Texture woven fabric
By using alternating warp and weft threads to weave textured fabrics, the complexity and high cost of high-temperature embossing technology are solved, enabling efficient and environmentally friendly production of raised and recessed textures to meet the demands of the high-end market.
Patent Information
- Application Number
- CN202520526332.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing high-temperature embossing technology is complex to operate, has a long production cycle, and is costly when producing textured fabrics. It also damages the fabric fiber structure, making it difficult to meet the needs of the high-end market.
Textured fabrics are created by alternating weaves of warp and weft threads. Different diameters and alternating flat and raised warp and weft threads are used to achieve a natural weave with concave and convex textures, avoiding high temperature and high pressure treatment.
It improves the stability and texture of the fabric, simplifies the production process, reduces costs and energy consumption, and enhances production efficiency and product quality consistency, which aligns with the concept of green and environmentally friendly development.
Smart Images

Figure CN223907048U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile technology field especially relates to a texture weaving fabric. BACKGROUND
[0002] In the textile industry, the appearance and texture of fabric have always been an important factor affecting its market competitiveness. Among them, the texture fabric with concave-convex texture is widely used in clothing, home decoration and industrial products due to its unique visual and tactile effect. At present, the mainstream method to realize the concave-convex texture of fabric on the market is high-temperature embossing technology. High-temperature embossing process needs to use special high-temperature embossing equipment. First, the designed texture pattern is made into an embossing mold. In the processing process, the fabric is placed between the mold, and the surface of the fabric is deformed by the combined action of high temperature and high pressure, so as to form the preset concave-convex texture. The high-temperature embossing needs to strictly control the parameters such as temperature, pressure and time, and the operation process is complex. If not careful, it will lead to poor texture effect, and even damage the fabric. In addition, the whole high-temperature embossing process is complicated, from preparing the mold to completing the embossing, involving many links, which greatly increases the production cycle and reduces the production efficiency. If the fabric with concave-convex texture can be woven during the weaving process, it will bring many changes to the industry. SUMMARY
[0003] Therefore, in view of the above problems, the utility model provides a texture weaving fabric.
[0004] To solve the above technical problems, the utility model adopts the following solution: a texture weaving fabric, comprising a fabric body, the fabric body is woven by warp and weft, the warp comprises flat warp and raised warp, the highest point of the raised warp is higher than the highest point of the flat warp, and the lowest point of the raised warp is lower than the lowest point of the flat warp, a plurality of flat warps and a plurality of raised warps are alternately arranged in order, the weft comprises flat weft and raised weft, the highest point of the raised weft is higher than the highest point of the flat weft, and the lowest point of the raised weft is lower than the lowest point of the flat weft, the flat weft and the raised weft are alternately woven in order, the flat warp and the flat weft are woven to form a flat part of the fabric body, and the raised warp, the flat weft and the raised weft are woven, and the raised weft and the flat warp are woven to form a raised part of the fabric body.
[0005] Further improvement: the flat warp and the flat weft use at least one yarn; the raised warp and the raised weft use at least two yarns, the yarns of the raised warp and the raised weft have the same or different diameters, and the number of yarns of the raised warp and the raised weft is more than that of the flat warp and the flat weft.
[0006] Further improvement is that the flat weft uses one yarn, the convex weft includes a first weft yarn and a second weft yarn, and the second weft yarn is fixed on the first weft yarn with the first weft yarn as the center.
[0007] Further improvement is that the flat warp uses one yarn, the convex warp includes a first warp yarn and a second warp yarn, and the second warp yarn is fixed on the first warp yarn with the first warp yarn as the center, thereby forming convex segments and flat segments in turn, the length of the convex segment is the sum of the widths of the flat weft between adjacent convex wefts, and the length of the flat segment is the sum of the widths of the convex weft between adjacent flat wefts.
[0008] Further improvement is that the first weft yarn and the second weft yarn and the first warp yarn and the second warp yarn are glued and fixed.
[0009] Further improvement is that the convex warp and the convex weft are made of two yarns by plying and twisting.
[0010] Further improvement is that the flat warp and the convex warp and the flat weft and the convex weft are yarns with different diameters, the flat warp and the flat weft are yarns with the same diameter, the convex warp and the convex weft are yarns with the same diameter, and the diameters of the convex warp and the convex weft are greater than those of the flat warp and the flat weft.
[0011] Further improvement is that the number of the flat warp between adjacent convex warps is at least four, and the number of the convex warp between adjacent flat warps is at least one.
[0012] Further improvement is that the number of the flat weft between adjacent convex wefts is at least four, and the number of the convex weft between adjacent flat wefts is at least one.
[0013] By adopting the foregoing technical solutions, the utility model has the beneficial effects that:
[0014] 1. The fabric in this case is a textured fabric woven from the warp and weft threads themselves, creating a raised or recessed texture. Compared to high-temperature embossing, this naturally woven texture is less prone to blurring or disappearing due to friction or washing during subsequent use, resulting in a more durable and stable appearance and texture. This enhances the fabric's quality and grade, better meeting the stringent requirements for fabric texture in high-end apparel and home décor industries. Furthermore, compared to high-temperature embossing, it eliminates the need for high-temperature embossing equipment and complex mold making; the texture can be created directly on the weaving equipment by adjusting the weaving process parameters, greatly simplifying the processing flow. From a time cost perspective, it eliminates the time spent on mold preparation, temperature control, and multiple embossing operations, significantly shortening production time. Regarding production costs, it reduces mold making costs, high-temperature equipment energy consumption, and defective product losses, directly lowering costs. Overall production efficiency is significantly improved, allowing companies to produce more high-quality, textured fabrics within the same timeframe, meeting the growing market demand and enhancing their competitiveness in the industry.
[0015] 2. High-temperature embossing processes may damage the fiber structure of the fabric to some extent, affecting its breathability and softness. However, this textured woven fabric does not undergo high-temperature and high-pressure treatment during the weaving process, thus preserving its fiber structure in good condition.
[0016] 3. High-temperature embossing technology requires specialized high-temperature equipment, which consumes a significant amount of energy, such as electricity and heat, during operation. Furthermore, the mold-making process may generate waste and pollution. In contrast, the textured woven fabric of this invention does not rely on high-temperature embossing equipment, greatly reducing energy consumption and lowering carbon emissions and environmental pollution during production. This aligns with current green and environmentally friendly development principles and contributes to the sustainable development of the textile industry.
[0017] 4. High-temperature embossing requires extremely precise control over parameters such as temperature, pressure, and time; improper operation can easily lead to an increased defect rate. In contrast, this textured woven fabric allows for easy creation of rectangular patterns in various styles by adjusting the number, diameter, and arrangement of flat warp, raised warp, flat weft, and raised weft threads during the weaving process. This results in a more stable production process, a lower defect rate, and helps ensure consistent product quality, thereby improving the company's production efficiency. Attached Figure Description
[0018] Figure 1 This is a structural schematic diagram of a textured woven fabric according to an embodiment of this utility model.
[0019] Figure 2 yes Figure 1 Enlarged view of the local structure at point A in the middle.
[0020] Figure 3 is Figure 1 A local structure enlarged view at B in the middle.
[0021] Figure 4 is Figure 1 A local structure enlarged view at C in the middle. DETAILED DESCRIPTION
[0022] The utility model will be further explained in connection with the drawings and specific embodiments.
[0023] Reference Figures 1 to 4 The utility model discloses a kind of skin texture knitted fabrics, including fabric body 10, the fabric body 10 is woven by warp, weft, the warp includes plane warp 11, raised warp 12, the highest point of the raised warp 12 is higher than the highest point of the plane warp 11, lowest point is lower than the lowest point of the plane warp 11, several the plane warp 11 and several the raised warp 12 are orderly alternately arranged (orderly alternately arranged means: after arranging several roots of plane warp 11, again arranging several roots of raised warp 12, to this alternately).The weft includes plane weft 13, raised weft 14, the highest point of the raised weft 14 is higher than the highest point of the plane weft 13, lowest point is lower than the lowest point of the plane weft 13, the plane weft 13 and raised weft 14 are orderly alternately woven (orderly alternately means: the plane weft 13 and raised weft 14 are replaced after each complete the set weaving number).The plane warp 11 and the plane weft 13 are woven to form the plane portion 15 of the fabric body 10, the raised warp 12 and the plane weft 13, raised weft 14 are woven, and the raised weft 14 and the plane warp 11 are woven to form the raised portion 16 of the fabric body 10.The plane portion 15 and the raised portion 16 are staggered to form skin texture.
[0024] Further, the plane warp 11 and the plane weft 13 adopt at least one yarn;The raised warp 12 and the raised weft 14 adopt at least two yarns, the yarn count of the raised warp 12 and the raised weft 14 is same or different, the number of yarn of the raised warp 12 and the raised weft 14 is more than the number of yarn of the plane warp 11 and the plane weft 13.Preferably, the plane warp 11 adopts a yarn, and the raised warp 12 adopts two yarns, the plane weft 13 adopts a yarn, and the raised weft 14 adopts two yarns.
[0025] Further, preferably, the flat weft 13 adopts one yarn, the raised weft 14 includes a first weft yarn 17 and a second weft yarn 18, the second weft yarn 18 is fixed on the first weft yarn 17 with the first weft yarn 17 as the center.
[0026] Further, the flat warp 11 adopts one yarn, the raised warp 12 includes a first warp yarn 19 and a second warp yarn 20, the second warp yarn 20 is fixed on the first warp yarn 19 with the first warp yarn 19 as the center, forming the raised segment 21 and the flat segment 22 alternately, the length of the raised segment 21 is the sum of the width of the flat weft 13 between adjacent raised weft 14, and the length of the flat segment 22 is the sum of the width of the raised weft 14 between adjacent flat weft 13.
[0027] Further, the first weft yarn 17 and the second weft yarn 18 are glued and fixed, and the first warp yarn 19 and the second warp yarn 20 are glued and fixed, which is low in requirements for equipment and cost.
[0028] Further, the number of the flat warp 11 between adjacent raised warp 12 is at least 4, and the number of the raised warp 12 between adjacent flat warp 11 is at least 1. The number of the flat weft 13 between adjacent raised weft 14 is at least 4, and the number of the raised weft between adjacent flat weft 13 is at least 1.
[0029] In the specific embodiment, the number of the raised warp 12 and the raised weft 14 is 2, and the number of the flat warp 11 and the flat weft 13 is 4. Based on the above technical solution, increasing or decreasing the number of the raised warp 12, the raised weft 14, the flat warp 11 and the flat weft 13 does not deviate from the present solution.
[0030] Based on the foregoing technical solution, the raised warp 12 and the raised weft 14 can also be made of double yarns.
[0031] Based on the foregoing technical solution, the flat warp 11 and the raised warp 12 and the flat weft 13 and the raised weft 14 can also be different in diameter, the flat warp 11 and the flat weft 13 are the same in diameter, the raised warp 12 and the raised weft 14 are the same in diameter, and the diameter of the raised warp 12 and the raised weft 14 is larger than that of the flat warp 11 and the flat weft 13.
[0032] The basic principle and main features of the utility model and its advantages are shown and described above, and the skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions are only to illustrate the principle of the utility model, and various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed, and the scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A textured woven fabric comprising a fabric body woven from warp threads and weft threads, characterized in that: The warp includes plane warp, convex warp, the highest point of the convex warp is higher than the highest point of the plane warp, the lowest point is lower than the lowest point of the plane warp, a plurality of the plane warp and a plurality of the convex warp are sequentially arranged alternately;The weft includes plane weft, convex weft, the highest point of the convex weft is higher than the highest point of the plane weft, the lowest point is lower than the lowest point of the plane weft, the plane weft and the convex weft are woven alternately;The plane warp and the plane weft are woven to form the plane part of the fabric body, and the convex warp and the plane weft and the convex weft are woven, and the convex weft and the plane warp are woven to form the convex part of the fabric body.
2. A fabric according to claim 1, wherein: The plane warp and the plane weft use at least one yarn;The convex warp and the convex weft use at least two yarns, the yarns of the convex warp and the convex weft have the same or different diameters, and the number of the yarns of the convex warp and the convex weft is more than that of the yarns of the plane warp and the plane weft.
3. A fabric according to claim 2, wherein: The plane weft uses one yarn, and the convex weft includes a first weft yarn and a second weft yarn, and the second weft yarn is fixed on the first weft yarn by being wound around the first weft yarn as the center.
4. A fabric according to claim 3, wherein: The plane warp uses one yarn, and the convex warp includes a first warp yarn and a second warp yarn, and the second warp yarn is fixed on the first warp yarn by being wound around the first warp yarn as the center with a spacing, to form convex segments and plane segments alternately, the length of the convex segment is the sum of the widths of the plane weft between adjacent convex wefts, and the length of the plane segment is the sum of the widths of the convex weft between adjacent plane wefts.
5. A fabric according to claim 4, wherein: The first weft yarn and the second weft yarn and the first warp yarn and the second warp yarn are glued and fixed.
6. A fabric according to claim 2, wherein: The convex warp and the convex weft are made of double-yarn plying and twisting.
7. A fabric according to claim 1, wherein: The plane warp and the convex warp and the plane weft and the convex weft are yarns with different diameters, the plane warp and the plane weft are yarns with the same diameter, the convex warp and the convex weft are yarns with the same diameter, and the diameters of the convex warp and the convex weft are greater than those of the plane warp and the plane weft.
8. A fabric according to any one of claims 1 to 7, wherein: The number of the plane warp between adjacent convex warps is at least four, and the number of the convex warp between adjacent plane warps is at least one.
9. A fabric according to any one of claims 1 to 7, wherein: The number of the plane weft between adjacent convex wefts is at least four, and the number of the convex weft between adjacent plane wefts is at least one.