Siphon anti-blocking device of mud scraper

By designing a siphon anti-clogging device for the sludge scraper, the blockage is cleared by using a piston plate and changes in air pressure. Combined with a cutting blade and a stirring rod to handle large pieces of mud, the problem of clogging in the suction pipe is solved, and the stable operation of the equipment is achieved.

CN223914771UActive Publication Date: 2026-02-17CHANGZHOU HAOTIAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202520827401.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-02-17
Estimated Expiration
2035-04-28

AI Technical Summary

Technical Problem

The suction pipe of the sludge scraper is prone to blockage due to sludge adhesion, which affects the operation of the equipment.

Method used

A siphon anti-clogging device for a sludge scraper was designed, including a protective box, piston cylinder, piston plate, lead screw, servo motor and cutting blade. The device clears and discharges blockages through the reciprocating motion of the piston plate in the piston cylinder and changes in air pressure, and handles large pieces of mud through the cutting blade and stirring rod.

Benefits of technology

It effectively prevents and removes blockages in the suction pipe, ensuring the normal operation of the equipment. It reduces the eddies caused by reduced suction and changes in flow rate due to air leakage and blockage, thereby improving the operating efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mud scrapers, and particularly relates to a siphon anti-blocking device of a mud scraper, which comprises a working bridge, a protective box is fixedly connected to the bottom of the working bridge, an air inlet pump is fixedly connected to the side wall of the protective box, the side wall of the air inlet pump is communicated with a first connecting pipe, and the end part of the first connecting pipe is communicated with a mud discharge pipe. The end part of the sludge discharge pipe is communicated with a sludge conveying pipe, the middle part of the sludge discharge pipe is provided with a first valve and a second valve, the middle part of the sludge discharge pipe is communicated with a second connecting pipe, the end part of the second connecting pipe is communicated with a sludge suction pump, and the middle part of the sludge conveying pipe is communicated with a plurality of sludge suction pipes; through the arrangement of the lead screw, the position of the piston plate in the piston cylinder can be adjusted through the lead screw, the reciprocating motion of the piston plate in the piston cylinder can change the pressure in the piston cylinder, blockages in the sludge discharge pipe are sucked into the piston cylinder and then discharged, and dredging and blocking prevention of the sludge discharge pipe are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of mud scraper, specifically a kind of siphon anti-blocking device of mud scraper. BACKGROUND

[0002] Full-bridge peripheral drive scraper suction sludge machine is a kind of mechanical equipment widely used in circular radial flow sedimentation tank of sewage treatment plant, mainly used for scraping and sucking the sludge deposited in the bottom of pool, while skimming the dross on the surface of pool.

[0003] The working bridge of mud scraper is rotated around the center support of pool under the driving of peripheral driving device.The mud plate installed below the main beam scrapes the sludge deposited in the bottom of pool to the sludge collecting groove in the center of pool.The sludge in sludge collecting groove is discharged outside the pool through discharge pipe under the action of liquid level difference or pump suction, to realize the reflux or concentration dehydration of sludge.

[0004] When suctioning sludge, the adhesion of sludge can cause the blockage of suction pipe, which affects the operation of scraper suction sludge machine, therefore, the utility model provides a kind of siphon anti-blocking device of mud scraper. UTILITY MODEL CONTENTS

[0005] In order to make up for the deficiencies of prior art, at least one technical problem proposed in the background is solved.

[0006] The utility model solves the technical scheme that the utility model discloses a kind of siphon anti-blocking device of mud scraper, including working bridge, the bottom of the working bridge is fixedly connected with protective box, the sidewall of the protective box is fixedly connected with air inlet pump, the sidewall of the air inlet pump is connected with first connecting pipe, the end of the first connecting pipe is connected with discharge pipe, the end of the discharge pipe is connected with sludge conveying pipe, the middle of the discharge pipe is equipped with first valve and second valve, the middle of the discharge pipe is connected with second connecting pipe, the end of the second connecting pipe is connected with suction pump, the middle of the sludge conveying pipe is connected with multiple suction pipes;The middle of the protective box is fixedly connected with multiple piston cylinders, one end of the piston cylinder is located in protective box, the end of the piston cylinder is fixedly connected with sludge inlet, the end of the sludge inlet is connected with discharge pipe, the piston plate is slidably connected in the piston cylinder, the sidewall of the piston plate is fixedly connected with piston rod, the end of the piston rod is fixedly connected with connecting plate, the inner wall of the protective box is fixedly connected with servo motor, the output of the servo motor is fixedly connected with lead screw, the middle of the connecting plate is equipped with screw hole, the lead screw is rotated in the screw hole of connecting plate;By being provided with lead screw, the position of piston plate in piston cylinder can be adjusted by lead screw, the reciprocating motion of piston plate in piston cylinder can change the pressure in piston cylinder, and the blockage in discharge pipe is sucked into piston cylinder and then discharged, to realize the dredging and anti-blocking of discharge pipe.

[0007] Preferably, the piston plate side wall is provided with a sealing ring in sliding connection with the piston cylinder.

[0008] Preferably, the piston plate side wall is provided with a plurality of cutting knives in array structure.

[0009] Preferably, the piston plate is provided with a rotating shaft in the middle portion, the rotating shaft is provided with a vortex fan at the end portion and a plurality of stirring rods in the middle portion.

[0010] Preferably, the mud inlet is in the shape of a horn and is located between the mud discharge pipe and the piston cylinder.

[0011] Preferably, the protective box side wall is provided with a control box for starting and stopping control of the air inlet pump, the servo motor and the mud suction pump.

[0012] The beneficial effects of the present application are as follows:

[0013] 1. The siphon anti-blocking device of the mud scraper, through the screw rod, the position of the piston plate in the piston cylinder can be adjusted, the reciprocating movement of the piston plate in the piston cylinder can change the pressure in the piston cylinder, the blockage in the mud discharge pipe is sucked into the piston cylinder and then discharged, and the dredging and anti-blocking of the mud discharge pipe are realized.

[0014] 2. The siphon anti-blocking device of the mud scraper, through the sealing ring, the sealing property between the piston plate and the piston cylinder can be improved, and the problem of reduced suction force on the blockage due to air leakage when the piston plate slides in the piston cylinder to adjust the air pressure is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] The present application will be further described below with reference to the drawings.

[0016] Figure 1 is a perspective view of the present application;

[0017] Figure 2 is the structure schematic view of the suction pump and the sludge discharge pipe in the utility model;

[0018] Figure 3 is the structure schematic view of the working bridge and the protection box in the utility model;

[0019] Figure 4 is the structure schematic view of the screw rod and the piston cylinder in the utility model;

[0020] Figure 5 is the structure schematic view of the sludge inlet and the connecting plate in the utility model;

[0021] Figure 6 is the structure schematic view of the sealing ring and the piston rod in the utility model;

[0022] Figure 7 is the structure schematic view of the turbofan and the cutting knife in the utility model;

[0023] In the drawing: 1, screw rod; 11, working bridge; 12, protection box; 13, air inlet pump; 14, first connecting pipe; 15, sludge discharge pipe; 16, sludge conveying pipe; 17, sludge suction pipe; 18, piston cylinder; 19, piston plate; 101, piston rod; 102, connecting plate; 103, servo motor; 104, first valve; 105, second valve; 106, second connecting pipe; 107, sludge suction pump; 2, sealing ring; 3, cutting knife; 4, stirring rod; 41, rotating shaft; 42, turbofan; 5, sludge inlet; 6, control box. DETAILED DESCRIPTION

[0024] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0025] As Figures 1 to 6The utility model discloses a silt machine siphon anti -blocking device, including the working bridge 11, the bottom fixed junction of working bridge 11 is prevented the box 12, the side wall fixed junction of preventing the box 12 is admitted into the air pump 13, the side wall intercommunication of admitted into the air pump 13 has first connecting pipe 14, the end intercommunication of first connecting pipe 14 has the mud pipe 15, the end intercommunication of mud pipe 15 has the mud pipe 16, the mud pipe 15 middle part is equipped with first valve 104 and second valve 105, the mud pipe 15 middle part intercommunication has second connecting pipe 106, the end intercommunication of second connecting pipe 106 has the suction sludge pump 107, the mud pipe 16 middle part intercommunication has a plurality of suction sludge pipe 17, the middle part fixed junction of preventing the box 12 has a plurality of piston cylinder 18, the piston cylinder 18 one end is located in preventing the box 12, the end fixed junction of piston cylinder 18 is admitted into the mud mouth 5, the end intercommunication of admitted into the mud mouth 5 and mud pipe 15, the piston cylinder 18 inside slide connection has piston plate 19, the side wall fixed junction of piston plate 19 is piston rod 101, the end fixed junction of piston rod 101 is connected plate 102, the inside wall fixed junction of preventing the box 12 is servo motor 103, the output fixed junction of servo motor 103 is lead screw 1, the middle part of connected plate 102 is equipped with the thread hole, the lead screw 1 rotates in the thread hole of connected plate 102, when using, start, the suction sludge pump 107, at this time sludge enters the mud pipe 16 from a plurality of suction sludge pipe 17, then sludge enters the mud pipe 15, realizes the suction of sludge to the mud pipe 15 when there is a blockage, start servo motor 103, and servo motor 103 drives lead screw 1 to rotate, at this time connected plate 102 slides up on lead screw 1, and piston rod 101 drives piston plate 19 to slide synchronously in piston cylinder 18, when piston plate 19 relatively away from mud pipe 15, the pressure in piston cylinder 18 reduces, and the blockage is sucked into piston cylinder 18 from mud pipe 15, and adjusting servo motor 103 makes lead screw 1 reverse, and connected plate 102 slides down on lead screw 1, and piston rod 101 drives piston plate 19 to relatively approach mud pipe 15, at this time the pressure in piston cylinder 18 increases, and the blockage in piston cylinder 18 is discharged into mud pipe 15, and the reciprocating motion of piston plate 19 in piston cylinder 18 can change the pressure in piston cylinder 18, and the blockage in mud pipe 15 is sucked into piston cylinder 18 and then discharged, when the mud pipe 15 above piston cylinder 18 is blocked, close first valve 104, open second valve 105, start admitted into the air pump 13, and admitted into the air pump 13 carries out the inflation to mud pipe 15, and the air pressure drives the blockage to discharge from the end of mud pipe 15 close to suction sludge pump 107, when the mud pipe 15 below piston cylinder 18 is blocked, close second valve 105, open first valve 104, start admitted into the air pump 13, and admitted into the air pump 13 carries out the inflation to mud pipe 15, and the air pressure drives the blockage to enter mud pipe 16 and then discharge from suction sludge pipe 17, realize the dredging of mud pipe 15 and prevent blocking.By setting the lead screw 1, the position of the piston plate 19 in the piston cylinder 18 can be adjusted by the lead screw 1, and the reciprocating movement of the piston plate 19 in the piston cylinder 18 can change the pressure in the piston cylinder 18, so that the blockage in the mud pipe 15 is sucked into the piston cylinder 18 and then discharged, realizing the dredging and anti-blocking of the mud pipe 15.

[0026] As shown in Figure 5 , Figure 6 , the side wall of the piston plate 19 is provided with a sealing ring 2, and the sealing ring 2 is in sliding connection with the piston cylinder 18; by setting the sealing ring 2, the sealing property between the piston plate 19 and the piston cylinder 18 can be improved, and the problem of reduced suction force of the blockage caused by air leakage when the piston plate 19 slides in the piston cylinder 18 to adjust the air pressure can be reduced.

[0027] As shown in Figure 6 , Figure 7 , a plurality of cutting knives 3 are fixedly connected to the side wall of the piston plate 19, and the cutting knives 3 are in an array structure; in use, the piston plate 19 slides in the piston cylinder 18, and the cutting knives 3 move synchronously in the piston cylinder 18; when the blockage caused by the entry of the gelatinous mud blockage into the piston cylinder 18, the moving cutting knives 3 can cut the mud block, reducing the problem of large mud blockage blocking the piston cylinder 18; by setting the cutting knives 3, the piston plate 19 slides in the piston cylinder 18, and the cutting knives 3 move synchronously in the piston cylinder 18; when the blockage caused by the entry of the gelatinous mud blockage into the piston cylinder 18, the moving cutting knives 3 can cut the mud block, reducing the problem of large mud blockage blocking the piston cylinder 18.

[0028] As shown in Figure 6 , Figure 7 , a rotating shaft 41 is rotatably connected to the middle part of the piston plate 19, a vortex fan 42 is mounted at the end of the rotating shaft 41, and a plurality of stirring rods 4 are fixedly connected to the middle part of the rotating shaft 41; in use, the piston plate 19 slides in the piston cylinder 18, at this time the change of water flow will drive the vortex fan 42 to rotate, the rotating shaft 41 rotates synchronously, and when the rotating shaft 41 rotates, the stirring rods 4 can stir the blockage entering the piston cylinder 18, reducing the problem of blockage of the piston cylinder 18 caused by the aggregation of the blockage; by setting the stirring rods 4, the stirring rods 4 can stir the blockage entering the piston cylinder 18, reducing the problem of blockage of the piston cylinder 18 caused by the aggregation of the blockage.

[0029] As shown in Figure 1 , Figures 3 to 5 , the mud inlet 5 is a horn type, and the mud inlet 5 is located between the mud pipe 15 and the piston cylinder 18; by setting the mud inlet 5, the horn-shaped mud inlet 5 can increase the inlet area of the piston cylinder 18, and the horn-shaped inlet formed by expanding outward can avoid direct impact of sewage on the inner wall of the pipeline, reduce local resistance loss, reduce vortex and turbulent flow caused by sudden change of flow velocity, and reduce deposition of impurities at the inlet.

[0030] As Figure 1 , Figure 3 shown, the control box 6 is fixed to the side wall of the protection box 12, which is used for the start-stop control of the air inlet pump 13, the servo motor 103 and the suction pump 107. By setting the control box 6, the start-stop of the air inlet pump 13, the servo motor 103 and the suction pump 107 can be controlled.

[0031] The working principle is that, in use, the suction pump 107 is started, at which time the sludge enters the sludge conveying pipe 16 from the plurality of suction pipes 17, and then the sludge enters the sludge discharge pipe 15, realizing the suction of the sludge. When there is a blockage in the sludge discharge pipe 15, the servo motor 103 is started, and the servo motor 103 drives the screw rod 1 to rotate, at which time the connecting plate 102 slides upward on the screw rod 1, and the piston rod 101 drives the piston plate 19 to slide synchronously in the piston cylinder 18. When the piston plate 19 moves away from the sludge discharge pipe 15, the pressure in the piston cylinder 18 decreases, and the blockage is sucked into the piston cylinder 18 from the sludge discharge pipe 15. The servo motor 103 is adjusted to reverse the screw rod 1, the connecting plate 102 slides downward on the screw rod 1, and the piston rod 101 drives the piston plate 19 to move relatively close to the sludge discharge pipe 15, at which time the pressure in the piston cylinder 18 increases, and the blockage in the piston cylinder 18 is discharged into the sludge discharge pipe 15. The reciprocating movement of the piston plate 19 in the piston cylinder 18 can change the pressure in the piston cylinder 18, and the blockage in the sludge discharge pipe 15 is sucked into the piston cylinder 18 and then discharged. When the sludge discharge pipe 15 above the piston cylinder 18 is blocked, the first valve 104 is closed, the second valve 105 is opened, and the air inlet pump 13 is started to inflate the sludge discharge pipe 15, and the air pressure drives the blockage to be discharged from the end of the sludge discharge pipe 15 close to the suction pump 107. When the sludge discharge pipe 15 below the piston cylinder 18 is blocked, the second valve 105 is closed, the first valve 104 is opened, and the air inlet pump 13 is started to inflate the sludge discharge pipe 15, and the air pressure drives the blockage to enter the sludge conveying pipe 16 and then be discharged from the suction pipe 17, realizing the dredging and anti-blocking of the sludge discharge pipe 15. The piston plate 19 slides in the piston cylinder 18, and the cutting knife 3 moves synchronously in the piston cylinder 18. When the blockage of the gelatinous sludge enters the piston cylinder 18, the moving cutting knife 3 can cut the sludge block, reducing the problem of large sludge blocks blocking the piston cylinder 18. The piston plate 19 slides in the piston cylinder 18, at which time the water flow change drives the vortex fan 42 to rotate, and the rotating shaft 41 rotates synchronously. When the rotating shaft 41 rotates, the stirring rod 4 can stir the blockage entering the piston cylinder 18, reducing the problem of the blockage gathering to block the piston cylinder 18. The trumpet-shaped sludge inlet 5 can increase the inlet area of the piston cylinder 18, and the trumpet-shaped opening formed by the expansion can avoid the direct impact of the sewage on the inner wall of the pipeline, reduce the local resistance loss, reduce the vortex and turbulent flow caused by the sudden change of flow velocity, and reduce the deposition of impurities at the inlet.

[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A silt scraper siphon anti-blocking device, characterized by: Including the work bridge (11), the bottom of the work bridge (11) is fixedly connected with the protection box (12), the side wall of the protection box (12) is fixedly connected with the air inlet pump (13), the side wall of the air inlet pump (13) is communicated with the first connecting pipe (14), the end of the first connecting pipe (14) is communicated with the sludge discharge pipe (15), the end of the sludge discharge pipe (15) is communicated with the sludge conveying pipe (16), the first valve (104) and the second valve (105) are installed in the middle of the sludge discharge pipe (15), the second connecting pipe (106) is communicated with the middle of the sludge discharge pipe (15), the suction sludge pump (107) is communicated with the end of the second connecting pipe (106), the sludge conveying pipe (16) is communicated with a plurality of suction sludge pipes (17); The middle of the protection box (12) is fixedly connected with a plurality of piston cylinders (18), one end of the piston cylinder (18) is located in the protection box (12), the end of the piston cylinder (18) is fixedly connected with the sludge inlet (5), the end of the sludge inlet (5) is communicated with the sludge discharge pipe (15), the piston plate (19) is slidably connected in the piston cylinder (18), the side wall of the piston plate (19) is fixedly connected with the piston rod (101), the end of the piston rod (101) is fixedly connected with the connecting plate (102), the inner wall of the protection box (12) is fixedly connected with the servo motor (103), the output end of the servo motor (103) is fixedly connected with the lead screw (1), the middle of the connecting plate (102) is provided with a threaded hole, and the lead screw (1) rotates in the threaded hole of the connecting plate (102).

2. A silt scraper siphon anti-blocking device according to claim 1, characterized in that: The side wall of the piston plate (19) is provided with a sealing ring (2), and the sealing ring (2) is slidably connected with the piston cylinder (18).

3. A silt scraper siphon anti-blocking device according to claim 2, characterized in that: The side wall of the piston plate (19) is fixedly connected with a plurality of cutting knives (3), and the cutting knives (3) are arranged in an array structure.

4. A silt scraper siphon anti-blocking device according to claim 3, characterized in that: The middle of the piston plate (19) is rotatably connected with a rotating shaft (41), the end of the rotating shaft (41) is provided with a turbofan (42), and the middle of the rotating shaft (41) is fixedly connected with a plurality of stirring rods (4).

5. A silt scraper siphon anti-blocking device according to claim 4, characterised in that: The sludge inlet (5) is a horn type, and the sludge inlet (5) is located between the sludge discharge pipe (15) and the piston cylinder (18).

6. A silt scraper siphon anti-blocking device according to claim 5, characterised in that: The side wall of the protection box (12) is fixedly connected with a control box (6), and the control box (6) is used for starting and stopping control of the air inlet pump (13), the servo motor (103) and the suction sludge pump (107).