Photovoltaic module laminated frame storage device

By designing a photovoltaic module lamination frame storage device, and utilizing components such as concave limiting baffles and lifting cylinders, the automatic matching and installation of the lamination frame and the lamination components is achieved, solving the problems of high manual operation intensity and high automation transformation cost, and improving production efficiency and accuracy.

CN223912803UActive Publication Date: 2026-02-13ZHUHAI HONGJUN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202520382924.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-13
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

In current photovoltaic module production, the placement of laminated frames mainly relies on manual operation, resulting in high labor intensity, high costs, and high costs for automation upgrades. Furthermore, existing automation solutions require the separate configuration of two robots, which increases costs.

Method used

A photovoltaic module laminate frame storage device was designed. It utilizes components such as concave limiting baffles, telescopic baffles, and lifting cylinders to achieve automatic matching, installation, and storage of laminate frames and laminates. The device improves accuracy and efficiency through conveying and distributing mechanisms.

Benefits of technology

It enables automated matching and installation of laminate frames and laminate components, reducing labor costs, improving work efficiency and accuracy, reducing operational errors, and lowering automation retrofit costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photovoltaic module laminating frame storage device, which relates to the technical field of photovoltaic modules and comprises a conveying mechanism, a laminating piece is conveyed on the top of the conveying mechanism, a supporting platform is arranged on the top of the conveying mechanism, a concave limiting baffle is connected to the top of the supporting platform, and two layers of telescopic baffles are connected to the bottom of the concave limiting baffle. And a lifting air cylinder is arranged in the middle of the bottom face of the supporting platform, the top of the lifting air cylinder is connected with a supporting top plate, and the supporting top plate corresponds to the laminating frame. The technical problems that in the prior art, due to the fact that workers repeatedly take and place frames and press a release button for a long time, the workers are prone to fatigue, operation errors occur frequently, improvement of the working efficiency is seriously restricted, and the labor cost is high are solved.
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Description

TECHNICAL FIELD

[0001] The utility model mainly relates to photovoltaic module technical field, concretely relates to a photovoltaic module laminating frame storage device. BACKGROUND

[0002] In the production process of the battery assembly, the laminating process is one of the key links. Before laminating, a high-temperature-resistant laminating frame needs to be placed on the assembly, which mainly prevents the glass from shifting and generating bubbles during the laminating vacuum process, thereby ensuring the laminating quality. However, the operation of placing the laminating frame currently mainly relies on manual work.

[0003] The manual placement of the laminating frame has the following problems: first, the work intensity is high, and the staff repeats the actions of taking and placing the frame and pressing the button for a long time. Since the laminating frame has a certain weight, the staff is prone to fatigue, which leads to frequent operation errors and seriously hinders the improvement of work efficiency; second, the labor cost is high. Under normal circumstances, two staff members are needed to be responsible for the taking and placing of the laminating frame and the transportation work around it, which undoubtedly increases the labor cost of the enterprise; third, the existing automation modification scheme has drawbacks. For example, using a robot to replace manual placement of the laminating frame can achieve automation, but the modification cost is high, and since a robot is needed for placing the laminating frame before laminating and taking the laminating frame after laminating, one laminating machine corresponds to two robots, which is extremely unfavorable for cost control.

[0004] It should be noted that the above content belongs to the technical cognition of the inventor. Since the technical content in this field is vast and complex, the above content of the present application does not necessarily constitute the prior art. CONTENT OF THE UTILITY MODEL

[0005] 1. Technical problem to be solved by the utility model:

[0006] The utility model provides a photovoltaic module laminating frame storage device to solve the technical problems in the above background technology.

[0007] 2. Technical scheme:

[0008] In order to achieve the above object, the utility model provides technical scheme for: a kind of photovoltaic module laminated frame storage device, including conveying mechanism, the conveying mechanism top transmission laminated piece, the conveying mechanism top is equipped with support platform, the support platform top is connected concave limit baffle, the concave limit baffle bottom is connected two layers of telescopic baffle, the telescopic baffle top stack laminated frame, the support platform bottom surface middle part is equipped with lifting cylinder, the lifting cylinder top is connected support top plate, the support top plate with the laminated frame correspond, the device can be matched installation to laminated piece and laminated frame automatically, when working, first use fork truck or manually laminated frame is placed in the concave limit baffle of telescopic baffle top, one laminated frame is equipped between two layers of telescopic baffle, concave limit baffle can limit the position of laminated frame, improve subsequent laminated piece and laminated frame matching installation precision, then conveying mechanism drives laminated piece to the preset position of laminated frame bottom and stops conveying, the lifting cylinder of bottom drives support top plate to move upwards, support top plate will drive laminated piece to move upwards to laminated frame bottom, then the telescopic baffle of bottom retracts, the laminated frame of bottommost falls to laminated piece top and is attached, then lifting cylinder drives laminated frame and laminated piece after top attachment to fall again in the top of conveying mechanism, conveying mechanism recovers conveying operation, the telescopic baffle of bottom again extends, telescopic baffle retracts after top, so that all laminated frame of top drops, between the telescopic baffle of bottom and top telescopic baffle again stores one laminated frame, waits next operation.

[0009] Further, the conveying mechanism adopts the chain conveyor arranged symmetrically.

[0010] Further, the telescopic baffle bottom is also symmetrically provided with a material distributing mechanism, the material distributing mechanism comprises a rotating motor arranged symmetrically, the rotating motor is connected with a cross distributing plate, one end of the cross distributing plate is rotatably connected with a connecting plate, the other end of the cross distributing plate is rotatably connected with a connecting block, the connecting plate and the connecting block are connected with the concave limit baffle at the top.

[0011] Further, the support top plate is connected with first support columns at four corners, the first support columns at the same side are connected with first support plates at the top, second support columns are symmetrically arranged at the middle of the support top plate, and the second support columns are connected with second support plates at the top.

[0012] Further, the support top plate is connected with a sliding limiting column arranged in a rectangular shape at the bottom, and the sliding limiting column is matched and connected with a limiting base at the bottom.

[0013] Further, a circular hole is arranged on the concave limit baffle at intervals.

[0014] 3. Beneficial effects:

[0015] Compared with the prior art, the technical scheme provided by the utility model has the following beneficial effects:

[0016] The utility model discloses a reasonable in design, utilize concave limit baffle and support platform can be stored and support the laminated frame of stacking, in cooperation bottom conveying mechanism and the support top plate that can lift, after laminated part reaches preset position can automatically cover laminated frame on laminated part top, improved laminated part and laminated frame's combination efficiency, reduced artificial cost, through setting up distributing mechanism can improve the covering precision between laminated frame and laminated part.

[0017] Need to explain, the structure that the utility model does not introduce because does not involve the design key point and improvement direction of the utility model, same with prior art or can adopt prior art to be realized here do not make superfluous repetition. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structure schematic diagram of the utility model;

[0019] Figure 2 It is the local structure schematic diagram of the utility model;

[0020] Figure 3 It is the support platform structure schematic diagram of the utility model;

[0021] Figure 4 It is the A place enlarged structure schematic diagram of the utility model Figure 3 ;

[0022] Figure 5 It is the support top plate structure schematic diagram of the utility model;

[0023] Figure 6 It is the side structure schematic diagram of the utility model;

[0024] Figure 7 It is the B place enlarged structure schematic diagram of the utility model Figure 6 ;

[0025] Figure 8 It is the distributing mechanism structure schematic diagram of the utility model.

[0026] Reference Signs:

[0027] 1, conveying mechanism;2, laminated part;3, support platform;4, concave limit baffle;41, round hole;5, telescopic baffle;51, distributing mechanism;52, rotation motor;53, cross distributing plate;54, combination board;55, combination block;6, laminated frame;7, lift cylinder;8, support top plate;81, first support column;82, first support plate;83, second support column;84, second support plate;85, sliding limit column;86, limit base. DETAILED DESCRIPTION

[0028] For the convenience of understanding the utility model, the utility model will be described more fully below with reference to relevant drawings, and several embodiments of the utility model are given in the drawings, however, the utility model can be realized in many different forms and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0029] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0030] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0031] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing", "provided with", "provided in" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] It should be noted that the structures not introduced in the application can adopt the prior art known by those skilled in the art since they do not involve the design points and improvement direction of the application.

[0033] The specific implementation of the application will be described in detail below in combination with specific embodiments.

[0034] Referring to the drawings Figures 1-8The utility model provides a kind of photovoltaic module laminated frame storage device, including conveying mechanism 1, the conveying mechanism 1 top transmission laminated piece 2, the conveying mechanism 1 top is equipped with support platform 3, the support platform 3 top is connected concave limit baffle 4, the concave limit baffle 4 bottom is connected two layers telescopic baffle 5, the telescopic baffle 5 top stack places laminated frame 6, the support platform 3 bottom surface middle part is equipped with lifting cylinder 7, the lifting cylinder 7 top is connected support top plate 8, the support top plate 8 corresponds with the laminated frame 6, and the device can be matched installation to laminated piece 2 and laminated frame 6 automatically, when working, first use fork truck or artificial and place laminated frame 6 in the concave limit baffle 4 of telescopic baffle 5 top, there is a laminated frame 6 between two layers telescopic baffle 5, concave limit baffle 4 can limit the position of laminated frame 6, improve subsequent laminated piece 2 and laminated frame 6 matching installation precision, then conveying mechanism 1 drives laminated piece 2 to the preset position of laminated frame 6 bottom and stops conveying, the lifting cylinder 7 of bottom drives support top plate 8 to move upwards, and support top plate 8 will drive laminated piece 2 to move upwards to laminated frame 6 bottom, then the telescopic baffle 5 of bottom retracts, and the laminated frame 6 of bottommost falls to the top of laminated piece 2 and is attached, then lifting cylinder 7 drives the laminated frame 6 of top attachment after laminated piece 2 and falls again in conveying mechanism 1 top, and conveying mechanism 1 restores conveying operation, and the telescopic baffle 5 of bottom retracts again, and the telescopic baffle 5 of top retracts after retraction, so that all laminated frame 6 of top drops, and it will be stored again one laminated frame 6 between bottom telescopic baffle and top telescopic baffle, waits for next operation.

[0035] The conveying mechanism 1 adopts a chain conveyor arranged symmetrically, and other forms of conveying mechanism 1 can also be used.

[0036] The telescopic baffle 5 bottom is also symmetrically provided with a material distributing mechanism 51, which includes a rotating motor 52 arranged symmetrically, the rotating motor 52 is connected with a cross material distributing plate 53, one end of the cross material distributing plate 53 is rotatably connected with a connecting plate 54, the other end of the cross material distributing plate 53 is rotatably connected with a connecting block 55, the connecting plate 54 and the connecting block 55 are connected with the concave limit baffle 4 at the top, the cross material distributing plate 53 can facilitate the combination of the laminated frame 6 at the top and the laminated piece 2 at the bottom, the laminated frame 6 is provided with steps on both sides, which are matched with the telescopic baffle 5 and the cross material distributing plate 53, when the bottommost telescopic baffle 5 retracts, the cross material distributing plate 53 will support the laminated piece 2, and the bottommost telescopic baffle 5 is reset to wait for the next operation, then the rotating motor 52 starts to work, the cross material distributing plate 53 rotates to convey the laminated piece 2 to the bottom, until the laminated frame 6 falls onto the laminated piece 2 at the bottom, then wait for the next retracting of the telescopic baffle 5.

[0037] The support top plate 8 is connected with the first support column 81 at four corners, the first support column 81 at the same side is connected with the first support plate 82 at the top, the second support column 83 is symmetrically arranged at both sides of the middle part of the support top plate 8, the second support plate 84 is connected with the second support column 83 at the top, the first support plate 82 and the second support plate 84 correspond to the edges of the laminating frame 6, when the support top plate 8 moves upward, the four edges of the laminating frame 6 can be lifted, and the alignment accuracy when the laminating frame 6 descends can be improved.

[0038] The support top plate 8 is connected with the rectangular sliding limiting column 85 at the bottom, the sliding limiting column 85 is matched with the limiting base 86 at the bottom, the limiting base 86 is provided with a sliding groove matched with the sliding limiting column 85 at the top, and the stability of the support top plate 8 during lifting can be improved.

[0039] The concave limiting baffle 4 is provided with the circular hole 41 at intervals, and the circular hole 41 can reduce the weight of the concave limiting baffle 4.

[0040] The above-mentioned embodiments only express certain embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application; it should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application; therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A photovoltaic module laminate frame storage device, characterized by: Including conveying mechanism (1), the conveying mechanism (1) top transmission laminated piece (2), the conveying mechanism (1) top is equipped with support platform (3), the support platform (3) top is connected concave limit baffle (4), the concave limit baffle (4) bottom is connected two layers of telescopic baffle (5), the telescopic baffle (5) top stack laminated frame (6) and place, the support platform (3) bottom surface middle part is equipped with lifting cylinder (7), the lifting cylinder (7) top is connected support top plate (8), the support top plate (8) corresponds with the laminated frame (6).

2. A photovoltaic module laminate frame storage device according to claim 1, wherein: The conveying mechanism (1) adopts symmetrical chain conveyer.

3. A photovoltaic module laminate frame storage device according to claim 1, wherein: The telescopic baffle (5) bottom is also symmetrically provided with a distributing mechanism (51), the distributing mechanism (51) comprises symmetrical rotary motors (52), the rotary motors (52) are connected with cross distributing plates (53), one end of the cross distributing plates (53) is rotatably connected with combination plates (54), the other end of the cross distributing plates (53) is rotatably connected with combination blocks (55), the combination plates (54) and the combination blocks (55) are connected with the concave limit baffle (4) on top.

4. A photovoltaic module laminate frame storage device according to claim 1, wherein: The support top plate (8) four corners are connected with first support columns (81), the top of the first support columns (81) on the same side is connected with first support plates (82), the middle part of the support top plate (8) is symmetrically provided with second support columns (83) on both sides, the top of the second support columns (83) is connected with second support plates (84).

5. A photovoltaic module laminate frame storage device according to claim 4, wherein: The bottom of the support top plate (8) is connected with a rectangularly arranged sliding limiting column (85), and the bottom of the sliding limiting column (85) is matchedly connected with a limiting base (86).

6. A photovoltaic module laminate frame storage device according to claim 3, wherein: The concave limit baffle (4) is provided with circular holes (41) at intervals.