Dismounting device for waste lead-acid storage battery

Abstract

The utility model relates to the technical field of waste lead-acid storage battery treatment, in particular to a waste lead-acid storage battery dismounting device, and particularly discloses a cutting assembly installed on the end face of an installation frame. The cutting assembly comprises a first guide rail and a second guide rail, and a second through groove is formed in the end face of the installation frame. A first through groove is formed in the end face of the mounting frame, a first guide rail and a second guide rail are sequentially mounted on the front side and the rear side of the second through groove in the end face of the mounting frame, a fixing plate is slidably mounted between the first guide rail and the second guide rail, and a first through groove is formed in the end face of the fixing plate. A second rack is installed on the side, away from the third guide rail, of the installation plate, the smashing assembly is installed on the fixing frame, and an air blower is installed below the side wall of the fixing frame. And the disassembly mechanization efficiency of the waste lead-acid storage battery is improved, and the labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to old lead acid battery processing technical field, specifically relates to a kind of waste lead-acid battery dismounting device. BACKGROUND

[0002] Lead-acid battery is the largest production, the most widely used battery in the world, since waste power lead-acid battery still exists a large amount of heavy metal elements and higher concentration sulfuric acid glue liquid, seriously threaten the ecological and natural environment safety, so it needs to be recycled and handled scientifically and effectively.

[0003] At present, the mainstream recycling and processing mode of waste power lead-acid battery is still mainly manual disassembly, and the specific process includes:

[0004] 1, manual decomposition: workers use hammer, cutting machine and other tools to break the battery shell, separate the plastic shell and internal lead assembly;

[0005] 2, lead paste stripping: manually scraping the lead paste (containing Pb, PbO2, PbSO4 mixture) on the plate;

[0006] 3, lead plate recycling: dismounting lead grid plate for smelting regeneration;

[0007] As described above, at present, manual disassembly is adopted, and there are many heavy, repeated, dirty and messy work in the disassembly process, which seriously affects the efficiency of disassembly and the safety of workers;

[0008] Therefore, the present application provides a waste lead-acid battery dismounting device to solve the above problems. INVENTION CONTENTS

[0009] The utility model aims at providing a kind of waste lead-acid battery dismounting device to solve the problem of manual disassembly in prior art, there are many heavy, repeated, dirty and messy work in the disassembly process, which seriously affects the efficiency of disassembly and the safety of workers.

[0010] To achieve the above object, the utility model provides the following technical scheme: a kind of waste lead-acid battery dismounting device, including conveying belt, fixed frame and mounting bracket, further comprising:

[0011] Cutting assembly is installed on the end face of mounting bracket, the cutting assembly includes guide rail one and guide rail two, the end face of mounting bracket is provided with through slot two, guide rail one and guide rail two are sequentially installed on the front and rear sides of through slot two of mounting bracket end face, fixed plate is slidably installed between guide rail one and guide rail two, the end face of fixed plate is provided with through slot one, guide rail three and guide rail four are sequentially installed on the left and right sides of through slot one of fixed plate end face, mounting plate is slidably installed between guide rail three and guide rail four, rack two is installed on the side away from guide rail three of mounting plate;

[0012] The fixed plate end face is provided with a planetary reduction motor I, the power output end of the planetary reduction motor I penetrates the fixed plate and extends to the lower side of the fixed plate, the power output shaft of the planetary reduction motor I is provided with a gear I at the end, the gear I is engaged with a rack I, the mounting plate end face is sequentially provided with a planetary reduction motor II and a rotary motor I from right to left, the power output end of the planetary reduction motor II penetrates the mounting plate and extends to the lower side of the mounting plate, the power output shaft of the planetary reduction motor II is provided with a gear II at the end, the gear II is engaged with a rack II, the power output shaft of the rotary motor I penetrates the mounting plate and extends to the lower side of the mounting plate, the power output shaft of the rotary motor I is provided with a cutting knife at the end.

[0013] The crushing assembly is installed on the fixed frame, and the sidewall of the fixed frame is provided with a blower below.

[0014] Preferably, the crushing assembly comprises a mounting box, the end face of the fixed frame is provided with the mounting box, the end face of the mounting box is provided with a flow guide frame, the drive shaft is rotatably installed between the two sidewalls of the inner cavity of the mounting box, one end of the drive shaft penetrates the mounting box and extends to the outside of the mounting box, and the two drive shafts are installed on the sidewalls in the mounting box.

[0015] Preferably, two drive motors are symmetrically distributed on the fixed frame, and a belt is arranged between the drive motor and the drive shaft.

[0016] The bottom surface of the mounting box is provided with a material pouring frame, and the discharge port of the material pouring frame is close to the blower.

[0017] Preferably, the mounting frame is provided with moving plates on the left and right sides, respectively, hydraulic telescopic rods II are installed on the sides close to each other of the two moving plates, respectively, clamping plates are installed on the telescopic ends of the hydraulic telescopic rods II, and the lead-acid storage battery is clamped between the two clamping plates.

[0018] Preferably, a positioning structure is installed on the mounting frame, the positioning structure comprises a hydraulic telescopic rod I, the hydraulic telescopic rod I is arranged above the sidewall of the lead-acid storage battery, a sliding frame I is installed on the telescopic end of the hydraulic telescopic rod I, a connecting rod is slidably installed in the middle, air cylinders are symmetrically installed on the bottom surface of the connecting rod, and three-jaw clamping jaws are respectively installed on the telescopic ends of the two air cylinders.

[0019] Preferably, a guide rail five is installed on the top surface in the inner cavity of the lead mounting frame, and a sliding frame I is slidably installed in the guide rail five.

[0020] Preferably, fixed blocks are symmetrically installed on the bottom surface of the fixed plate, a guide rail six is installed between the two fixed blocks, a sliding frame II is slidably installed in the guide rail six, and a connecting rod is slidably installed in the sliding frame II.

[0021] Compared with the prior art, the waste lead-acid battery dismounting device has the advantages that:

[0022] The cutting assembly, the crushing assembly and the air blower are arranged in the waste lead-acid battery dismounting device, and the automatic dismounting and separation of lead blocks are realized by the cooperation between the above-mentioned structures during use of the device, so that the mechanical dismounting efficiency of the waste lead-acid battery is improved, the labor cost is reduced, and the device is suitable for large-scale processing. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a perspective view of the utility model;

[0024] Figure 2 It is a side view of the mounting rack and the crushing assembly of the utility model;

[0025] Figure 3 It is a cutting assembly installation structure schematic view of the utility model;

[0026] Figure 4 It is an explosion view of the positioning structure of the utility model;

[0027] Figure 5 It is a cutting assembly structure view of the utility model;

[0028] Figure 6 It is a crushing assembly structure view of the utility model.

[0029] In the drawing: 1, conveying belt; 2, mounting rack; 3, cutting assembly; 301, guide rail one; 302, planetary speed reducer motor one; 303, rotary motor one; 304, planetary speed reducer motor two; 305, guide rail two; 306, rack one; 307, fixed plate; 308, cutting knife; 309, gear one; 310, gear two; 311, through slot one; 312, guide rail three; 313, guide rail four; 314, mounting plate; 315, rack two; 4, through slot two; 5, crushing assembly; 501, mounting box; 502, pouring frame; 503, crushing roller; 504, driving motor; 505, belt; 506, driving shaft; 6, flow guide frame; 7, air blower; 9, fixing frame; 10, positioning structure; 101, hydraulic telescopic rod one; 102, connecting rod; 103, three-jaw clamp jaw; 104, air cylinder; 105, guide rail five; 106, sliding frame one; 107, fixed block; 108, guide rail six; 109, sliding frame two; 11, hydraulic telescopic rod two; 12, lead-acid battery; 13, moving plate; 14, clamping plate. DETAILED DESCRIPTION

[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0031] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application. Figure 1 Figure 6 The utility model provides a kind of waste lead-acid battery dismounting device, including conveying belt 1, fixed frame 9 and mounting bracket 2, further include:

[0032] Cutting assembly 3 is installed in the end surface of mounting bracket 2, and cutting assembly 3 includes guide rail one 301 and guide rail two 305, the end surface of mounting bracket 2 is provided with through slot two 4, and guide rail one 301 and guide rail two 305 are sequentially installed on the front and rear sides of through slot two 4 in the end surface of mounting bracket 2, slidingly installed between guide rail one 301 and guide rail two 305 is fixed plate 307, through slot one 311 is provided in the end surface of fixed plate 307, and guide rail three 312 and guide rail four 313 are sequentially installed on the left and right sides of through slot one 311 in the end surface of fixed plate 307, slidingly installed between guide rail three 312 and guide rail four 313 is mounting plate 314, and rack two 315 is installed on the side of mounting plate 314 away from guide rail three 312;

[0033] Planetary reduction motor one 302 is installed in the end surface of fixed plate 307, the power output end of planetary reduction motor one 302 penetrates fixed plate 307, and extends to the lower side of fixed plate 307, gear one 309 is installed at the end of the power output shaft of planetary reduction motor one 302, gear one 309 is engaged with rack one 306, planetary reduction motor two 304 and rotary motor one 303 are sequentially installed from right to left in the end surface of mounting plate 314, the power output end of planetary reduction motor two 304 penetrates mounting plate 314, and extends to the lower side of mounting plate 314, gear two 310 is installed at the end of the power output shaft of planetary reduction motor two 304, gear two 310 is engaged with rack two 315, the power output shaft of rotary motor one 303 penetrates mounting plate 314, and extends to the lower side of mounting plate 314, and cutting knife 308 is installed at the end of the power output shaft of mounting plate 314;

[0034] ​The planetary reduction motor 302 is started to drive the gear 309 to rotate, and the gear 309 is directly engaged with the rack 306 to drive the fixed plate 307, the mounting plate 314, the rotary motor 303 and the cutting knife 308 to move in the left-right direction. Meanwhile, the planetary reduction motor 302 is started to drive the gear 310 to rotate, and the gear 310 is engaged with the rack 315 to drive the mounting plate 314, the rotary motor 303 and the cutting knife 308 to move in the front-back direction. As described above, the cutting direction of the cutting knife 308 can be changed by the cooperation of the structures in the cutting assembly 3, so as to realize the cutting of the lead-acid battery 12.

[0035] The crushing assembly 5 is installed on the fixed frame 9, and the sidewall of the fixed frame 9 is provided with the air blower 7.

[0036] The air blower 7 blows the mixture of plastic and lead blocks to one side, so as to facilitate the gathering of lead blocks, realize the automatic disassembly and separation of lead blocks, improve the mechanical efficiency of disassembling the waste lead-acid battery, reduce the labor cost, and have the advantages of being suitable for large batch processing.

[0037] In further embodiments, referring to Figure 1 , Figure 2 and Figure 6 , the crushing assembly 5 comprises a mounting box 501, the mounting box 501 is installed on the end face of the fixed frame 9, the mounting box 501 is provided with the flow guide frame 6 on the end face, the drive shaft 506 is rotatably installed between the two sidewalls of the mounting box 501, one end of the drive shaft 506 penetrates the mounting box 501 and extends to the outside of the mounting box 501, and the two drive shafts 506 are installed on the sidewalls in the mounting box 501;

[0038] The fixed frame 9 is provided with two drive motors 504 which are centrally symmetric, and the drive motor 504 is provided with the belt 505;

[0039] The mounting box 501 is provided with the pouring frame 502 on the bottom surface, and the pouring frame 502 is close to the air blower 7 at the discharge port;

[0040] The lead-acid battery 12 after cutting falls into the mounting box 501 along the flow guide frame 6, and the drive motor 504 is started to drive the drive shaft 506 and the crushing roller 503 to rotate through the belt 505, so as to crush the lead-acid battery 12 and separate the lead blocks and the plastic.

[0041] In further embodiments, referring to Figure 1 - Figure 2The mounting rack 2 is provided with two moving plates 13 on the left and right sides, and the two moving plates 13 are provided with hydraulic telescopic rods 11 on the side close to each other, and the telescopic ends of the hydraulic telescopic rods 11 are provided with clamping plates 14, and the lead-acid storage battery 12 is clamped between the two clamping plates 14.

[0042] In use, the lead-acid storage battery 12 is placed on the conveying surface of the conveying belt 1, the conveying belt 1 conveys the lead-acid storage battery 12 to the inside of the mounting rack 2, the hydraulic telescopic rod 11 drives the clamping plate 14 to move towards the lead-acid storage battery 12, so as to clamp the lead-acid storage battery 12.

[0043] In further embodiments, referring to Figure 1 - Figure 5 The mounting rack 2 is provided with a positioning structure 10, the positioning structure 10 comprises a hydraulic telescopic rod 101, the hydraulic telescopic rod 101 is arranged above the side wall of the lead-acid storage battery 12, the telescopic end of the hydraulic telescopic rod 101 is provided with a sliding frame 106, the sliding frame 106 is slidably arranged with a connecting rod 102, the bottom surface of the connecting rod 102 is symmetrically provided with a pneumatic cylinder 104, and the telescopic ends of the two pneumatic cylinders 104 are respectively provided with three-jaw clamping jaws 103; the top surface of the inner cavity of the mounting rack 2 is provided with a guide rail 105, the sliding frame 106 is slidably arranged in the guide rail 105, and the sliding frame 106 and the connecting rod 102 slide relative to each other; the bottom surface of the fixed plate 307 is symmetrically provided with a fixed block 107, the two fixed blocks 107 are provided with a guide rail 108, the guide rail 108 is slidably arranged with a sliding frame 109, and the sliding frame 109 is slidably arranged with the connecting rod 102.

[0044] The fixed block 107 is arranged to make the guide rail 108 and the guide rail 105 in the same horizontal plane, and the connecting rod 102 is slidably arranged between the sliding frame 106 and the sliding frame 109, so that the connecting rod 102 can move synchronously when the fixed plate 307 moves left and right, avoiding movement resistance;

[0045] Further, the sliding frame 106 and the sliding frame 109 are in the shape of “T”, which facilitates the connection of the sliding frame 106 and the telescopic shaft of the hydraulic telescopic rod 101;

[0046] Meanwhile, the design of the guide rail 105, the sliding frame 106, the sliding frame 109 and the guide rail 108 improves the stability of the movement of the connecting rod 102, the three-jaw clamping jaw 103 and the pneumatic cylinder 104 driven by the hydraulic telescopic rod 101.

[0047] The working principle of the utility model is as follows: when the device is used, first, the electric equipment in the device is powered on, when the device is used, the lead-acid battery 12 is placed on the conveying surface of the conveying belt 1, the conveying belt 1 conveys the lead-acid battery 12 to the inside of the mounting frame 2, the hydraulic telescopic rod two 11 is started to drive the clamping plate 14 to move towards the direction of the lead-acid battery 12, so that the lead-acid battery 12 is clamped;

[0048] At the same time, the hydraulic telescopic rod one 101 is started to drive the connecting rod 102, the three-jaw clamping jaw 103 and the cylinder 104 to move, when moving to the appropriate position, the cylinder 104 and the three-jaw clamping jaw 103 are started, and the three-jaw clamping jaw 103 is used to clamp and position the end face top surface of the lead-acid battery 12;

[0049] Subsequently, the planetary reduction motor one 302 is started to drive the gear one 309 to rotate, the gear one 309 is directly meshed with the rack one 306, the fixed plate 307, the mounting plate 314, the rotary motor one 303 and the cutting knife 308 are driven to move in the left and right directions, at the same time, the planetary reduction motor one 302 is started to drive the gear two 310 to rotate, the gear two 310 is meshed with the rack two 315, so that the mounting plate 314, the rotary motor one 303 and the cutting knife 308 move in the front and back directions, and the cutting direction of the cutting knife 308 can be changed by the mutual cooperation of the structures in the cutting assembly 3, so that the cutting of the lead-acid battery 12 is realized;

[0050] After cutting, the positioning of the lead-acid battery 12 by the positioning structure 10 and the clamping plate 14 is released, subsequently, the lead-acid battery 12 after cutting is driven by the conveying belt 1 to fall along the guide frame 6 into the mounting box 501, at the same time, the driving motor 504 is started, and the driving shaft 506 and the crushing roller 503 are driven to rotate by the belt 505, so that the lead-acid battery 12 is crushed, and the lead block and the plastic are separated;

[0051] And the mixture of the plastic and the lead block is blown by the air blower 7, the plastic with low weight is blown to one side, the lead block is gathered, the lead block is automatically disassembled and separated, the mechanical efficiency of disassembling the waste lead-acid battery is improved, the effect of reducing the labor cost is realized, and the advantage of being suitable for large batch processing is realized.

[0052] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A device for disassembling used lead-acid batteries, comprising a conveyor belt (1), a stationary frame (9) and a mounting frame (2), characterized in that, Also include: The cutting assembly (3) is installed on the end face of the mounting frame (2), the cutting assembly (3) includes guide rail one (301) and guide rail two (305), the end face of the mounting frame (2) is provided with a through slot two (4), the end face of the mounting frame (2) is sequentially provided with guide rail one (301) and guide rail two (305) on the front and rear sides of the through slot two (4), the fixed plate (307) is slidably installed between the guide rail one (301) and the guide rail two (305), the end face of the fixed plate (307) is provided with a through slot one (311), the fixed plate (307) is sequentially provided with guide rail three (312) and guide rail four (313) on the left and right sides of the through slot one (311), the mounting plate (314) is slidably installed between the guide rail three (312) and the guide rail four (313), the mounting plate (314) is provided with a rack two (315) on the side away from the guide rail three (312). The end face of the fixed plate (307) is provided with a planetary reducer motor one (302), the power output end of the planetary reducer motor one (302) penetrates the fixed plate (307) and extends below the fixed plate (307), the power output shaft of the planetary reducer motor one (302) is provided with a gear one (309) at the end, the gear one (309) is engaged with a rack one (306), the end face of the mounting plate (314) is sequentially provided with a planetary reducer motor two (304) and a rotary motor one (303) from right to left, the power output end of the planetary reducer motor two (304) penetrates the mounting plate (314) and extends below the mounting plate (314), the power output shaft of the planetary reducer motor two (304) is provided with a gear two (310) at the end, the gear two (310) is engaged with the rack two (315), the power output shaft of the rotary motor one (303) penetrates the mounting plate (314) and extends below the mounting plate (314), the power output shaft of the mounting plate (314) is provided with a cutting knife (308) at the end. The crushing assembly (5) is installed on the fixed frame (9), and the sidewall of the fixed frame (9) is installed below the air blower (7).

2. A device for disassembling spent lead-acid batteries according to claim 1, characterized in that: The crushing assembly (5) includes a mounting box (501), the end face of the fixed frame (9) is provided with a mounting box (501), the end face of the mounting box (501) is provided with a flow guide frame (6), the driving shaft (506) is rotatably installed between the two sidewalls of the inner cavity of the mounting box (501), one end of the driving shaft (506) penetrates the mounting box (501) and extends to the outside of the mounting box (501), and the driving shaft (506) is installed on the sidewall in the mounting box (501).

3. A device for disassembling spent lead-acid batteries according to claim 2, characterized in that: Two driving motors (504) are symmetrically distributed on the fixed frame (9), and a belt (505) is arranged between the driving motor (504) and the driving shaft (506). The bottom surface of the mounting box (501) is provided with a material pouring frame (502), and the discharge port of the material pouring frame (502) is close to the air blower (7).

4. A device for disassembling spent lead-acid batteries according to claim 1, characterized in that: The mounting frame (2) is provided with moving plates (13) on both sides, and the two moving plates (13) are provided with hydraulic telescopic rods (11) on the side close to each other, the telescopic ends of the hydraulic telescopic rods (11) are provided with clamping plates (14), and the lead-acid storage battery (12) is clamped between the two clamping plates (14).

5. A device for disassembling spent lead-acid batteries according to claim 1, characterized in that: The mounting frame (2) is provided with a positioning structure (10), the positioning structure (10) comprises a hydraulic telescopic rod (101), the top of the side wall of the lead-acid storage battery (12) is provided with a hydraulic telescopic rod (101), the telescopic end of the hydraulic telescopic rod (101) is provided with a sliding frame (106), the sliding frame (106) is provided with a connecting rod (102), the bottom surface of the connecting rod (102) is symmetrically provided with air cylinders (104), and the telescopic ends of the two air cylinders (104) are respectively provided with three-jaw clamping claws (103).

6. A device for disassembling spent lead-acid batteries according to claim 5, characterized in that: The top surface of the inner cavity of the mounting frame (2) is provided with a guide rail five (105), and the sliding frame (106) is slidably arranged in the guide rail five (105).

7. A device for disassembling spent lead-acid batteries according to claim 1, characterized in that: The bottom surface of the fixed plate (307) is symmetrically provided with fixed blocks (107), the two fixed blocks (107) are provided with a guide rail six (108), the guide rail six (108) is slidably provided with a sliding frame two (109), and the sliding frame two (109) is slidably provided with a connecting rod (102).

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