Thermal energy recovery RTO (Regenerative Thermal Oxidation) incinerator

By connecting the concentrator, heat exchanger, and furnace body, and combining them with secondary combustion pipelines, the problem of high electricity and fuel consumption in organic waste gas treatment is solved, achieving full combustion of organic waste gas and energy-saving and environmental protection effects.

CN223909550UActive Publication Date: 2026-02-13QULIANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520204073.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-02-13
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Among existing methods for treating organic waste gas, electric heating desorption has high energy consumption and incinerator fuel consumption is large, resulting in poor economic efficiency.

Method used

It adopts a structure that connects a concentrator, heat exchanger, and furnace body, and achieves secondary combustion of organic waste gas through a secondary combustion pipeline. Combined with auxiliary heating from the heat exchanger, it reduces the consumption of electricity and fuel.

Benefits of technology

It achieves complete combustion of organic waste gas, saves electricity and fuel, and improves economic efficiency and environmental friendliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a heat energy recovery RTO incinerator which comprises a concentration rotating wheel, the concentration rotating wheel comprises an adsorption area, a cooling area and a desorption area, the adsorption area, the cooling area and the desorption area are arranged at different fan sections of the cake-shaped concentration rotating wheel respectively, and the cooling area and the desorption area are arranged adjacently; the heat exchanger is arranged on one side of the cooling area and the desorption area; the furnace body is connected with the desorption area and the heat exchanger, and the furnace body is used for receiving the desorbed organic waste gas, combusting the desorbed organic waste gas and then guiding the desorbed organic waste gas into one side of the heat exchanger to carry out auxiliary heating on the heat exchanger; the heat energy recovery RTO furnace body further comprises a secondary combustion pipeline, the secondary combustion pipeline is connected between the furnace body and the heat exchanger, and the secondary combustion pipeline is used for conveying the organic waste gas subjected to auxiliary heating into the furnace body again for secondary combustion. According to the structure, auxiliary heating of the concentration rotating wheel can be achieved through connection of the furnace body and the heat exchanger, and secondary combustion of organic waste gas is achieved through the secondary combustion pipeline.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of organic waste gas incinerator, especially a kind of heat recovery RTO incinerator. BACKGROUND

[0002] The description of this part is only provided with the background information related to the utility model disclosure, and does not constitute prior art.

[0003] The method for treating waste gas containing harmful substances or volatile organic compounds (VOCs) is generally to pass through the incinerator for combustion after organic desorption, and finally discharge clean gas to meet the needs of energy saving and environmental protection.

[0004] However, in the existing treatment process of organic waste gas, the high-temperature desorption step needs to use electric heating, and the energy consumption is high. At the same time, the incinerator needs a large amount of fuel to treat organic waste gas, which makes the cost difficult to control and affects the economy.

[0005] It should be noted that the above introduction to the technical background is only to facilitate the clear and complete description of the technical scheme of the utility model, and to facilitate the understanding of the skilled in the art. The above technical scheme cannot be considered as known by the skilled in the art only because it is described in the background technology part of the utility model. UTILITY MODEL CONTENT

[0006] The utility model aims at providing a kind of heat recovery RTO incinerator, which can realize the auxiliary heating of concentration runner by connecting furnace body with heat exchanger, realize the secondary combustion of organic waste gas by secondary combustion pipeline, save fuel and have high economy.

[0007] In order to achieve the above purpose, the utility model discloses a kind of heat recovery RTO incinerator for treating organic waste gas, which comprises:

[0008] The concentration runner comprises an adsorption zone, a cooling zone and a desorption zone. The adsorption zone, the cooling zone and the desorption zone are respectively arranged at different sectors of the pie-shaped concentration runner. The cooling zone is adjacent to the desorption zone. The adsorption zone is used to receive low-concentration organic waste gas. The cooling zone is used to cool the low-concentration organic waste gas to high concentration.

[0009] The heat exchanger is arranged on one side of the cooling zone and the desorption zone. The heat exchanger is used to heat the high-concentration organic waste gas cooled in the cooling zone and make the organic waste gas desorb.

[0010] A furnace body connected with the desorption area and the heat exchanger respectively, the furnace body is used for receiving the desorbed organic waste gas, after burning the desorbed organic waste gas, the desorbed organic waste gas is introduced to the heat exchanger side to assist the heat exchange of the heat exchanger;

[0011] The heat energy recovery RTO furnace body further comprises a secondary combustion pipeline connected between the furnace body and the heat exchanger, the secondary combustion pipeline is used for transporting the auxiliary heated organic waste gas to the furnace body for secondary combustion, and the organic waste gas is discharged from the furnace body after secondary combustion.

[0012] As further description of the above technical solution, the desorption area and the furnace body further comprise a desorption windmill, the desorption windmill is used for assisting the movement of the desorbed organic waste gas to the furnace body downstream.

[0013] As further description of the above technical solution, the heat energy recovery RTO furnace body further comprises an oxygen supply pipeline connected with the secondary combustion pipeline downstream, the oxygen supply pipeline is used for supplying oxygen to the auxiliary heated organic waste gas.

[0014] As further description of the above technical solution, the organic waste gas after secondary combustion and the waste gas filtered through the adsorption area are discharged from the same outlet.

[0015] As further description of the above technical solution, the furnace body is provided as a regenerative incinerator.

[0016] As further description of the above technical solution, the concentration runner is provided as a zeolite runner.

[0017] Through the above technical solution, the beneficial effects of the present application are as follows:

[0018] The heat energy recovery RTO incinerator can connect the furnace body with the heat exchanger, the heat exchanger is placed on one side of the concentration runner, so that the waste heat of the desorbed organic waste gas is retransmitted to the cooling area and the desorption area at the heat exchanger, compared with the mechanism without heat exchanger only by electric heating, the present application can save more electric energy for heating, at the same time, through the secondary combustion pipeline, the auxiliary heated organic waste gas is transported to the furnace body for combustion, that is, the present application realizes the secondary combustion of the organic waste gas, not only the combustion is more sufficient, but also the use of fuel is indirectly saved, which is more energy-saving and environment-friendly.

[0019] In order to further understand the features and technical contents of the present application, please refer to the following detailed description and drawings of the present application, however, the provided drawings are only used for providing reference and description, and are not used to limit the present application. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present specification or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present specification, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0021] Figure 1 is a process schematic diagram of a heat recovery RTO incinerator provided by the embodiments of the present specification;

[0022] In the figure: 1, concentration runner; 11, adsorption zone; 12, cooling zone; 13, desorption zone; 2, heat exchanger; 3, furnace body; 4, secondary combustion pipeline; 5, desorption fan; 6, oxygen conveying pipeline. DETAILED DESCRIPTION

[0023] In order for those skilled in the art to better understand the technical solutions in the present specification, the technical solutions in the embodiments of the present specification will be clearly and completely described below in combination with the drawings in the embodiments of the present specification. Obviously, the described embodiments are only some of the embodiments of the present specification, not all. Based on the embodiments in the present specification, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present specification.

[0024] The following is to illustrate the embodiments of the present application by specific specific embodiments. Those skilled in the art can understand the advantages and effects of the present application from the disclosure of the present specification. The present application can be implemented or applied by other different specific embodiments, and each detail in the present specification can be modified and changed in various ways based on different viewpoints and applications without departing from the concept of the present application. In addition, the drawings of the present application are only simple schematic illustrations, not the depiction of actual size, and the prior declaration. The following embodiments will further illustrate the related technical content of the present application, but the disclosed content is not used to limit the protection scope of the present application.

[0025] It should be understood that although the terms "first", "second", "third" and the like may be used herein to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used herein may include any one or more combinations of the associated listed items.

[0026] Please refer to Figure 1A heat recovery RTO incinerator for treating organic waste gas, wherein the heat recovery RTO incinerator comprises:

[0027] The concentration runner 1 comprises an adsorption zone 11, a cooling zone 12 and a desorption zone 13, each of which is arranged at a different sector of the pie-shaped concentration runner 1, the cooling zone 12 is arranged adjacent to the desorption zone 13, the adsorption zone 11 is used to receive low-concentration organic waste gas, and the cooling zone 12 is used to cool the low-concentration organic waste gas to high concentration;

[0028] The heat exchanger 2 is arranged on one side of the cooling zone 12 and the desorption zone 13, and is used to heat the cooled high-concentration organic waste gas in the cooling zone 12 and make the organic waste gas desorb;

[0029] The furnace body 3 is connected with the desorption zone 13 and the heat exchanger 2 respectively, and is used to receive the desorbed organic waste gas, burn the desorbed organic waste gas, and then introduce the burned organic waste gas to one side of the heat exchanger 2 to assist the heat exchanger 2 in heating;

[0030] The heat recovery RTO furnace body further comprises a secondary combustion pipeline 4 connected between the furnace body 3 and the heat exchanger 2, which is used to transport the assisted heat of the organic waste gas back to the furnace body 3 for secondary combustion, and the organic waste gas is discharged from the furnace body 3 after secondary combustion.

[0031] By the above structure, in use, the operator only needs to introduce the organic waste gas to be treated into the concentration runner 1, so that the adsorption zone 11 in the concentration runner 1 adsorbs the organic matter in the organic waste gas, at this time the organic waste gas is in a low density state, and flows through the adsorption zone 11 of the concentration runner 1 to the cooling zone 12, the cooling zone 12 is cooled by an external cooling device, so that the temperature is reduced, and the density of the organic waste gas is increased to a preset value, and then the high-density organic waste gas is heated by the heat exchanger 2 on one side, so that the organic waste gas is desorbed, and the organic matter is desorbed to the desorption zone 13, and then the desorbed organic waste gas is introduced from the desorption zone 13 of the concentration runner 1 to the downstream of the furnace body 3, and fuel (natural gas in this embodiment) is introduced into the furnace body at the same time, and the treated organic waste gas in the furnace body 3 is burned at high temperature with the aid of the fuel, part of the high-temperature organic waste gas after combustion is introduced into the heat exchanger 2 downstream of the furnace body 3, and the waste heat is utilized, so that part of the heat source in the process of heating the concentration runner 1 by the heat exchanger 2 comes from the combustion of the organic waste gas in the furnace body 3, saving the electric energy required for active heating of the concentration runner 1. Simultaneously, the organic waste gas after auxiliary heating of the heat exchanger 2 reflows into the furnace body 3 from the secondary combustion pipeline 4 and is subjected to secondary combustion, so that the organic waste gas can be treated more cleanly after two combustion processes, and the fuel of the organic waste gas itself is saved.

[0032] Specifically, in the above process, since the organic waste gas cannot be completely combusted in the first combustion process, and a corresponding amount of fuel needs to be introduced to achieve sufficient combustion intensity, the organic waste gas is subjected to secondary combustion in this embodiment, which can realize auxiliary heating of the concentration runner 1 by the heat exchanger 2, and can also burn the organic waste gas more completely, and the amount of fuel introduced in the combustion process is less, indirectly saving fuel, realizing energy saving from multiple angles, and being more environmentally friendly.

[0033] Further, the desorption zone 13 and the furnace body 3 further comprise a desorption windmill 5, which is used to assist the movement of the desorbed organic waste gas to the downstream furnace body 3. Through the above structure, the high-density desorbed organic waste gas can flow more easily in the pipeline.

[0034] Further, the heat energy recovery RTO furnace body further comprises an oxygen supply pipeline 6, the downstream of the oxygen supply pipeline 6 is connected with the secondary combustion pipeline 4, and the oxygen supply pipeline 6 is used to supply oxygen to the auxiliary heated organic waste gas. Specifically, when the organic waste gas is subjected to secondary combustion, the combustibility of the organic waste gas is lower, so that the auxiliary combustion is assisted by the introduction of oxygen in this embodiment, so that the final combustion is more sufficient, and the oxygen cost is low and easy to control.

[0035] Further, the organic waste gas after the secondary combustion and the waste gas filtered by the adsorption area 11 are discharged from the same outlet. The same outlet can be the same chimney arranged at the top, facilitating the unified treatment of the final waste gas discharge.

[0036] Further, the furnace body is arranged as a regenerative incinerator. The regenerative incinerator is of a closed structure, and can continuously recover the heat in the waste gas during the combustion process, reducing the energy consumption of the heating process.

[0037] Further, the concentration runner 1 is arranged as a zeolite runner, the core part of which is a runner composed of zeolite material. The zeolite material has a microporous structure and a large specific surface area, and can efficiently adsorb the harmful substances in the waste gas, and is more suitable for the treatment of the organic waste gas in the embodiment.

[0038] The above disclosed content is only the preferred feasible embodiment of the utility model, and does not limit the patent application range of the utility model, so that any equivalent technical change made by applying the utility model specification and drawing content is contained in the patent application range of the utility model.

[0039] Each embodiment in the specification is described in a progressive manner, and the same or similar parts between each embodiment can be referred to each other. Each embodiment mainly describes the difference from other embodiments.

[0040] Although the application is described through the embodiments, those skilled in the art know that the application has many modifications and changes without departing from the spirit of the application, and it is hoped that the attached embodiments include these modifications and changes without departing from the application.

Claims

1. A thermal energy recovery (RTO) incinerator for treating organic exhaust gas, characterized by, The heat recovery RTO incinerator comprises: a concentration runner, which comprises an adsorption zone, a cooling zone and a desorption zone, each of which is arranged at a different sector of the pie-shaped concentration runner, the cooling zone is arranged adjacent to the desorption zone, the adsorption zone is used to receive the low-concentration organic waste gas, and the cooling zone is used to cool the low-concentration organic waste gas to high concentration; a heat exchanger arranged at one side of the cooling zone and the desorption zone, which is used to heat the high-concentration organic waste gas cooled in the cooling zone and make the organic waste gas desorb; a furnace body connected with the desorption zone and the heat exchanger respectively, which is used to receive the desorbed organic waste gas, burn the desorbed organic waste gas and then introduce it into the heat exchanger to assist the heat exchanger in heating; wherein the heat recovery RTO furnace body further comprises a secondary combustion pipeline connected between the furnace body and the heat exchanger, which is used to transport the auxiliary-heated organic waste gas back to the furnace body for secondary combustion, and the organic waste gas is discharged from the furnace body after secondary combustion.

2. The thermal energy recovery RTO incinerator of claim 1, wherein: A desorption fan is further arranged between the desorption zone and the furnace body, which is used to assist the desorbed organic waste gas to move downstream to the furnace body.

3. The thermal energy recovery RTO incinerator of claim 1, wherein: The heat recovery RTO furnace body further comprises an oxygen supply pipeline connected downstream to the secondary combustion pipeline, which is used to supply oxygen to the auxiliary-heated organic waste gas.

4. The thermal energy recovery RTO incinerator of claim 1, wherein: The secondary-combusted organic waste gas and the waste gas filtered through the adsorption zone are discharged from the same outlet.

5. The thermal energy recovery RTO incinerator of claim 1, wherein: The furnace body is arranged as a regenerative incinerator.

6. The thermal energy recovery RTO incinerator of claim 1, wherein: The concentration runner is arranged as a zeolite runner.