Ton barrel air tightness detection mechanism
By designing a ton container airtightness testing mechanism, the automated positioning and fixing of the ton containers is achieved using structures such as roller conveyors and calibration components. Combined with pressure gauge monitoring of air pressure, the problem of low efficiency in ton container airtightness testing is solved, realizing highly efficient automated testing.
Patent Information
- Application Number
- CN202520434697.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing methods for testing the airtightness of ton containers are inefficient, requiring individual placement and removal, which is time-consuming and labor-intensive.
Design a ton container airtightness testing mechanism, including a roller conveyor belt, a correction component, a horizontal stop and a vertical extrusion component, to realize automatic loading and unloading and positioning of ton containers, and to monitor air pressure changes in real time with a pressure gauge.
To automate and improve the efficiency of ton container airtightness testing, reduce manual operation, and increase testing efficiency.
Smart Images

Figure CN223910448U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ton barrel quality inspection technical field especially relates to a ton barrel air tightness detection mechanism. BACKGROUND
[0002] Ton barrel is a kind of commonly used industrial container, is widely used in chemical industry, petroleum, pharmaceutical, food industry, is used to store and transport various liquid or bulk materials.
[0003] For the air tightness detection of ton barrel, "a ton barrel air tightness detection device" is recorded in China authorized patent announcement number: CN 220136588 U, which mainly detects the air tightness of ton barrel by inflating the inside of ton barrel;That is, ton barrel is placed in the water tank, then the ton barrel opening is closed and the gas is injected into the inside, when the air leakage occurs, air bubbles may be generated in the water tank to determine whether ton barrel exists air leakage.
[0004] But in the process of implementation and application, there are still the following defects and deficiencies: when ton barrel is detected in batches, ton barrel needs to be placed in water tank one by one, and ton barrel needs to be taken out one by one after detection, the whole process is time-consuming and laborious, and the detection efficiency is relatively low. SUMMARY
[0005] To solve the above technical problems, the utility model provides a ton barrel air tightness detection mechanism.
[0006] The technical scheme adopted by the utility model to solve its technical problems is:
[0007] A ton barrel air tightness detection mechanism, including frame, frame is installed with inflatable test assembly;Still including the roller conveyor belt that passes through inflatable test assembly is installed on the frame, and the manometer is installed on the pipeline structure of inflatable test assembly;Two sets of symmetrical correction assemblies are fixed on the inner side of the frame, and the interval for ton barrel to pass through is formed between the two correction assemblies, the correction assembly includes a plurality of vertical setting, horizontal distribution guide wheel;The lateral stop piece is also fixed on one side of the frame, and the lateral stop piece includes the horizontal rod that can contact with ton barrel advancing surface;The other side of the frame is also fixed with two sets of symmetrical vertical extrusion pieces, and the vertical extrusion piece includes rotating arm, one end of the rotating arm can be detachably connected with the pressing block that can contact with ton barrel top surface.
[0008] Preferably, the inner side of the frame is bolted with the mounting bracket of arch bridge shape, and the guide wheel is rotatably connected to the mounting bracket.
[0009] Preferably, the transverse stopper further comprises a first foot, which is bolted to one side of the frame, a motor bolted to the first foot, and a vertical rod welded to the output end of the motor; the stopper rod is two, which are welded to the outer wall of the vertical rod and drive the transverse rod to rotate 90 degrees in the horizontal direction.
[0010] Preferably, the vertical extrusion comprises a second foot, which is bolted to one side of the frame, a support arm welded to the upper end of the second foot, and a rotating arm rotatably connected to the upper end of the support arm; a hydraulic cylinder is rotatably connected to the bottom of the support arm, and the output end of the hydraulic cylinder is rotatably connected to one end of the rotating arm, so that the rotating arm rotates in the vertical direction through the extension and retraction of the hydraulic cylinder.
[0011] Preferably, the pressing block is in the shape of a sector and is bolted to the rotating arm.
[0012] Preferably, a rubber gasket is attached to the outer wall of the guide wheel and the lower surface of the pressing block.
[0013] Compared with the related art, the ton drum air tightness detection mechanism has the following beneficial effects:
[0014] The ton drum air tightness detection mechanism provided by the present application can realize real-time testing of the internal air pressure of the ton drum through the pressure gauge, so as to determine the air tightness of the ton drum; at the same time, the drum conveyor belt, the correction assembly, the transverse stopper, and the vertical extrusion are used in cooperation to realize automatic feeding and discharging, automatic positioning, and fixing of the ton drum, and realize high-efficiency air tightness detection of the ton drum. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The structure diagram of a preferred embodiment of the ton drum air tightness detection mechanism provided by the present application.
[0016] Figure 2 The structure diagram of the drum conveyor belt shown in the present application.
[0017] Figure 3 The structure diagram of the correction assembly shown in the present application.
[0018] Figure 4 The structure diagram of the transverse stopper shown in the present application.
[0019] Figure 5 The structure diagram of the vertical extrusion shown in the present application.
[0020] The figure label: 1, rack; 11, roller conveyor belt; 2, inflatable test assembly; 3, correction assembly; 31, mounting frame; 32, guide wheel; 4, transverse stop; 41, first foot; 42, motor; 43, vertical rod; 44, transverse rod; 5, vertical extrusion; 51, second foot; 52, support arm; 53, rotating arm; 54, hydraulic cylinder; 55, pressing block; 6, gasket. DETAILED DESCRIPTION
[0021] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood broadly, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be connected inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0022] In order to make the purpose, technical scheme and advantages of the utility model more clear and intelligible, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and not to limit the utility model.
[0023] The specific implementation of the utility model will be described in detail below in combination with specific examples.
[0024] Please refer to Figures 1 to 5 The ton barrel air tightness detection mechanism provided by the utility model embodiment includes a rack 1, the rack 1 is provided with an inflatable test assembly 2; further including a roller conveyor belt 11 passing through the inflatable test assembly 2 is also installed on the rack 1, and a pressure gauge is installed on the pipeline structure of the inflatable test assembly 2; two sets of symmetrical correction assemblies 3 are fixed on the inner side of the rack 1, and a space for the ton barrel to pass through is formed between the two sets of correction assemblies 3, the correction assembly 3 includes a plurality of vertically arranged and horizontally distributed guide wheels 32; a transverse stop 4 is also fixed on one side of the rack 1, the transverse stop 4 includes a transverse rod 44 that can contact the advancing surface of the ton barrel; two sets of symmetrical vertical extrusion 5 are also fixed on the other side of the rack 1, the vertical extrusion 5 includes a rotating arm 53, and a pressing block 55 that can contact the top surface of the ton barrel is detachably connected to one end of the rotating arm 53.
[0025] It should be noted that: in the test device, the structure and use principle of the inflatable test assembly 2 are described in detail in the cited document "CN 220136588 U", which will not be repeated here.
[0026] The pipeline structure of the inflation test assembly 2 has a gas conveying function, and when the inflation operation is performed, the pipeline structure is communicated with the inside of the ton barrel, so that the gas is conveyed to the inside of the ton barrel. In the embodiment, a pressure gauge is installed on the pipeline structure to replace the water tank in the cited document, and the pressure gauge monitors the pressure change in the ton barrel in real time, so that the air tightness of the ton barrel can be known.
[0027] For the loading and unloading of the ton barrel, a roller conveyor 11 is arranged in the rack 1, and the ton barrel can be directly placed on the roller conveyor 11, and then the ton barrel is conveyed by the roller conveyor 11 to realize the loading and unloading operation of the ton barrel.
[0028] The width of the ton barrel is smaller than the width of the rack 1, so the ton barrel has a certain spacing on both sides of the rack 1, and in general, the spacing on both sides will be different. Therefore, a correction assembly 3 is arranged in the rack 1, and the correction assembly 3 is composed of two groups, and the two groups have a spacing for the ton barrel to pass through, so that the position of the ton barrel can be closer to the center line of the roller conveyor 11, and the position of the ton barrel can be corrected. The correction assembly 3 is limited by the guide wheel 32, and the guide wheel 32 can rotate, so it will not directly hinder the transportation of the ton barrel.
[0029] The transverse stop piece 4 has a positioning function for the ton barrel, that is, after the ton barrel in the conveying process contacts the transverse rod 44, the transverse rod 44 has a blocking effect, so that the ton barrel stops moving (at this time, the roller conveyor 11 can be stopped), so that the position of the ton barrel corresponds to the position of the inflation test assembly 2, which is beneficial to the subsequent air tightness test operation.
[0030] The vertical extrusion piece 5 has a fixing function for the ton barrel, that is, when the pressing block 55 contacts the upper end of the ton barrel by rotating the rotating arm 53, the ton barrel is extruded, so that the ton barrel can be kept in a stable state, and the safety of the test operation can be further improved.
[0031] In the embodiment of the utility model, please refer to Figure 3 The inside of the rack 1 is bolted with an arch bridge-shaped mounting bracket 31, and the guide wheel 32 is rotationally connected to the mounting bracket 31.
[0032] It should be noted that the mounting bracket 31 is the mounting structure of the guide wheel 32.
[0033] In the embodiment of the utility model, please refer to Figure 4 The transverse stop piece 4 further comprises a first foot 41, the first foot 41 is bolted on one side of the rack 1, and the motor 42 is bolted on the first foot 41, and the output end of the motor 42 is welded with a vertical rod 43.
[0034] The two transverse rods 44 are welded and fixed to the circumferential outer wall of the vertical rod 43, and are driven by the vertical rod 43 to rotate by 90 degrees in the horizontal direction.
[0035] It should be noted that, in use, the motor 42 drives the vertical rod 43 to rotate, thereby driving the transverse rod 44 to rotate, so that the transverse rod 44 is arranged above the drum conveying belt 11, thereby intercepting the ton barrel and positioning the ton barrel. After the detection is completed, the transverse rod 44 is driven by the vertical rod 43 to rotate by 90 degrees, so that the ton barrel is not intercepted, and then the ton barrel can be conveyed by the drum conveying belt 11.
[0036] In the embodiment of the utility model, please refer to Figure 5 The vertical extrusion piece 5 comprises a second foot support 51, and the second foot support 51 is bolted to one side of the rack 1 and has a vertically arranged support arm 52 welded and fixed to the upper end of the second foot support 51.
[0037] The rotating arm 53 is rotatably connected to the upper end of the support arm 52 at a position close to the middle part, and the support arm 52 has a hydraulic cylinder 54 rotatably connected to a position close to the bottom part, and the output end of the hydraulic cylinder 54 is rotatably connected to one end of the rotating arm 53, so that the rotating arm 53 is driven to rotate in the vertical direction by the extension and retraction of the hydraulic cylinder 54, and the pressing block 55 is fan-shaped and is bolted to the rotating arm 53.
[0038] It should be noted that, in use, the hydraulic cylinder 54 is extended to drive the rotating arm 53 to rotate, and the pressing block 55 at the other end of the rotating arm 53 is lowered to contact the ton barrel and extrude the ton barrel, thereby fixing the ton barrel. After the air tightness detection is completed, the rotating arm 53 is driven by the hydraulic cylinder 54 to rotate reversely to release the restriction of the pressing block 55 on the ton barrel.
[0039] In the embodiment of the utility model, please refer to Figure 3 And Figure 5 The circumferential outer wall of the guide wheel 32 and the lower surface of the pressing block 55 are both bonded with rubber-made gaskets 6.
[0040] It should be noted that the gaskets 6 can reduce the frictional force during the ton barrel conveying and fixing operation, thereby reducing the surface wear.
[0041] The circuit and control involved in the utility model are prior art, and will not be described in detail here.
[0042] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion made by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.
Claims
1. A ton drum air tightness detection mechanism, comprising a rack (1), an inflatable test assembly (2) is installed on the rack (1), characterized in that: Also including on the rack (1) is installed a roller conveyor (11) passing through the inflatable test assembly (2), and a pressure gauge is installed on the pipe structure of the inflatable test assembly (2); two sets of symmetrical correction assemblies (3) are fixed on the inner side of the rack (1), and a space for the ton barrel to pass through is formed between the two sets of correction assemblies (3), the correction assembly (3) includes a plurality of vertically arranged and horizontally distributed guide wheels (32); a transverse stop piece (4) is also fixed on one side of the rack (1), the transverse stop piece (4) includes a transverse rod (44) which can contact the advancing surface of the ton barrel; two sets of symmetrical vertical extrusion pieces (5) are also fixed on the other side of the rack (1), the vertical extrusion piece (5) includes a rotating arm (53), one end of the rotating arm (53) is detachably connected with a pressing block (55) which can contact the top surface of the ton barrel.
2. The ton bucket air tightness detection mechanism of claim 1, wherein, The inner side of the rack (1) is bolted with an arch bridge-shaped mounting bracket (31), and the guide wheel (32) is rotationally connected to the mounting bracket (31).
3. The ton bucket air tightness detection mechanism of claim 1, wherein, The transverse stop piece (4) further includes a first foot (41) which is bolted on one side of the rack (1), a motor (42) is bolted on the first foot (41), a vertical rod (43) is welded and fixed on the output end of the motor (42); the transverse rod (44) is two, and the two transverse rods (44) are welded and fixed on the circumferential outer wall of the vertical rod (43) and driven by the vertical rod (43) to rotate 90° in the horizontal direction.
4. The ton bucket air tightness detection mechanism of claim 1, wherein, The vertical extrusion piece (5) includes a second foot (51) which is bolted on one side of the rack (1), a vertically arranged support arm (52) is welded and fixed on the upper end of the second foot (51); the rotating arm (53) is rotationally connected to the upper end of the support arm (52) at a position close to the middle part, a hydraulic cylinder (54) is rotationally connected to the support arm (52) at a position close to the bottom, the output end of the hydraulic cylinder (54) is rotationally connected to one end of the rotating arm (53), and the rotating arm (53) is rotated in the vertical direction by the extension and retraction of the hydraulic cylinder (54).
5. The ton bucket air tightness detection mechanism of claim 1, wherein, The pressing block (55) is fan-shaped and is bolted on the rotating arm (53).
6. The ton bucket air tightness detection mechanism of claim 1, wherein, Rubber gaskets (6) are bonded on the circumferential outer wall of the guide wheel (32) and the lower surface of the pressing block (55).
Citation Information
Patent Citations
Air tightness detection device for ton barrel
CN220136588U