Carding machine cleaning device

Abstract

The utility model discloses a carding machine cleaning device which comprises a carding machine body, a licker-in is rotatably installed in the carding machine body, a first rotating shaft is rotatably installed below the licker-in, a cleaning roller is fixedly installed on the surface of the first rotating shaft, and a brush is slidably installed on the surface of the cleaning roller. Two side plates fixedly mounted on the surface of the cleaning roller are arranged on the two sides of the brush, L-shaped sliding plates are slidably mounted on the opposite faces of the two side plates, springs are fixedly mounted between the upper surfaces of the sliding plates and the surface of the cleaning roller, and scraping plates are fixedly mounted on the opposite faces of the sliding plates; and a collecting mechanism is arranged below the brush. Through the arrangement of the cleaning roller, the mounting groove, the clamping plate, the brush, the side plate, the sliding plate, the spring, the scraping plate and the like, the licker-in can be cleaned in time, cleaned cotton fibers can be scraped off in time and collected in a centralized mode after cleaning, then recycling is achieved, the cost is reduced, meanwhile, the brush can be replaced without shutdown, the replacement speed is greatly increased, and therefore the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to carding machine technical field, especially relates to a carding machine cleaning device. BACKGROUND

[0002] According to the spinning process, carding is an important process. The carding machine is a kind of machine for processing cotton fiber and chemical fiber, which belongs to textile machinery. The working principle of the carding machine is to open and comb the cotton roll sent by the previous process or the oil cotton layer supplied by the cotton box, so that all the curled blocks of cotton are basically straightened into single fiber, and in this process, the broken seeds, impurities and short fibers left by the cleaning process are removed. Then integrate a certain specification cotton strip. The licker-in roller is one of the important mechanisms of the carding machine. After long-term use, there will be a layer of cotton flock and other debris attached to it. If it is not cleaned in time, it will affect the working effect of the carding machine.

[0003] In the prior art, the Chinese utility model patent with the patent number CN212865103U discloses a cleaning device of a carding machine, which comprises a carding machine shell, a cylinder is fixedly installed in the inside of the carding machine shell, a licker-in roller connecting shaft is fixedly installed in the inside of the carding machine shell, a licker-in roller is fixedly connected to one side of the licker-in roller connecting shaft, a fixed mounting block is fixedly installed on the inner wall of the carding machine shell, a fixed screw is fixedly installed on the surface of the fixed mounting block, a cleaning brush device is arranged on the surface of the fixed mounting block, and a movable cleaning device is arranged in the inside of the carding machine shell. The cleaning brush device is arranged on the surface of the licker-in roller, and the surface of the licker-in roller is blocked by the bristles when the licker-in roller rotates. The fixed mounting block is fixed on the top of the licker-in roller in the carding machine shell by the fixed screw. During installation, the fixed screw is only tightened, and the fixed mounting is realized.

[0004] In the prior art, the cleaning brush device is arranged on the surface of the licker-in roller, which realizes automatic cleaning, has better cleaning effect, and realizes automatic collection after cleaning. However, there are still some deficiencies in the overall use.

[0005] Firstly, during the cleaning of the licker-in roller, the brush is a key cleaning tool. If the brush is used for a long time, the bristles may become sparse or uneven due to wear, which will reduce the cleaning effect. In the above scheme, the brush needs to be replaced during the disassembly process, which will cause low work efficiency and greatly reduce the use effect.

[0006] Secondly, the cotton flock on the brush is directly scraped off in the above scheme. Since the weight of the cotton flock is light, the cotton flock will scatter in the falling process due to the airflow control in the carding machine and the airflow generated in the working process, which will cause incomplete collection and easily scatter into the equipment or the surrounding environment. Utility Model Content

[0007] This invention addresses the problem that the brushes used to clean the carding rollers require machine downtime for replacement, leading to low work efficiency. Additionally, the lightweight cotton fibers can scatter during their descent due to airflow control within the carding machine and the airflow generated during operation. This invention provides a carding machine cleaning device.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a carding machine cleaning device, comprising a carding machine body, a carding roller rotatably mounted inside the carding machine body, a first rotating shaft rotatably mounted below the carding roller, a cleaning roller fixedly mounted on the surface of the first rotating shaft, and two symmetrically arranged brushes slidably mounted on the surface of the cleaning roller for removing cotton lint from the surface of the carding roller.

[0009] The brush has two side plates fixedly installed on the surface of the cleaning roller. An L-shaped sliding plate is slidably installed on the opposite side of the two side plates. A spring is fixedly installed between the upper surface of the sliding plate and the surface of the cleaning roller. A scraper is fixedly installed on the opposite side of the sliding plate for scraping off the lint on the brush surface.

[0010] A collection mechanism is provided below the brush to collect the lint from the cleaning process.

[0011] The brush cleans the lint from the surface of the roller. The brush can be rotated symmetrically to clean the brush without stopping the machine, which greatly improves work efficiency. The scraper can also be moved downward by pulling down the slide plate to scrape off the lint from the brush surface for collection, reducing the cost of use.

[0012] In the above-mentioned carding machine cleaning device, the surface of the cleaning roller has two symmetrically arranged trapezoidal mounting grooves, and a card plate is slidably installed inside the mounting groove. The brush is fixedly installed on the end face of the card plate.

[0013] The brush is slidably mounted on the surface of the cleaning roller by a clamp, which facilitates the removal and replacement of the brush and greatly improves work efficiency.

[0014] In the above-mentioned carding machine cleaning device, an installation port is provided on one side of the carding machine body for replacing the brush.

[0015] The brush can be pulled out through the mounting port, making it easy to replace the brush without stopping the machine, thus improving the performance.

[0016] In the above-mentioned carding machine cleaning device, the collecting mechanism includes a collecting box fixedly installed below the brush, and a U-shaped collecting chamber is fixedly installed inside the collecting box for collecting the scraped cotton lint.

[0017] The side of the collecting box is fixedly provided with a fan, the air inlet end of the fan is communicated with a flow equalizing plate, and the flow equalizing plate penetrates the inside of the collecting box.

[0018] The lint is adsorbed in the collecting bin by the fan, so that the lint is prevented from flying and scattering when falling down, and the use effect is improved.

[0019] The inside of the collecting box is fixedly provided with a flow equalizing plate for uniformly dispersing airflow, and the flow equalizing plate is located between the collecting bin and the conduit.

[0020] The inside of the collecting bin is slidably provided with a push plate for pushing the lint in the collecting bin out, and the side of the collecting bin is provided with a feeding port penetrating the body of the carding machine.

[0021] The lint in the collecting bin is pushed out by the push plate, so that more lint can be collected, and the use effect is improved.

[0022] The side of the body of the carding machine is fixedly provided with a storage box, the side of the storage box is fixedly provided with a second rotating shaft, the surface of the second rotating shaft is rotatably provided with a cover plate for automatically sealing the storage box.

[0023] The lint is collected by the collecting box, and then recycled and utilized, so that the use cost is reduced; after the lint is collected, the cover plate can be automatically sealed, and the use effect is greatly improved.

[0024] The side of the push plate is fixedly provided with a top block for unsealing the cover plate.

[0025] Compared with the prior art, the carding machine cleaning device has the following beneficial effects:

[0026] 1. The cleaning roller, the mounting groove, the clamping plate, the brush, the side plate, the sliding plate, the spring and the scraper are arranged, so that the licker-in roller can be cleaned in time, the cleaned lint can be scraped and collected in time after cleaning, and then recycled and utilized, the use cost is reduced, the brush can be replaced without stopping, the replacement speed is greatly improved, and the work efficiency is improved.

[0027] 2. The collecting bin, the push plate, the top block, the storage box, the second rotating shaft, the cover plate, the flow equalizing plate and the top block are arranged, so that the lint can be adsorbed and collected, the lint is prevented from flying and scattering when falling down, the use effect is greatly improved, the collected lint can be collected again, more lint can be collected, and the use effect is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model;

[0029] Figure 2 is a schematic diagram of the top view structure of the utility model;

[0030] Figure 3 is Figure 2 is a schematic diagram of the cross-sectional structure at A-A in the middle;

[0031] Figure 4 is a schematic diagram of the back side structure of the utility model;

[0032] Figure 5 is Figure 3 is a schematic diagram of the enlarged structure at A in the middle;

[0033] Figure 6 is Figure 4 is a schematic diagram of the enlarged structure at B in the middle;

[0034] Figure 7 is a schematic diagram of the storage box structure of the utility model;

[0035] Figure 8 is a schematic diagram of the push plate structure of the utility model.

[0036] In the figure: the carding machine body 10; the mounting plate 11; the cylinder 12; the licker-in 13; the first rotating shaft 14; the motor 15; the cleaning roller 16; the mounting groove 17; the clamping plate 18; the brush 19; the side plate 20; the sliding plate 21; the spring 22; the scraper 23; the mounting port 24; the collection box 25; the collection bin 26; the air cylinder 27; the push plate 28; the top block 29; the feeding port 30; the storage box 31; the second rotating shaft 32; the cover plate 33; the fan 34; the guide pipe 35; the flow uniformizing plate 36. DETAILED DESCRIPTION

[0037] In order to make the personnel in the technical field better understand the utility model scheme, the technical scheme in the utility model embodiment will be described clearly and completely in combination with the drawings in the utility model embodiment below.

[0038] Reference Figure 1 A kind of carding machine cleaning device, including carding machine body 10, two mounting plates 11 are fixedly installed at the top of carding machine body 10, cylinder 12 is rotatably installed between two mounting plates 11, cylinder 12 is prior art, this scheme is not elaborated in detail, for the cotton fiber cluster is combed.

[0039] Further, reference 2, Figure 3 , Figure 4 And Figure 6The inside of the carding machine body 10 is rotatably provided with a licker-in roller 13. The licker-in roller 13 is a prior art, and the scheme will not be described in detail. The licker-in roller 13 is used for opening, carding and removing part of impurities and short fibers of the cotton layer. A first rotating shaft 14 is rotatably arranged in the inside of the carding machine body 10 below the licker-in roller 13. A motor 15 is rotatably arranged on one side of the carding machine body 10 and drives the first rotating shaft 14. A cleaning roller 16 is fixedly arranged on the surface of the first rotating shaft 14. Two symmetrical trapezoidal installation grooves 17 are arranged on the surface of the cleaning roller 16. A clamping plate 18 is slidably arranged in the installation groove 17. A brush 19 is fixedly arranged at the end of the clamping plate 18 and is used for cleaning the lint on the licker-in roller 13.

[0040] Specifically, when the licker-in roller 13 rotates, the brush 19 can remove the lint adhered to the surface of the licker-in roller 13. When the brush 19 is replaced, the motor 15 drives the first rotating shaft 14 to rotate, thereby driving the cleaning roller 16 to rotate, and further driving the other brush 19 to rotate to the lower side of the licker-in roller 13 to continue to remove the lint. The replacement of the brush 19 does not need to stop the machine, thereby greatly improving the work efficiency. At this time, the clamping plate 18 can be pulled out from the cleaning roller 16 through the installation opening 24, and a new clamping plate 18 is inserted into the cleaning roller 16, thereby facilitating the replacement of the brush 19 next time. The brush 19 is slidably arranged on the cleaning roller 16, thereby speeding up the replacement of the brush 19, and thereby improving the work efficiency.

[0041] Further, referring to Figure 6 , the two sides of the clamping plate 18 are fixedly provided with side plates 20 arranged on the surface of the cleaning roller 16. The opposite surfaces of the two side plates 20 are slidably provided with L-shaped sliding plates 21. The upper surface of the sliding plate 21 and the surface of the cleaning roller 16 are fixedly provided with springs 22. The opposite surfaces of the sliding plate 21 are fixedly provided with scrapers 23 made of flexible material and used for scraping the lint on the brush 19.

[0042] Specifically, the sliding plate 21 is pulled downward, thereby driving the scraper 23 to slide downward and scrape the lint adhered to the surface of the brush 19. After the lint is removed, the spring 22 can automatically reset the sliding plate 21, thereby facilitating the next work.

[0043] Further, referring to Figure 1 、 Figure 3 and Figure 5 , a collecting box 25 is fixedly arranged in the inside of the carding machine body 10 below the brush 19. A U-shaped collecting bin 26 is fixedly arranged in the middle of the collecting box 25 and is used for collecting the scraped lint. A fan 34 is fixedly arranged on one side of the collecting box 25. The air inlet end of the fan 34 is communicated with a pipe 35 penetrating through the collecting box 25. An even flow plate 36 is fixedly arranged below the collecting bin 26 and above the pipe 35. The even flow plate 36 is a prior art, and the scheme will not be described in detail. The even flow plate 36 is used for uniformly dispersing the airflow.

[0044] Specific, use, fan 34 work through the pipe 35 from the collection tank 25 suction, airflow through the flow distribution board 36 for dispersion, when the cotton fibers into the collection bin 26, through the suction of the cotton fibers in the collection bin 26, prevent the cotton fibers in the process of falling will be scattered, can be completely collected, improve the collection effect.

[0045] Further, with reference to Figure 1 , Figure 5 and Figure 8 , the side of the carding machine body 10 is fixedly installed with a cylinder 27, the output end of the cylinder 27 penetrates the carding machine body 10 for sliding fit, and the end portion is fixedly installed with a push plate 28 used in cooperation with the collection bin 26, and the side away from the cylinder 27 of the collection bin 26 is provided with a feed inlet 30 penetrating the carding machine body 10.

[0046] Specifically, when the inside of the collection bin 26 collects more cotton fibers, to prevent the collection bin 26 from being blocked and reduce the collection effect, the push plate 28 can be pushed forward by the cylinder 27 to push the cotton fibers out of the feed inlet 30.

[0047] Further, with reference to Figure 1 , Figure 5 , Figure 7 and Figure 8 , the side of the carding machine body 10 is fixedly installed with a storage tank 31, the inner chamber of the storage tank 31 is fixedly installed with a second rotating shaft 32, the surface of the second rotating shaft 32 is rotatably installed with a cover plate 33, and the cover plate 33 corresponds to the feed inlet 30, and the side of the push plate 28 is fixedly installed with a top block 29.

[0048] Specifically, while the push plate 28 pushes the cotton fibers out of the feed inlet 30, the top block 29 pushes the cover plate 33, so that the cover plate 33 rotates, so that the cotton fibers are pushed into the storage tank 31 for collection, after the work is finished, the push plate 28 is reset, the cover plate 33 is reset due to gravity, the storage tank 31 is sealed, the cotton fibers are prevented from being scattered from the inlet, the cotton fibers can be collected and recycled, and the use of the cost is reduced.

[0049] As some terms are used in the description and claims to refer to certain components. Those skilled in the art should understand that hardware manufacturers may use different names to refer to the same component. The description and claims of this specification do not distinguish components by name, but by the functional difference between components. As mentioned throughout the specification and claims, "comprising" is an open term, which should be interpreted as "comprising but not limited to". "Approximately" means within an acceptable error range, and those skilled in the art can solve the technical problem within a certain error range, and basically achieve the technical effect.

[0050] It is to be understood that the terminology "including", "comprising", or any other variation thereof, is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0051] The foregoing specification has been set forth to illustrate and describe the preferred embodiments of the present application and is not intended to be exhaustive or to be construed as limiting the application to the precise forms disclosed. As mentioned above, the above specification is presented to enable any person skilled in the art to make and use the application as claimed in the patent. Many modifications and variations of the present application are possible in light of this teaching and the principles of the application disclosed above. It is intended that the scope of the application be defined by the claims appended hereto rather than by the description presented above.

Claims

1. A card cleaner comprising a card body (10), characterized in that, The inside of the carding machine body (10) is rotatably provided with a licker-in roller (13), the lower side of the licker-in roller (13) is rotatably provided with a first rotating shaft (14), the surface of the first rotating shaft (14) is fixedly provided with a cleaning roller (16), the surface of the cleaning roller (16) is slidably provided with two symmetrically arranged brushes (19) for cleaning the lint on the surface of the licker-in roller (13). The two sides of the brush (19) are provided with two side plates (20) fixedly arranged on the surface of the cleaning roller (16), the opposite surface of the two side plates (20) is slidably provided with an L-shaped sliding plate (21), the upper surface of the sliding plate (21) and the surface of the cleaning roller (16) are fixedly provided with a spring (22), the opposite surface of the sliding plate (21) is fixedly provided with a scraper (23) for scraping the lint on the surface of the brush (19). The lower side of the brush (19) is provided with a collecting mechanism for collecting the cleaned lint.

2. A card cleaner according to claim 1, wherein, The surface of the cleaning roller (16) is provided with two symmetrically arranged trapezoidal installation grooves (17), the inside of the installation groove (17) is slidably provided with a clamping plate (18), and the end surface of the clamping plate (18) is fixedly provided with the brush (19).

3. A card cleaner according to claim 1, wherein, One side of the carding machine body (10) is provided with a mounting port (24) for replacing the brush (19).

4. A card cleaner according to claim 1, wherein, The collecting mechanism comprises a collecting box (25) fixedly arranged below the brush (19), and a U-shaped collecting bin (26) fixedly arranged in the collecting box (25) for collecting the scraped lint.

5. A card cleaner according to claim 4, wherein, One side of the collecting box (25) is fixedly provided with a fan (34), the air inlet end of the fan (34) is communicated with a flow uniformizing plate (36), and the flow uniformizing plate (36) penetrates into the inside of the collecting box (25).

6. A card cleaner according to claim 5, wherein, The inside of the collecting box (25) is fixedly provided with the flow uniformizing plate (36) for uniformly dispersing airflow, and the flow uniformizing plate (36) is located between the collecting bin (26) and the conduit (35).

7. A card cleaner according to claim 6, wherein, The inside of the collecting bin (26) is slidably provided with a push plate (28) for pushing the lint in the collecting bin (26) out, and one side of the collecting bin (26) is provided with a feeding port (30) penetrating through the carding machine body (10).

8. A card cleaner according to claim 1 wherein, One side of the carding machine body (10) is fixedly provided with a storage box (31), one side of the storage box (31) is fixedly provided with a second rotating shaft (32), and the surface of the second rotating shaft (32) is rotatably provided with a cover plate (33) for automatically sealing the storage box (31).

9. A card cleaner according to claim 7, wherein, One side of the push plate (28) is fixedly provided with a top block (29) for opening the cover plate (33).

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