Intelligent regulation and control type dark tea pile fermentation device

Abstract

The utility model relates to the technical field of pile fermentation devices, and provides an intelligent regulation and control type dark tea pile fermentation device which comprises an equipment body, the equipment body comprises an outer box, a mounting cavity and a top cover, the mounting cavity is formed in the outer box, the top cover is arranged at the top end of the outer box, and water spraying structures are evenly arranged on the inner side of the top cover. A camera is fixedly mounted in the middle of the bottom end of the top cover, a vibration structure is fixed to the bottom of the mounting cavity, and a pile fermentation box is fixed to the top end of the vibration structure. Through the pushing structure, under the pushing action of the pushing plate, materials in the corners in the pile fermentation box can be pushed to the middle position in the pile fermentation box, the materials can be conveniently stirred by the rotating plate, the material overturning efficiency is improved, and the function that the device has the function of conveniently pushing the materials to the middle is achieved; and the working efficiency of the dark tea pile fermentation device during use is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a heap device technical field, especially in an intelligent control formula black tea heap device. BACKGROUND

[0002] With the continuous progress of technology and the growing market demand, the application of intelligent control technology has become a key factor to promote the development of tea industry. In the tea processing process, especially in the production of black tea, heap is the key process to form its unique quality. However, the traditional heap process has problems such as inaccurate temperature and humidity control and uneven turning, which affects the quality and production efficiency of black tea. Therefore, it is necessary to design an intelligent control type black tea heap device;

[0003] Therefore, the patent with publication number CN204104695U discloses a black tea heap device. It includes a base (1), a group of support springs (2) is arranged on the base (1), a vibration motor (3) is arranged above the support springs (2), a rotating shaft (4) is arranged on both sides of the vibration motor (3), an eccentric swing block (5) is arranged at the end of the rotating shaft (4), a support column (6) is arranged above the eccentric swing block (5), a heap box (7) is arranged above the support column (6), a heating plate (8) is arranged at the bottom of the heap box (7), a steam jet pipe (9) is arranged on the top of the heap box (7), a group of steam nozzles (10) is arranged below the steam jet pipe (9), and a steam inlet pipe (11) connected with the steam jet pipe (10) is arranged above the heap box (7); one side of the heap box (7) is provided with a warehouse door (12). The utility model effectively improves the processing efficiency, realizes industrialized production, overcomes the problem of product processing differentiation, and improves the quality of the product.

[0004] The black tea heap device in the above-mentioned can facilitate the stirring and turning of the materials in the heap box during use, but the materials in the heap box may be turned to the edge position of the heap box during the stirring and turning process, affecting the uniform fermentation of the materials, so it is necessary to design an intelligent control type black tea heap device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an intelligent control type black tea heap device to solve the defect that the materials in the heap box may be turned to the edge position of the heap box during the stirring and turning process of the existing black tea heap device, affecting the uniform fermentation of the materials.

[0006] In order to solve the above technical problems, the utility model provides the following technical scheme: an intelligent control type black tea heap device, which comprises a device body;

[0007] The device body comprises an outer box, a mounting cavity and a top cover, the inside of the outer box is provided with a mounting cavity, the top end of the outer box is provided with a top cover, the inside of the top cover is uniformly provided with a water spraying structure, and the middle position of the bottom end of the top cover is fixedly installed with a camera.

[0008] The bottom of the mounting cavity is fixed with a vibration structure, the top end of the vibration structure is fixed with a compost bin, the inner wall of one side of the top of the compost bin is fixed with a temperature sensor, the inner wall of the compost bin below the temperature sensor is fixed with a humidity sensor, and the inside of the compost bin is provided with a turnover structure.

[0009] Both sides of the inside of the compost bin are provided with a pushing structure, the pushing structure comprises an electric push rod, a connecting rod and a push plate, the push plate is arranged on both sides of the bottom of the compost bin, the connecting rod is uniformly fixed on one side of the push plate, and the electric push rod is uniformly fixed on the inner wall of both sides of the outer box.

[0010] Further, the water spraying structure comprises a water pipe, a spray head and an electromagnetic valve, the water pipe penetrates through the inside of the top cover uniformly, the bottom end of the water pipe is uniformly fixed with the spray head, and the inside of the spray head is installed with the electromagnetic valve.

[0011] Further, one end of the water pipe is externally connected with a water pipe and a water pump, and the spray heads are distributed at equal intervals at the bottom end of the water pipe.

[0012] Further, the turnover structure comprises a servo motor, a rotating shaft and a rotating plate, the rotating shaft is rotatably connected to the inside of the compost bin, the servo motor is fixedly installed on the outer wall of one end of the compost bin, and the rotating plate is uniformly fixed on the outer wall of the rotating shaft.

[0013] Further, one end of the rotating shaft extends to the outside of the compost bin and is fixedly connected with the output end of the servo motor, and the rotating plates are symmetrically distributed on both sides of the rotating shaft.

[0014] Further, one end of the connecting rod away from the push plate extends to the outside of the compost bin and is fixedly connected with one end of the electric push rod, and the push plates are symmetrically distributed on both sides of the compost bin.

[0015] Further, the vibration structure comprises a support box, a reset plate, a support rod, a spring, a damper, a vibration motor, a top plate and a horizontal plate, the support box is fixed to the inner wall of the bottom of the mounting cavity, the inner wall of the bottom of the support box is fixed with the damper, the outer side of the damper is sleeved with the spring, the top end of the damper is fixed with the support rod, the top end of the support rod is fixed with the reset plate, the top end of the support rod extends to the outside of the support box and is fixed with the top plate, the top end of the top plate is fixed with the horizontal plate, and the middle position of the bottom end of the horizontal plate is fixedly installed with the vibration motor.

[0016] Further, the reset plate and the support rod are both formed into telescopic structure by springs.

[0017] Further, the temperature sensor and the humidity sensor are both internally provided with a single-chip microcomputer, the temperature sensor and the servo motor are electrically connected through the single-chip microcomputer, and the humidity sensor and the electromagnetic valve are electrically connected through the single-chip microcomputer.

[0018] The intelligent control type black tea piling device has the advantages that:

[0019] The pushing structure can push the material in the corner of the piling box to the middle position of the piling box under the pushing action of the push plate, so that the material can be conveniently stirred by the rotating plate, the efficiency of material turning is improved, the device has the function of conveniently pushing the material to the middle, and the working efficiency of the black tea piling device is improved during use.

[0020] The turning structure can ensure uniform fermentation of the material in the piling box under the turning and stirring action of the rotating plate, avoids uneven fermentation caused by uneven distribution of the material, has the function of conveniently turning the material, and improves the working efficiency of the black tea piling device during use.

[0021] The vibration structure can vibrate the material in the piling box under the vibration action of the vibration motor, avoids adhesion of the material to the inner wall of the piling box during fermentation in the piling box, improves the stability of the piling box during vibration under the buffering action of the spring, has the functions of convenient vibration and convenient buffering, and improves the convenience and applicability of the black tea piling device during use. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a front view cross-sectional three-dimensional structure schematic diagram of the utility model;

[0023] Figure 2 It is a front view cross-sectional structure schematic diagram of the utility model;

[0024] Figure 3 It is a side view cross-sectional structure schematic diagram of the utility model;

[0025] Figure 4 It is a top view cross-sectional structure schematic diagram of the utility model;

[0026] Figure 5 It is a top view cross-sectional three-dimensional structure schematic diagram of the utility model;

[0027] Figure 6 It is a system framework structure schematic diagram of the utility model.

[0028] The figure mark explanation: 1, equipment body; 11, outer box; 12, installation cavity; 13, top cover; 2, water spraying structure; 21, water supply pipe; 22, spray head; 23, electromagnetic valve; 3, pile box; 4, overturning structure; 41, servo motor; 42, rotating shaft; 43, rotating plate; 5, pushing structure; 51, electric push rod; 52, connecting rod; 53, push plate; 6, vibration structure; 61, support box; 62, reset plate; 63, support rod; 64, spring; 65, damper; 66, vibration motor; 67, top plate; 68, cross plate; 7, temperature sensor; 8, humidity sensor; 9, camera. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] Please refer to Figures 1-6 The utility model provides a kind of intelligent control formula black tea pile device, including equipment body 1.

[0031] Refer to Figures 1-3 Equipment body 1 includes outer box 11, installation cavity 12 and top cover 13, and installation cavity 12 is arranged in the inside of outer box 11, top cover 13 is arranged at the top of outer box 11, and water spraying structure 2 is uniformly arranged on the inner side of top cover 13, water spraying structure 2 includes water supply pipe 21, spray head 22 and electromagnetic valve 23, water supply pipe 21 is uniformly penetrated in the inside of top cover 13, spray head 22 is uniformly fixed at the bottom end of water supply pipe 21, and electromagnetic valve 23 is arranged in the inside of spray head 22, one end of water supply pipe 21 is connected with water pipe and water pump, spray head 22 is distributed at the bottom end of water supply pipe 21 with equal interval, and camera 9 is fixedly installed at the middle position of the bottom end of top cover 13.

[0032] External power supply, one end of water supply pipe 21 is connected with hot water and water pump, water pump is started, water pump can transport hot water to spray head 22 through water supply pipe 21, and spray water mist to the inside of pile box 3, improve the humidity and temperature in the inside of pile box 3, humidity sensor 8 can monitor the humidity in the inside of pile box 3, when humidity is too low, humidity sensor 8 can control electromagnetic valve 23 to open through single-chip microcomputer, and spray water mist to the inside of pile box 3, improve humidity, camera 9 can collect image of material in the inside of pile box 3, and transmit the collected data to background terminal, to facilitate staff to observe material.

[0033] Refer to Figures 1-3 And Figure 5The bottom of the mounting cavity 12 is fixed with a vibration structure 6, which comprises a support box 61, a reset plate 62, a support rod 63, a spring 64, a damper 65, a vibration motor 66, a top plate 67 and a cross plate 68. The support box 61 is fixed to the inner wall of the bottom of the outer box 11 of the mounting cavity 12. The inner wall of the bottom of the support box 61 is fixed with the dampers 65. The outer side of the damper 65 is sleeved with the spring 64. The top end of the damper 65 is fixed with the support rod 63. The outer wall of the top end of the support rod 63 is fixed with the reset plate 62. The top end of the support rod 63 extends to the outside of the support box 61 and is fixed with the top plate 67. The top end of the top plate 67 is fixed with the cross plate 68. The bottom end of the cross plate 68 is fixedly installed with the vibration motor 66. The reset plate 62 and the support rod 63 constitute a telescopic structure through the spring 64. The top end of the vibration structure 6 is fixed with the compost bin 3.

[0034] An external power supply is started to start the vibration motor 66. The vibration of the vibration motor 66 drives the cross plate 68 to vibrate. When the cross plate 68 vibrates, it can press the spring 64 through the top plate 67, the reset plate 62 and the support rod 63. The spring 64 can absorb the pressure brought by the reset plate 62 and release the absorbed energy at the moment when the vibration ends. A rebound force can be generated on the reset plate 62 to buffer the vibration and avoid excessive vibration intensity affecting the use of the device.

[0035] Referring to Figures 1-5 A temperature sensor 7 is fixed to the inner wall of one side of the top of the compost bin 3. A humidity sensor 8 is fixed to the inner wall of the compost bin 3 below the temperature sensor 7. A turnover structure 4 is arranged in the compost bin 3. The turnover structure 4 comprises a servo motor 41, a rotating shaft 42 and a rotating plate 43. The rotating shaft 42 is rotatably connected to the inner side of the compost bin 3. The servo motor 41 is fixedly installed on the outer wall of one end of the compost bin 3. The rotating plate 43 is uniformly fixed to the outer wall of the rotating shaft 42. One end of the rotating shaft 42 extends to the outside of the compost bin 3 and is fixedly connected with the output end of the servo motor 41. The rotating plate 43 is symmetrically distributed on both sides of the rotating shaft 42. Pushing structures 5 are arranged on both sides of the inside of the compost bin 3. The pushing structure 5 comprises an electric push rod 51, a connecting rod 52 and a push plate 53. The push plate 53 is arranged on both sides of the bottom of the compost bin 3. The connecting rod 52 is uniformly fixed to one side of the push plate 53. The electric push rod 51 is uniformly fixed to the inner wall of both sides of the outer box 11. One end of the connecting rod 52 away from the push plate 53 extends to the outside of the compost bin 3 and is fixedly connected with one end of the electric push rod 51. The push plate 53 is symmetrically distributed on both sides of the compost bin 3.

[0036] The servo motor 41 is started, and the rotation of the servo motor 41 drives the rotating shaft 42 to drive the rotating plate 43 to rotate, and the rotating plate 43 can overturn the material to the edge position inside the heap box 3, at this time, the electric push rod 51 is started, and the electric push rod 51 drives the push plate 53 to move to the inside of the heap box 3 through the connecting rod 52, and the push plate 53 can push the material to the inside of the heap box 3 when moving, so that the rotating plate 43 can uniformly overturn the material, and the temperature sensor 7 can monitor the temperature inside the heap box 3, when the temperature is high, the temperature sensor 7 can control the servo motor 41 to start through the single-chip microcomputer, so that the rotating plate 43 overturns the material to accelerate heat dissipation.

[0037] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An intelligent control type black tea pile-up device, comprising a device body (1); Its characterized in that: The device body (1) comprises an outer box (11), a mounting cavity (12) and a top cover (13), the inner part of the outer box (11) is provided with a mounting cavity (12), the top end of the outer box (11) is provided with a top cover (13), the inner side of the top cover (13) is uniformly provided with a water spraying structure (2), and a camera (9) is fixedly installed at the middle position of the bottom end of the top cover (13); The bottom of the mounting cavity (12) is fixed with a vibration structure (6), the top end of the vibration structure (6) is fixed with a pile-up box (3), a temperature sensor (7) is fixed on the inner wall of one side of the top part of the pile-up box (3), and a humidity sensor (8) is fixed on the inner wall of the pile-up box (3) below the temperature sensor (7); the inside of the pile-up box (3) is provided with a turnover structure (4); Both sides of the inside of the pile-up box (3) are provided with a pushing structure (5), the pushing structure (5) comprises an electric push rod (51), a connecting rod (52) and a push plate (53), the push plate (53) is arranged on both sides of the bottom of the pile-up box (3), the connecting rod (52) is fixed on one side of the push plate (53) uniformly, and the electric push rod (51) is fixed on the inner wall of both sides of the outer box (11) uniformly.

2. The intelligent control type black tea fermentation device according to claim 1, characterized in that: The water spraying structure (2) comprises a water supply pipe (21), a spray head (22) and an electromagnetic valve (23), the water supply pipe (21) penetrates the inside of the top cover (13) uniformly, the bottom end of the water supply pipe (21) is fixed with the spray head (22) uniformly, and the inside of the spray head (22) is provided with the electromagnetic valve (23).

3. The intelligent control type black tea fermentation device according to claim 2, characterized in that: One end of the water supply pipe (21) is connected with a water pipe and a water pump, and the spray heads (22) are distributed at equal intervals at the bottom end of the water supply pipe (21).

4. The intelligent control type black tea fermentation device according to claim 1, characterized in that: The turnover structure (4) comprises a servo motor (41), a rotating shaft (42) and a rotating plate (43), the rotating shaft (42) is rotatably connected to the inside of the pile-up box (3), the servo motor (41) is fixedly installed on the outer wall of one end of the pile-up box (3), and the rotating plate (43) is fixed on the outer wall of the rotating shaft (42) uniformly.

5. The intelligent control type black tea fermentation device according to claim 4, characterized in that: One end of the rotating shaft (42) extends to the outside of the pile-up box (3) and is fixedly connected with the output end of the servo motor (41), and the rotating plates (43) are symmetrically distributed on both sides of the rotating shaft (42).

6. The intelligent control type black tea fermentation device according to claim 1, characterized in that: One end of the connecting rod (52) away from the push plate (53) extends to the outside of the pile-up box (3) and is fixedly connected with one end of the electric push rod (51), and the push plates (53) are symmetrically distributed on both sides of the pile-up box (3).

7. The intelligent control type black tea fermentation device according to claim 1, characterized in that: The vibration structure (6) comprises a support box (61), a reset plate (62), a support rod (63), a spring (64), a damper (65), a vibration motor (66), a top plate (67) and a cross plate (68), the support box (61) is fixed on the inner wall of the outer box (11) at the bottom of the mounting cavity (12), the inner wall of the bottom of the support box (61) is fixed with the damper (65), the outer side of the damper (65) is sleeved with the spring (64), the top end of the damper (65) is fixed with the support rod (63), the outer wall of the top end of the spring (64) support rod (63) is fixed with the reset plate (62), the top end of the support rod (63) extends to the outside of the support box (61) and is fixed with the top plate (67), the top end of the top plate (67) is fixed with the cross plate (68), and the vibration motor (66) is fixed and installed at the middle position of the bottom end of the cross plate (68).

8. The intelligent control type black tea fermentation device according to claim 7, characterized in that: The reset plate (62) and the support rod (63) are both telescopic structures through the spring (64).

9. The intelligent control type black tea fermentation device according to claim 1, characterized in that: The temperature sensor (7) and the humidity sensor (8) are both internally provided with a single-chip microcomputer, the temperature sensor (7) and the servo motor (41) are electrically connected through the single-chip microcomputer, and the humidity sensor (8) and the electromagnetic valve (23) are electrically connected through the single-chip microcomputer.

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