Torsion-resistant signal cable
By incorporating a power control core group and a signal core group, along with filler and a first protective layer structure, the problem of poor torsional resistance in high-intensity torsional motion of signal cables is solved, thus achieving cable stability and durability.
Patent Information
- Application Number
- CN202520094035.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing signal cables have poor torsional resistance under high-intensity torsional motion, and the aluminum foil shielding layer is prone to breakage, leading to signal transmission failure and affecting the stable operation of the dispensing machine.
The product employs a core wire assembly consisting of a power control core wire assembly and a signal core wire assembly, along with a filler and a first protective layer structure. This ensures the product has a rounded shape and ductility, and the first protective layer protects the conductor inside the core wire assembly, thus improving torsional life.
It effectively protects the conductors inside the core wire assembly, stabilizes the stranded core structure, improves the torsional life of the cable, and ensures the stability of the dispensing machine during use.
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Figure CN223911440U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of transmission cable, in particular to a torsion-resistant signal cable. BACKGROUND
[0002] The dispensing machine is mainly used for precisely dispensing, injecting, coating and dripping glue, paint and other liquids to the precise position of each product in the product process, and can be used to realize dotting, line drawing, circular or arc type. In order to ensure the precise and complex positioning and gluing process, the mechanical arm signal cable of the dispensing machine needs to make a torsional motion at some joints. In the existing connection cable signal line, since it needs to withstand high-strength torsional motion, the torsional resistance of such cable signal line is poor and the aluminum foil shielding layer is easy to break, resulting in the problems that the cable signal transmission function is easy to fail and the mechanical arm cannot work stably. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the above technical problems, the present application provides a torsion-resistant signal cable, which comprises a cable outer covering and a core wire group arranged in the cable outer covering. The core wire group is composed of a plurality of power control core wire groups and signal core wire groups. A filler is filled between the plurality of signal core wire groups. The power control core wire group is arranged between every two signal core wire groups. A first protective layer is arranged on the outer periphery of the core wire group and inside the cable outer covering. The torsional life of the cable is greatly improved, and the stability of the dispensing machine during use is ensured.
[0004] Preferably, the control core wire group comprises a first insulating layer, and one power control wire core is arranged in the first insulating layer.
[0005] Preferably, the first insulating layer is made of PP material.
[0006] Preferably, the signal core wire group comprises a second protective layer and a twisted pair signal wire core arranged in the second protective layer. The twisted pair signal wire core is further covered with a second insulating layer in the second protective layer.
[0007] Preferably, the second insulating layer is made of FEP material.
[0008] Preferably, the first protective layer comprises a first aluminum foil layer, a first braided layer and a first PTFE tape layer.
[0009] Preferably, the second protective layer comprises a second braided layer, a second PTFE tape layer and a first inner covering layer.
[0010] Preferably, the diameter of the power control wire core is 0.05mm.
[0011] Preferably, the diameter of the twisted pair signal wire core is 0.08mm.
[0012] Preferably, the cable sheath is made of PVC material.
[0013] From the above, the following beneficial effects can be obtained by applying the present application: the cable sheath and the core group arranged in the cable sheath, the core group is composed of several groups of power control core group and signal core group, the filler is filled between several groups of the signal core group, the power control core group is arranged between every two signal core groups, the first protective layer is wrapped around the outer periphery of the core group and inside the cable sheath, by arranging the core group composed of the power control core group and the signal core group, the filler is filled between the core groups, and the power control core group is arranged between every two signal core groups, so that the core group can ensure the product shape and ductility through the arrangement structure of the core group and the filler, and the first protective layer is wrapped around the outer periphery of the core group, thereby effectively protecting the conductors in the core group and stabilizing the twisted core structure, greatly improving the torsional life of the cable and ensuring the stability of the dispensing machine during use. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments of the present application or the prior art will be briefly introduced. Obviously, the drawings in the following description are only part of the embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.
[0015] Figure 1 The structure diagram of the torsion-resistant signal cable of the present application is shown.
[0016] Reference signs
[0017] 10, cable sheath; 20, core group; 30, first protective layer; 21, power control core group; 22, signal core group; 23, filler; 211, first insulating layer; 212, power control wire core; 221, second protective layer; 222, twisted signal wire core; 223, second insulating layer; 301, first aluminum foil layer; 302, first braided layer; 303, first PTFE tape layer; 2211, second braided layer; 2212, second PTFE tape layer; 2213, first inner sheath layer. DETAILED DESCRIPTION
[0018] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0019] Example
[0020] To address the aforementioned technical problems, this embodiment provides a torsion-resistant signal cable, such as... Figure 1 As shown, the cable includes an outer sheath 10 and a core wire group 20 disposed within the outer sheath 10. The core wire group 20 consists of several groups of power control core wire groups 21 and signal core wire groups 22. Filler 23 is filled between the groups of signal core wire groups 22. A power control core wire group 21 is disposed between every two signal core wire groups 22. A first protective layer 30 covers the outer periphery of the core wire group 20 and the inner side of the outer sheath 10. The cable is constructed by the core wire group consisting of the power control core wire group 21 and the signal core wire group 22. Group 20, with filler 23 filling between core wire groups 20, and a power control core wire group 21 set between every two signal core wire groups 22, so that the core wire group 20 can ensure the roundness and extensibility of the product shape through the arrangement structure of core wire group 20 and filler 23. Furthermore, by covering the core wire group 20 with a first protective layer 30, the inner conductor of the core wire group 20 is effectively protected and the twisted core structure is stabilized, which greatly improves the torsional life of the cable and ensures the stability of the dispensing machine during use.
[0021] Specifically, the control core wire group 21 includes a first insulation layer 211, and a power control core 212 is provided inside the first insulation layer 211. By providing the power control core 212, the conductor of the power control core is made of ultra-fine tin-plated copper, which can effectively prevent the conductor from oxidizing and corroding, and has low resistance and good conductivity. Furthermore, by covering the power control core 212 with the first insulation layer 211, current can be effectively prevented from leaking from the conductor to the outside, thus preventing short circuits and electric shock risks.
[0022] Furthermore, the first insulation layer 211 is made of PP material, which has good mechanical properties, thus effectively extending the service life of the cable.
[0023] In the above scheme, the signal core wire group 22 comprises a second protective layer 221 and a pair of twisted signal wire core 222 arranged in the second protective layer 221, and the pair of twisted signal wire core 222 is further covered by a second insulating layer 223. By arranging the pair of twisted signal wire core 222, the pair of twisted signal wire core 222 adopts an extremely thin and soft concentric twisted conductor, so that the conductor wear resistance and flexibility can be improved. By further covering the pair of twisted signal wire core 222 with the second insulating layer 223, the wire core conductor can effectively shield external electromagnetic interference, and the normal operation of the equipment can be ensured. By further covering the second insulating layer 223 with the second protective layer 221, the pair of twisted core structure and the second insulating layer 223 can be effectively protected, and the pair of twisted core structure can be effectively stabilized.
[0024] As a preferred embodiment, the second insulating layer 223 is made of FEP material. The FEP material has high mechanical strength and low dielectric constant, so that the cable can maintain stable performance in a wide temperature and frequency range during use.
[0025] Specifically, the first protective layer 30 is composed of a first aluminum foil layer 301, a first braided layer 302 and a first PTFE tape layer 303. By adopting the double-layer shielding of the first aluminum foil layer 301 and the first braided layer 302, the interference of electromagnetic radiation on electronic equipment can be effectively reduced. By further wrapping the first aluminum foil layer 301 and the first braided layer 302 with the first PTFE tape layer 303, the anti-twist performance of the cable can be effectively improved.
[0026] Further, the second protective layer 221 is composed of a second braided layer 2211, a second PTFE tape layer 2212 and a first inner coating layer 2213. The second braided layer 2211 is composed of 0.08mm single-silk tinned copper wire braiding, so that the conductivity and softness of the cable can be effectively improved. By further wrapping the second braided layer 2211 with the second PTFE tape layer 2212 and the first inner coating layer 2213, the pair of twisted core structure can be effectively protected.
[0027] As a preferred embodiment, the diameter of the power control wire core 212 is 0.05mm.
[0028] As a preferred embodiment, the diameter of the pair of twisted signal wire core 222 is 0.08mm.
[0029] In the above scheme, the cable outer coating 10 is made of PVC material. The PVC material has the characteristics of wear resistance, low temperature resistance and high softness, so that the cable can be effectively protected from physical and mechanical damage from the outside, and the integrity of the cable can be protected.
[0030] In summary, in one or more embodiments of the present application, the cable sheath and the core wire group arranged in the cable sheath are provided, the core wire group is composed of a plurality of power control core wire groups and signal core wire groups, the filler is filled between the plurality of signal core wire groups, the power control core wire group is arranged between every two signal core wire groups, and the first protective layer is coated on the outer periphery of the core wire group and inside the cable sheath. By arranging the core wire group composed of the power control core wire group and the signal core wire group, filling the filler between the core wire groups, and arranging the power control core wire group between every two signal core wire groups, the core wire group can ensure the product shape to be round and the extensibility through the arrangement structure of the core wire group and the filler. By coating the first protective layer on the outer periphery of the core wire group, the conductor in the core wire group is effectively protected and the twisted core structure is stable, the torsional life of the cable is greatly improved, and the stability of the dispensing machine in use is ensured.
[0031] The above-mentioned embodiments do not constitute a limitation on the protection scope of the technical solutions. Any modification, equivalent replacement and improvement made within the spirit and principles of the above-mentioned embodiments shall be included in the protection scope of the technical solutions.
Claims
1. A kink-resistant signal cable, characterized by: The cable sheath (10) and the core wire group (20) arranged in the cable sheath (10), the core wire group (20) is composed of several groups of power control core wire group (21) and signal core wire group (22), the filler (23) is filled between several groups of the signal core wire group (22), the power control core wire group (21) is arranged between every two signal core wire groups (22), and the first protective layer (30) is coated on the outer periphery of the core wire group (20) and inside the cable sheath (10).
2. The torsion-resistant signal cable of claim 1, wherein: The control core wire group (21) comprises a first insulation layer (211), and a power control wire core (212) is arranged in the first insulation layer (211).
3. The kink-resistant signal cable of claim 2, wherein: The first insulation layer (211) is made of PP material.
4. The kink-resistant signal cable of claim 1, wherein: The signal core wire group (22) comprises a second protective layer (221) and a twisted pair signal wire core (222) arranged in the second protective layer (221), and a second insulation layer (223) is further coated on the twisted pair signal wire core (222) in the second protective layer (221).
5. The kink-resistant signal cable of claim 4, wherein: The second insulation layer (223) is made of FEP material.
6. The kink-resistant signal cable of claim 1, wherein: The first protective layer (30) is composed of a first aluminum foil layer (301), a first woven layer (302) and a first PTFE tape layer (303).
7. The kink-resistant signal cable of claim 4, wherein: The second protective layer (221) is composed of a second woven layer (2211), a second PTFE tape layer (2212) and a first inner sheath layer (2213).
8. The kink-resistant signal cable of claim 2, wherein: The wire diameter of the power control wire core (212) is 0.05 mm.
9. The kink-resistant signal cable of claim 4, wherein: The wire diameter of the twisted pair signal wire core (222) is 0.08 mm.
10. The kink-resistant signal cable of claim 1, wherein: The cable sheath (10) is made of PVC material.