Production equipment for flexible steel wire rope

By using multiple upper and lower straightening rollers in the flexible wire rope production equipment, combined with hydraulic telescopic rods and scale components, the problem of insufficient adaptability to wire ropes of different sizes is solved, achieving precise straightening and quality assurance.

CN223907237UActive Publication Date: 2026-02-13YANCHENG SHENWEI ROPE MFG CO LTD
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Patent Information

Application Number
CN202520531106.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-13
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Existing straighteners cannot accommodate flexible steel wire ropes of different sizes, resulting in insufficient adaptability of production equipment.

Method used

A production device for flexible steel wire ropes was designed, which uses multiple upper and lower straightening rollers. A U-shaped support plate is moved by a hydraulic telescopic rod. In conjunction with a pointer block and a scale bar, the distance between the upper and lower straightening rollers can be precisely adjusted.

Benefits of technology

It enables precise straightening of wire ropes of different sizes, improves the adaptability and versatility of the equipment, and ensures the quality of the wire ropes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses production equipment for a flexible steel wire rope, which belongs to the technical field of steel wire rope production equipment and comprises a worktable, two fixing plates are fixedly connected to the upper end of the worktable, a winding roller is rotatably arranged between the two fixing plates, a motor is mounted on the front side of the fixing plate positioned on the front side, and the winding roller is mounted on the lower end of the worktable. An output shaft of the motor penetrates through the fixing plate on the front side and is fixedly connected with the front side of the winding roller. And the straightening mechanism comprises a U-shaped connecting frame fixedly connected to the upper end of the workbench, and two telescopic rods are installed on the inner top of the U-shaped connecting frame. According to the equipment, aiming at the use problem, the multiple upper straightening rollers and the multiple lower straightening rollers are arranged, the rope straightening operation can be achieved, meanwhile, the two telescopic rods are controlled to drive the multiple upper straightening rollers to move synchronously, the pointer blocks and the scale strips are matched, the distance between the upper straightening rollers and the lower straightening rollers can be accurately adjusted according to the size of the rope, and adaptability is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope production equipment technical field especially relates to a kind of production equipment for flexible steel wire rope. BACKGROUND

[0002] Flexible steel wire rope is a kind of high-strength, high flexibility rope twisted by multiple steel wires, which has excellent tensile strength, wear resistance and fatigue resistance, and is an indispensable key material in modern industry and infrastructure construction.

[0003] In the production process of flexible steel wire rope, a straightener is usually used to apply vertical pressure to the surface of the steel wire rope to eliminate the memory effect of the steel wire when it is wound onto the spool, and to prevent the steel wire from spreading out. However, the existing straightener can only straighten steel wire ropes of fixed size, and lacks adaptability to steel wire ropes of different sizes. Therefore, to solve this problem, a production equipment for flexible steel wire rope is needed. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art, and provides a production equipment for flexible steel wire rope. The equipment can straighten the rope by setting multiple upper straightening rollers and lower straightening rollers, and can accurately adjust the distance between the upper straightening rollers and the lower straightening rollers according to the size of the rope by controlling the two extension rods to drive the multiple upper straightening rollers to move synchronously, cooperating with the pointer block and the scale bar, which has good adaptability.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A production equipment for flexible steel wire rope, comprising a workbench, two fixed plates are fixedly connected to the upper end of the workbench, a winding roller is rotatably arranged between the two fixed plates, a motor is installed on the front side of the fixed plate on the front side, the output shaft of the motor penetrates the front fixed plate, and is fixedly connected with the front side of the winding roller; a straightening mechanism comprising a U-shaped connecting frame fixedly connected to the upper end of the workbench, two extension rods are installed on the inner top of the U-shaped connecting frame, a U-shaped support plate is fixedly connected to the extension ends of the two extension rods, a plurality of first rotating shafts are rotatably connected to the inner walls on the front and rear sides of the U-shaped support plate, an upper straightening roller is fixedly connected between every two cooperating first rotating shafts, a plurality of second rotating shafts are rotatably connected to the inner walls on the front and rear sides of the U-shaped connecting frame, and a lower straightening roller is fixedly connected between every two cooperating second rotating shafts; a scale assembly for accurately controlling the straightening mechanism.

[0007] Preferably, the two extension rods are hydraulic extension rods, and the multiple upper straightening rollers cooperate with the multiple lower straightening rollers.

[0008] Preferably, the scale assembly comprises a fixed block fixedly connected to the front side of the U-shaped support plate, and a pointer block is fixedly connected to the front end of the fixed block, and the front side of the U-shaped connecting frame is provided with a scale bar.

[0009] Preferably, the pointer block and the scale bar cooperate.

[0010] Preferably, the front end of the fixed block penetrates through the rectangular through slot.

[0011] Preferably, the lower end of the workbench is fixedly connected with two support legs.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The straightening mechanism and the scale assembly are arranged, a plurality of upper straightening rollers and a plurality of matched lower straightening rollers are arranged, the straightening operation of the steel wire rope can be realized, the quality of the steel wire rope is guaranteed, the U-shaped support plate is driven to move up and down through the control of the two telescopic rods, the plurality of upper straightening rollers are driven to move synchronously, the pointer block and the scale bar are matched, the interval between the plurality of upper straightening rollers and the plurality of lower straightening rollers can be accurately adjusted conveniently and quickly, the straightening of the steel wire rope of different sizes is met, and the overall adaptability is good. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A structure schematic view of the production equipment for the flexible steel wire rope is provided in the utility model;

[0015] Figure 2 A Figure 1 enlarged view of A;

[0016] Figure 3 A sectional view of the straightening mechanism.

[0017] In the drawing: 1 workbench, 2 fixed plate, 3 winding roller, 4 motor, 5 U-shaped connecting frame, 6 telescopic rod, 7 U-shaped support plate, 8 first rotating shaft, 9 upper straightening roller, 10 second rotating shaft, 11 lower straightening roller, 12 fixed block, 13 pointer block, 14 scale bar, 15 rectangular through slot, 16 support leg. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0019] Referring to Figures 1-3A production equipment for flexible steel wire rope includes a workbench 1. Two fixed plates 2 are fixedly connected to the upper end of the workbench 1. A winding roller 3 is rotatably arranged between the two fixed plates 2. The winding operation of the steel wire rope can be realized by controlling the rotation of the winding roller 3. A motor 4 is installed on the front side of the fixed plate 2 located at the front. The output shaft of the motor 4 passes through the fixed plate 2 at the front and is fixedly connected to the front side of the winding roller 3. Two support legs 16 are fixedly connected to the lower end of the workbench 1.

[0020] The system also includes a straightening mechanism, which includes a U-shaped connecting frame 5 fixedly connected to the upper end of the workbench 1. Two telescopic rods 6 are installed on the inner top of the U-shaped connecting frame 5. Both telescopic rods 6 are hydraulic telescopic rods. The telescopic ends of the two telescopic rods 6 are fixedly connected to a U-shaped support plate 7. Multiple first rotating shafts 8 are rotatably connected to the inner walls of the front and rear sides of the U-shaped support plate 7. An upper straightening roller 9 is fixedly connected between every two cooperating first rotating shafts 8. Multiple second rotating shafts 10 are rotatably connected to the inner walls of the front and rear sides of the U-shaped connecting frame 5. A lower straightening roller 11 is fixedly connected between every two cooperating second rotating shafts 10. The multiple upper straightening rollers 9 and multiple lower straightening rollers 11 cooperate to perform straightening operations on the steel wire rope passing between the upper straightening rollers 9 and the lower straightening rollers 11.

[0021] The system also includes a scale assembly for precise control of the straightening mechanism. The scale assembly includes a fixed block 12 fixedly connected to the front side of the U-shaped support plate 7. A rectangular through slot 15 is provided on the front side of the U-shaped connecting frame 5. The front end of the fixed block 12 passes through the rectangular through slot 15. A pointer block 13 is fixedly connected to the front end of the fixed block 12. A scale strip 14 is provided on the front side of the U-shaped connecting frame 5. The pointer block 13 and the scale strip 14 work together to facilitate the operator to accurately control the distance between the upper straightening roller 9 and the lower straightening roller 11, so as to achieve adaptive straightening of steel wire ropes of different sizes.

[0022] In this invention, during use, the end of the wire rope is passed between multiple upper straightening rollers 9 and multiple lower straightening rollers 11, and fixed to the take-up roller 3 (e.g., Figure 1 (As shown), then start the motor 4 to drive the winding roller 3 to rotate, so as to realize the winding operation of the wire rope. During the winding process, the lower ends of multiple upper straightening rollers 9 and the upper ends of multiple lower straightening rollers 11 will be in close contact with the surface of the wire rope, thereby realizing the straightening operation of the wire rope before winding.

[0023] It is worth mentioning that when the steel wire ropes of different sizes need to be straightened, the two telescopic rods 6 can be controlled to drive the U-shaped supporting plate 7 and the fixed block 12 to move up and down synchronously, and drive the plurality of upper straightening rollers 9 and the pointer block 13 to move synchronously. During the movement, the workers can observe the pointer block 13 and cooperate with the scale bar 14, so as to intuitively and accurately know the interval between the plurality of upper straightening rollers 9 and the plurality of lower straightening rollers 11, until the size of the steel wire rope is met. In this way, by accurately controlling the interval between the plurality of upper straightening rollers 9 and the plurality of lower straightening rollers 11, the adaptive straightening of the steel wire ropes of different sizes can be met, and the universality of the equipment is improved.

[0024] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A production apparatus for a flexible steel wire rope, characterized by, The utility model relates to a straightening device for metal plate, including: Workbench (1), the upper end of workbench (1) is fixedly connected with two fixed plates (2), rotatably arranged with winding roller (3) between two fixed plates (2), the front side of the fixed plate (2) located in front side is installed motor (4), the output shaft of motor (4) penetrates the fixed plate (2) of front side, and is fixedly connected with the front side of winding roller (3); Straightening mechanism, the U-shaped connecting frame (5) of fixed connection on the upper end of workbench (1), the inner top of U-shaped connecting frame (5) is installed two telescopic rods (6), and the telescopic end of two telescopic rods (6) is fixedly connected with U-shaped support plate (7) in common, the inner wall of the front and rear sides of U-shaped support plate (7) is rotatably connected with a plurality of first rotation shafts (8), and every two matched first rotation shafts (8) are fixedly connected with upper straightening roller (9) between every two matched first rotation shafts (8), the inner wall of the front and rear sides of U-shaped connecting frame (5) is rotatably connected with a plurality of second rotation shafts (10), and every two matched second rotation shafts (10) are fixedly connected with lower straightening roller (11) between every two matched second rotation shafts (10); Scale assembly, scale assembly is used to accurate control straightening mechanism.

2. The production apparatus for a flexible steel wire rope according to claim 1, characterized by Two telescopic rods (6) are all hydraulic telescopic rods, and a plurality of upper straightening rollers (9) cooperate with a plurality of lower straightening rollers (11).

3. The production apparatus for a flexible steel wire rope according to claim 1, characterized by The scale assembly includes the fixed block (12) fixedly connected on the front side of U-shaped support plate (7), the front end of fixed block (12) is fixedly connected with pointer block (13), and the front side of U-shaped connecting frame (5) is provided with scale bar (14).

4. The production apparatus for a flexible steel wire rope according to claim 3, characterized by The pointer block (13) and scale bar (14) cooperate.

5. The production apparatus for a flexible steel wire rope according to claim 3, characterized by The front end of fixed block (12) penetrates the rectangular through slot (15) of the front side of U-shaped connecting frame (5).

6. The production apparatus for a flexible steel wire rope according to claim 1, characterized by The lower end of workbench (1) is fixedly connected with two support legs (16).