal thread is in threaded connection with the second external thread, and the mounting sleeve top is provided with a second sealing rubber ring.
[0012] In a preferred embodiment of the utility model, the fixing mechanism comprises a spring, and the spring bottom is provided with a fixing ring.
[0013] In a preferred embodiment of the utility model, the fixing ring two sides are provided with limiting openings, the mounting frame bottom two sides are provided with limiting rods, and the limiting openings are in sliding connection with the limiting rods.
[0014] Additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the utility model.
[0015] Beneficial effects:
[0016] 1. The first electric valve is used for opening the liquid outlet, so that the beverage is discharged, when the control sleeve and the mounting sleeve inside the beverage are full, the first electric valve is closed, so that the beverage does not fall, the internal beverage is just the amount of a bottle, so that the filling precision is effectively controlled, the second electric valve is opened, so that the beverage in the control sleeve falls, and the filling is completed, only two electric valves need to be opened and closed in a time period, the precision requirement of the valve is reduced, and frequent inspection is not needed.
[0017] 2. When the mounting frame descends, the fixing ring is above the bottle opening, a certain pressure is applied through the spring, so that a certain fixing effect is achieved on the bottle, and the unbalanced and shaking conditions of the bottle during filling are avoided.
[0018] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and the content of the specification can be implemented, the following preferred embodiments of the utility model are described in detail in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0019] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the references to the following drawings, of which:
[0020] Figure 1 It is a main body structure schematic view of a novel full-automatic beverage filling device;
[0021] Figure 2 It is a beverage tank internal structure schematic view of a novel full-automatic beverage filling device;
[0022] Figure 3 It is a control mechanism schematic view of a novel full-automatic beverage filling device;
[0023] Figure 4 It is a mounting rack connection structure schematic view of a novel full-automatic beverage filling device.
[0024] In the figure: 1, beverage tank; 11, liquid pumping pump; 12, first liquid level sensor; 13, second liquid level sensor; 14, liquid outlet; 15, first electric valve; 2, control sleeve; 21, first outer thread; 22, first sealing rubber ring; 23, second outer thread; 24, first inner thread; 3, mounting sleeve; 31, limiting ring; 32, second inner thread; 33, connecting sleeve; 34, annular groove; 35, second sealing rubber ring; 4, hose; 41, filling pipe; 42, mounting rack; 43, electric push rod; 44, fixing ring; 45, second electric valve; 5, spring; 51, limiting port; 52, limiting rod. DETAILED DESCRIPTION
[0025] The embodiments of the present application will be described in detail below with reference to the drawings, in which the same or similar components are denoted by the same reference numerals, and therefore repeated description is omitted. The embodiments described below are merely exemplary, and are intended to explain the present application, and are not to be understood as limiting the present application.
[0026] Please refer to Figures 1-4The utility model relates to a novel full -automatic beverage filling device, including beverage case 1, beverage case 1 is used for storing beverage, and beverage case 1 top is provided with liquid pump 11, and liquid pump 11 outlet connects beverage case 1 inside, and liquid pump 11 liquid extraction place extracts beverage and transports to beverage case 1, and beverage case 1 inside lower part is provided with first liquid level sensor 12, and beverage case 1 inside upper part is provided with second liquid level sensor 13, and first liquid level sensor 12, second liquid level sensor 13 are electrically connected with liquid pump 11, and when first liquid level sensor 12 cannot check liquid, then start liquid pump 11 and add beverage, and when second liquid level sensor 13 detects liquid, stop adding beverage, and beverage case 1 bottom is provided with liquid outlet 14, and one side of liquid outlet 14 is provided with first electric valve 15, that is, through first electric valve 15, liquid outlet 14 is opened, to discharge beverage.
[0027] The utility model relates to a novel full -automatic beverage filling device, including beverage case 1, beverage case 1 is used for storing beverage, and beverage case 1 top is provided with liquid pump 11, and liquid pump 11 outlet connects beverage case 1 inside, and liquid pump 11 liquid extraction place extracts beverage and transports to beverage case 1, and beverage case 1 inside lower part is provided with first liquid level sensor 12, and beverage case 1 inside upper part is provided with second liquid level sensor 13, and first liquid level sensor 12, second liquid level sensor 13 are electrically connected with liquid pump 11, and when first liquid level sensor 12 cannot check liquid, then start liquid pump 11 and add beverage, and when second liquid level sensor 13 detects liquid, stop adding beverage, and beverage case 1 bottom is provided with liquid outlet 14, and one side of liquid outlet 14 is provided with first electric valve 15, that is, through first electric valve 15, liquid outlet 14 is opened, to discharge beverage.
[0028] The utility model relates to a novel full -automatic beverage filling device, including beverage case 1, beverage case 1 is used for storing beverage, and beverage case 1 top is provided with liquid pump 11, and liquid pump 11 outlet connects beverage case 1 inside, and liquid pump 11 liquid extraction place extracts beverage and transports to beverage case 1, and beverage case 1 inside lower part is provided with first liquid level sensor 12, and beverage case 1 inside upper part is provided with second liquid level sensor 13, and first liquid level sensor 12, second liquid level sensor 13 are electrically connected with liquid pump 11, and when first liquid level sensor 12 cannot check liquid, then start liquid pump 11 and add beverage, and when second liquid level sensor 13 detects liquid, stop adding beverage, and beverage case 1 bottom is provided with liquid outlet 14, and one side of liquid outlet 14 is provided with first electric valve 15, that is, through first electric valve 15, liquid outlet 14 is opened, to discharge beverage.
[0029] The bottom of the control mechanism is provided with a hose 4 connected with the bottom of the mounting sleeve 3, the bottom of the hose 4 is provided with a filling pipe 41, the outer side of the filling pipe 41 is provided with a mounting rack 42, the filling pipe 41 is fixedly installed in the inner side of the mounting rack 42, the top of the filling pipe 41 is provided with a second electric valve 45 on one side, the bottom of the beverage tank 1 is provided with an electric push rod 43 on both sides, the electric push rod 43 is connected with the mounting rack 42, that is, the mounting rack 42 is driven to stretch and retract by the electric push rod 43, so that the filling pipe 41 is inserted into the bottle mouth, the beverage in the control sleeve 2 falls by opening the second electric valve 45, so that the filling is completed, after the filling is completed, the second electric valve 45 is closed, the first electric valve 15 is opened, so that the circulation operation is carried out, the bottom of the mounting rack 42 is provided with a fixing mechanism for fixing the filling bottle, the fixing mechanism comprises a spring 5, the bottom of the spring 5 is provided with a fixing ring 44, that is, when the mounting rack 42 descends, the fixing ring 44 is above the bottle mouth, a certain pressure is applied by the spring 5, so that a certain fixing effect is achieved on the bottle, so that the situation that the bottle is unbalanced during filling is avoided, and the spring 5 has small pressure and will not damage the bottle, the both sides of the fixing ring 44 are provided with limiting openings 51, the both sides of the bottom of the mounting rack 42 are provided with limiting rods 52, the limiting openings 51 and the limiting rods 52 are in sliding connection, that is, the limiting openings 51 are limited by the limiting rods 52, so that the fixing ring 44 remains stable when stretching and retracting.
[0030] The working principle of the utility model is: the beverage is extracted by the liquid pump 11 and is transported into the beverage tank 1, when the first liquid level sensor 12 cannot check liquid, then starting the liquid pump 11 adds the beverage, when the second liquid level sensor 13 detects liquid, then stops adding the beverage, the liquid outlet 14 is opened by the first electric valve 15, so that the beverage is discharged, the control sleeve 2 is connected with the bottom of the liquid outlet 14 by connecting the first internal thread 24 with the first external thread 21, the mounting sleeve 3 is connected with the control sleeve 2 by connecting the second internal thread 32 with the second external thread 23, when the control sleeve 2 and the mounting sleeve 3 are full of beverage, then the first electric valve 15 is closed, the mounting rack 42 is driven to stretch and retract by the electric push rod 43, so that the filling pipe 41 is inserted into the bottle mouth, the beverage in the control sleeve 2 falls by opening the second electric valve 45, so that the filling is completed, after the filling is completed, the second electric valve 45 is closed, the first electric valve 15 is opened, so that the circulation operation is carried out, when the mounting rack 42 descends, the fixing ring 44 is above the bottle mouth, a certain pressure is applied by the spring 5, so that a certain fixing effect is achieved on the bottle, so that the situation that the bottle is unbalanced and shakes during filling is avoided.
[0031] Although the embodiments of the utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.
Claims
1. A new type of fully automatic beverage filling device comprising a beverage tank (1), characterized in that: The beverage tank (1) top is provided with a liquid pump (11), the liquid pump (11) liquid outlet is connected with the beverage tank (1) inside, the beverage tank (1) bottom is provided with a liquid outlet (14), the liquid outlet (14) one side is provided with a first electric valve (15), the liquid outlet (14) below is provided with a control mechanism, the control mechanism is used for controlling the amount of filling, the control mechanism bottom is provided with a hose (4), the hose (4) bottom is provided with a filling pipe (41), the filling pipe (41) outside is provided with a mounting bracket (42), the filling pipe (41) top one side is provided with a second electric valve (45), the beverage tank (1) bottom is provided with an electric push rod (43) on both sides, the electric push rod (43) is connected with the mounting bracket (42), the mounting bracket (42) bottom is provided with a fixing mechanism, the fixing mechanism is used for fixing the filling bottle.
2. A novel fully automatic beverage filling device according to claim 1, characterized in that, The beverage tank (1) inside below is provided with a first liquid level sensor (12), the beverage tank (1) inside above is provided with a second liquid level sensor (13).
3. A novel fully automatic beverage filling device as claimed in claim 1, characterized in that, The control mechanism includes a control sleeve (2), a mounting sleeve (3), a connecting sleeve (33), the hose (4) is connected with the mounting sleeve (3) bottom.
4. A novel fully automatic beverage filling device according to claim 3, characterized in that, The control sleeve (2) top inside is provided with a first internal thread (24), the liquid outlet (14) bottom outside is provided with a first external thread (21), the first internal thread (24) is connected with the first external thread (21), the first internal thread (24) inside is provided with a first sealing rubber ring (22).
5. A novel fully automatic beverage filling device according to claim 3, characterized in that, The mounting sleeve (3) outside is provided with a limit ring (31), the connecting sleeve (33) inside below is provided with an annular groove (34), the annular groove (34) is movably connected with the limit ring (31).
6. A novel fully automatic beverage filling device as claimed in claim 3, wherein, The connecting sleeve (33) inside above is provided with a second internal thread (32), the control sleeve (2) bottom outside is provided with a second external thread (23), the second internal thread (32) is connected with the second external thread (23), the mounting sleeve (3) top is provided with a second sealing rubber ring (35).
7. A novel fully automatic beverage filling device as claimed in claim 1, wherein, The fixing mechanism includes a spring (5), the spring (5) bottom is provided with a fixing ring (44).
8. A novel fully automatic beverage filling device according to claim 7, characterized in that, The fixing ring (44) both sides are provided with a limit port (51), the mounting bracket (42) bottom both sides are provided with a limit rod (52), the limit port (51) is slidably connected with the limit rod (52).