Board conveying device and gypsum board production equipment

By introducing multiple storage sections and position detection devices into the gypsum board production equipment, the problem of stacking boards caused by conveyor device failure was solved, and accurate storage and alarm functions of the boards were achieved, thereby improving production efficiency and product quality.

CN223909985UActive Publication Date: 2026-02-13HUAINAN BEIXIN BUILDING MATERIAL
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Patent Information

Application Number
CN202423049263.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2026-02-13
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

When existing gypsum board production equipment malfunctions, the conveying device cannot store the boards in an orderly manner, resulting in frequent board stacking, which affects production efficiency and product quality.

Method used

Design a sheet material conveying device that includes multiple storage sections and a sheet material position detection device, combined with an alarm module, to ensure accurate storage of sheets and timely alarm to prevent stacking of sheets.

Benefits of technology

In the event of a malfunction, the boards can be stored promptly, avoiding stacking, increasing the board storage rate, and ensuring the quality of the boards output from the dryer and the continuity of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a board conveying device and gypsum board production equipment. The board conveying device comprises a plurality of storage sections which are sequentially connected in the conveying direction of boards. In the height direction of the plate conveying device, each storage section comprises multiple layers of section units, and each storage section unit comprises a conveying roller way, a motor driving the conveying roller way to move and one or more plate position detection devices arranged at the plate outlet position. And the alarm module is set to give a full plate alarm when the storage section units on the same layer of the plurality of storage sections all detect the plates through the plate position detection device.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gypsum board production technology, more specifically, relate to a panel conveying device and gypsum board production equipment. BACKGROUND

[0002] Gypsum board is put in the drying machine, and the position of the board in the conveying device is judged through photoelectricity, and the corresponding electromagnetic valve stop mechanism is gradually opened through the program first-in first-out sequence, the motor is controlled to run, and the board is put into action. When the system fails, the conveying device cannot store the boards in order, which will cause the boards to be stacked, causing more disorder. INNOVATIVE CONTENT

[0003] The utility model embodiment provides a panel conveying device and gypsum board production equipment, which can store boards in a fault state and detect the position of the boards in time without causing gypsum board stacking.

[0004] The utility model embodiment further provides a panel conveying device, which comprises: a plurality of storage sections connected in sequence along the conveying direction of the boards;

[0005] Along the height direction of the board conveying device, each storage section comprises a plurality of storage section units, each storage section unit comprises a conveying roller, a motor driving the conveying roller, and one or more board position detection devices arranged at the board outlet position;

[0006] An alarm module is arranged to perform full-board alarm when all the storage section units of the same layer of the plurality of storage sections are detected by the board position detection device, and to perform alarm when the storage section units of more than a predetermined layer are detected by the board position detection device or when the sensing of the board in the last storage section exceeds a predetermined time.

[0007] In one exemplary embodiment, the board position detection device of each layer of the storage section unit is arranged upstream of the motor of the layer.

[0008] In one exemplary embodiment, the board position detection device uses a separate photoelectric detector.

[0009] In one exemplary embodiment, the motors of the storage sections of adjacent layers are staggered.

[0010] In one exemplary embodiment, the panel conveying device further comprises an end board detection device arranged at the end of each layer of the storage section unit of the last storage section; the end board detection device comprises a fixed base arranged at the conveying roller of the layer and stopping on the transportation path of the gypsum board, a rotating shaft rotatably arranged at the fixed base, one or more baffles arranged on the rotating shaft, and a sensing assembly.

[0011] The induction assembly comprises a first proximity induction switch and a second proximity induction switch arranged on the rotating shaft and capable of cooperating with the first proximity induction switch to trigger an induction signal.

[0012] The one or more baffles are capable of being flipped by the gypsum and driving the rotating shaft to rotate, so as to drive the second proximity induction switch to rotate and cooperate with the first proximity induction switch to trigger an induction signal.

[0013] In an example embodiment, the fixed base extends along the width direction of the gypsum board and is arranged on the conveying path of the board conveying device.

[0014] In an example embodiment, the end board detection device further comprises a reset mechanism for driving the rotating shaft to reset, the reset mechanism comprising a gear arranged on the rotating shaft, a chain engaged with the gear, and a counterweight connected with the chain.

[0015] In an example embodiment, the end board detection device further comprises a mounting disc fixed to the rotating shaft, and the first proximity induction switch is arranged at a position of the mounting disc; the first proximity induction switch is arc-shaped and can be adjusted in the circumferential direction of the mounting disc.

[0016] In an example embodiment, the mounting disc is provided with a plurality of mounting holes arranged at intervals along the circumferential direction of the mounting disc, and the second proximity induction switch is detachably mounted to the mounting holes by using a connecting piece.

[0017] The embodiments of the present application also provide a gypsum board production equipment, which comprises a drying machine and a board conveying device as described in any of the above embodiments arranged at the board output port of the drying machine.

[0018] The board conveying device of the embodiments of the present application can store the gypsum board of the drying machine 1 when a fault occurs. Meanwhile, the board position detection device is arranged at each storage segment unit position, so that the board can be accurately stored in each storage segment unit, and the storage rate is improved. Meanwhile, the alarm module is arranged, so that the boards can be prevented from being crowded together and stacked.

[0019] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art by reference to the following description and will be appreciated not to read the following description. The objectives and other advantages of the present application can be achieved and obtained by the structures specifically pointed out in the description and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings are used to provide further understanding of the technical solutions of the present application and form a part of the specification, and are used to explain the technical solutions of the present application together with the embodiments of the present application, and do not constitute a limitation on the technical solutions of the present application.

[0021] Figure 1 A schematic view of a plate conveying device and a drying equipment according to an embodiment of the present application;

[0022] Figure 2 A schematic view of a plate conveying device according to an embodiment of the present application;

[0023] Figure 3 A schematic view of a plate conveying device storing plates according to an embodiment of the present application;

[0024] Figure 4 A schematic view of a plate position detection device according to an embodiment of the present application;

[0025] Figure 5 A partial enlarged view of Figure 4 ;

[0026] Figure 6 A view of an inductive device according to an embodiment of the present application at another angle of a rotating shaft;

[0027] Figure 7 A schematic view of a reset device of an inductive device according to an embodiment of the present application. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in detail below with reference to the drawings. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other arbitrarily without conflict.

[0029] As shown in Figure 1 , an embodiment of the present application provides a gypsum board production equipment and a plate conveying device 100, which can be used for transporting dried plates, and the plates can be gypsum boards. The gypsum board production equipment comprises a drying machine 1 and the plate conveying device 100 arranged at a plate output port of the drying machine 1, and the drying machine 1 is used for drying the plates.

[0030] As shown in Figure 2 , Figure 3As shown, the plate conveying device 100 of the embodiment of the utility model along the conveying direction of the plate comprises a plurality of storage sections 2a, 2b, 2c connected in sequence. Along the height direction of the plate conveying device 100, each storage section comprises a plurality of storage section units 30, each storage section unit 20 comprises a conveying roller 201, a motor 202 driving the conveying roller 201 to move, and one or more plate position detection devices 203 arranged at the plate outlet position.

[0031] The plate conveying device 100 of the embodiment of the utility model further comprises an alarm module 3 arranged to perform full plate alarm when the storage section units 20 of the same layer of the plurality of storage sections 2a, 2b, 2c are all detected by the plate position detection device 203 to have plates, and to perform alarm when the storage section units 20 exceeding the predetermined layer are detected by the plate position detection device 203 to have plates or the sensing time of the plates at the last storage section 2c exceeds the predetermined time.

[0032] For example, the plate position detection device 203 can adopt a separate photoelectricity, and the alarm module 3 can adopt a language module. When the separate photoelectricity 203 of the first storage section 2a, the second storage section 2a, and the third storage section 2c all detect plates, the motor 202 of the first storage section 2a stops and transmits a PLC signal, and informs the post which layer is full of plates through the voice module 3. Under normal circumstances, the number of layers of plates at the third storage section 2c does not exceed 4, and the waiting time of each layer of plates at the third storage section 2c does not exceed 30 seconds. If there are more than 6 layers of plates or the sensing time of the plates at the last storage section exceeds 40 seconds, the PLC signal is transmitted, and the voice module informs the post which layer of the outlet has an abnormal plate. Thus, the voice can not only inform the post to handle the problem in time, but also can pre-store three groups of plates at each layer if the equipment behind the drying machine 1 has a problem, so that the gypsum boards do not crowd together to the front, causing the boards to be stacked.

[0033] The plate conveying device 100 of the embodiment of the utility model can store the gypsum boards in the drying machine 1 when a fault occurs by arranging a plurality of storage sections 2a, 2b, 2c. Meanwhile, the plate position detection device 303 is arranged at the plate outlet position of each storage section unit 20, so that the plates can be accurately stored in each storage section unit, and the plate storage rate is improved. Meanwhile, the alarm module 2 can prevent the plates from crowding together to the front, causing the boards to be stacked.

[0034] The plate position detection device 203 of each layer of the storage section unit 20 of the embodiment of the utility model is arranged upstream of the motor 202 of the layer, so that the plates can be conveyed in time according to the sensed plate signal.

[0035] The plate conveying device 100 is provided with multiple pre-storage systems 2a, 2b and 2c, so that when the downstream system fails, the dryer 1 can run for a period of time and store the output plate for a period of time, thereby preventing the plate in the dryer 1 from being dried unqualifiedly, preventing the plates from colliding and overlapping with each other, and causing the plates to be discarded.

[0036] When the plate position detection device 203 located at the upstream detects a plate signal, and the plate position detection device 203 located at the downstream detects no plate, the motor 202 of the storage section unit 30 at the layer is controlled by the PLC to run at a first predetermined speed; when the storage section unit 20 at the layer detects no plate, the motor 202 at the layer is controlled by the PLC to run at a second predetermined speed; the second predetermined speed is less than the first predetermined speed.

[0037] As shown in Figure 4-5 The end plate detection device 5 comprises a fixed base 51 arranged on the conveying roller 201 at the layer and stopping on the transportation path of the plate, a rotating shaft 52 rotatably arranged on the fixed base 51, one or more baffles 53 arranged on the rotating shaft 52, and a sensing assembly 54. The sensing assembly 54 comprises a first proximity sensor switch 541 and a second proximity sensor switch 542 arranged on the rotating shaft 52 and capable of cooperating with the first proximity sensor switch 541 to trigger a sensing signal. The one or more baffles 53 can be flipped and drive the rotating shaft 52 to rotate under the pushing of the gypsum, so as to drive the second proximity sensor switch 542 to rotate and cooperate with the first proximity sensor switch 541 to trigger a sensing signal.

[0038] The plate position detection device 203 of the embodiment of the utility model can trigger the signal of the sensing assembly by arranging the baffles cooperating with the moving plate to drive the rotating shaft to rotate, can be synchronized with the position reached by the plate, and accurately detect the position of the plate.

[0039] As shown in Figure 5 , Figure 6 The end plate detection device 5 further comprises a mounting disc 55 fixed to the rotating shaft 52, and the first proximity sensor switch 541 is arranged at a position of the mounting disc 55. The first proximity sensor switch 541 is arc-shaped and can be adjusted in the circumferential direction of the mounting disc 55. The disc surface of the mounting disc 55 is provided with multiple mounting holes T arranged at intervals in the circumferential direction, and the second proximity sensor switch 542 is detachably mounted with the mounting hole T by using a connecting piece.

[0040] As shown in Figure 7As shown, the end plate detection device 5 further comprises a reset mechanism 56 for resetting the driving shaft 52, the reset mechanism 56 comprising a gear 561 arranged on the driving shaft 52, a chain 562 engaged with the gear 561, and a counterweight 563 connected with the chain 562.

[0041] The second proximity sensing switch 542 is designed in a semicircular shape and can be adjusted at any angle on the mounting disc 52, and in the embodiment, a plurality of mounting holes T are arranged on the circumference of the mounting disc 52, and the second proximity sensing switch 542 is detachably mounted on the mounting hole T of the mounting disc 52 through a connecting member such as a bolt.

[0042] When the gypsum board arrives, the gypsum board contacts the baffle 53, which is tilted to drive the whole second proximity sensing switch 3033 to rotate and drive the second proximity sensing switch 542 to approach the first proximity sensing switch 541 to send a signal to the DCS system. Thus, when the baffle 53 is worn out by the gypsum board, the position of the second proximity sensing switch 542 enables the second proximity sensing switch 542 to accurately sense the signal.

[0043] In the description of the present application, it should be noted that the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "edge", "opposite", "four corners", "periphery", "mouth" structure" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the structure referred to has a particular orientation, is constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0044] In the description of the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "connection", "direct connection", "indirect connection", "fixed connection", "installation", "assembly" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; the terms "installation", "connection", "fixed connection" can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0045] Although the disclosed embodiments of the present application are as above, the content described is only the adopted embodiments for facilitating the understanding of the present application, and is not used to limit the present application. Any person skilled in the art of the present application, without departing from the spirit and scope of the present application disclosed, can make any modification and change in the implementation form and details, but the patent protection scope of the present application shall be subject to the definition of the appended claims.

Claims

1. A board conveying device, characterized in that The board conveying device comprises: a plurality of storage sections connected in sequence along the conveying direction of the board; each of the storage sections comprises a plurality of storage section units in the height direction of the board conveying device, each of the storage section units comprises a conveying roller bed, a motor driving the conveying roller bed, and one or more board position detection devices arranged at the board output position; an alarm module arranged to alarm when all the storage section units of the same layer of the plurality of storage sections are detected by the board position detection devices to have boards, and to alarm when the storage section units of more than a predetermined layer are detected by the board position detection devices to have boards or when the time for sensing boards at the last storage section exceeds a predetermined time.

2. The sheet conveying apparatus according to claim 1, wherein The board position detection devices of each layer of the storage section units are arranged upstream of the motor of the layer.

3. The sheet conveying apparatus according to claim 1, wherein The board position detection devices use separate photoelectric detectors.

4. The sheet conveying apparatus according to claim 1, wherein The motors of adjacent layers of the storage sections are arranged staggered.

5. The sheet conveying apparatus according to claim 1, wherein Further comprising an end board detection device arranged at the end of each layer of the storage section units of the last storage section; the end board detection device comprises a fixed base arranged at the conveying roller bed of the layer and stopping on the conveying path of the gypsum board, a rotatable rotating shaft arranged at the fixed base, one or more baffles arranged at the rotating shaft, and a sensing assembly; the sensing assembly comprises a first proximity sensor switch and a second proximity sensor switch arranged at the rotating shaft and capable of cooperating with the first proximity sensor switch to trigger a sensing signal; the one or more baffles can be flipped and drive the rotating shaft to rotate under the push of the gypsum, so as to drive the second proximity sensor switch to rotate and cooperate with the first proximity sensor switch to trigger a sensing signal.

6. The sheet conveying apparatus according to claim 5, wherein The fixed base extends along the width direction of the gypsum board and is arranged on the conveying path of the board conveying device.

7. The sheet conveying apparatus according to claim 5, wherein The end board detection device further comprises a reset mechanism driving the rotating shaft to reset, the reset mechanism comprises a gear arranged at the rotating shaft, a chain meshing with the gear, and a counterweight connected with the chain.

8. The sheet conveying apparatus according to claim 7, wherein The end board detection device further comprises a mounting disc fixed to the rotating shaft, and the position of the first proximity sensor switch is arranged at the mounting disc; the first proximity sensor switch is arc-shaped and can be adjusted in the circumferential direction of the mounting disc.

9. The sheet conveying apparatus according to claim 8, wherein The mounting disc is provided with a plurality of mounting holes arranged at intervals along the circumferential direction of the mounting disc, and the second proximity sensor switch is detachably mounted with the mounting holes by using a connecting piece.

10. A gypsum board production apparatus characterized by comprising: The board conveying device comprises: a drying machine, and a board conveying device according to any one of claims 1-9 arranged at the board output port of the drying machine.