Water conservancy project trash rack cleaning equipment

The hydraulically driven boom and cleaning mechanism, combined with the scraper and flushing system, solve the problem of difficult-to-clean trash racks, achieving efficient and safe trash rack cleaning, and reducing maintenance costs and downtime.

CN223914834UActive Publication Date: 2026-02-17WUXI JUNDA ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202423115868.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-02-17
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing technologies are insufficient to completely remove snails and aquatic organisms from trash racks, leading to structural damage, increased maintenance costs and downtime, and impacting the safe operation and power generation efficiency of water conservancy facilities.

Method used

A cleaning device for trash racks in water conservancy projects was designed. It adopts a hydraulically driven boom and cleaning mechanism, combined with a scraper and flushing system, to achieve mechanized cleaning of the trash rack surface.

Benefits of technology

It achieves efficient and thorough cleaning of debris on trash racks, reduces the risks and maintenance costs of manual cleaning, and improves the water flow efficiency and power generation efficiency of trash racks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic engineering equipment, and discloses hydraulic engineering trash rack cleaning equipment which comprises a guide rail installed on a traffic bridge above a river channel trash rack and a movable driving base used in cooperation with the guide rail, and a workbench base is installed on the movable driving base. A hydraulic system, a cab and a movable arm are installed on the workbench base, the movable arm is further provided with a movable arm oil cylinder, and various actions of the movable arm are controlled through the movable arm oil cylinder. The cleaning mechanism is mounted at one end, far away from the worktable base, of the movable arm; the movable arm is connected with the workbench base and the cleaning mechanism, and the cleaning mechanism is rotationally connected with the movable arm; the cleaning mechanism is used for cleaning attachments on the surface of the trash rack. Mechanical operation is comprehensively adopted, so that the risk of manual cleaning and the maintenance cost are reduced; and meanwhile, the scraping and flushing technologies are adopted, and attachments on the surface of the trash rack can be effectively and efficiently cleaned. And a hydraulic system is adopted for control, so that the stability and the reliability are provided while the precision is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water conservancy engineering equipment technical field, concretely relates to water conservancy engineering trash rack cleaning equipment. BACKGROUND

[0002] The trash rack is an important auxiliary facility in water conservancy engineering, mainly used for intercepting solid waste, floating matter and sediment in water flow, preventing it from entering water turbine, water pump and other equipment, and protecting the safe operation and economic benefits of the hydropower station or nuclear power station. It can block broken wood, ice and other garbage in water flow, and avoid damage to the equipment of the hydropower station such as gate, valve, unit and the like.

[0003] When used in nuclear power, the attachments on the trash rack mainly include shellfish and aquatic organisms, which have strong vitality and breeding capacity, and can form a thick sediment layer on the trash rack. Continuous accumulation will increase the burden of the trash rack, cause damage to the structure of the trash rack, increase maintenance cost and downtime, and even affect the safe operation of the entire water conservancy facility. It is difficult to completely remove by traditional manual cleaning method, and the existing high-pressure water jet cleaning method is not thorough enough, and the cleaning effect is not very ideal, which reduces the water passing efficiency of the trash rack and increases the water head loss, thereby affecting the power generation efficiency.

[0004] Based on the above problems, a water conservancy engineering trash rack cleaning equipment is developed to effectively remove shellfish, aquatic organisms and other attachments, improve cleaning efficiency and reduce damage to the trash rack. UTILITY MODEL CONTENTS

[0005] The utility model solves the technical problem to provide a cleaning equipment with simple structure, which can scrape and clean the attachments on the trash rack.

[0006] The utility model solves the technical problem by adopting the following technical scheme: the water conservancy engineering trash rack cleaning equipment is characterized by comprising a guide rail installed above the traffic bridge of the river trash rack, a mobile driving base used in cooperation with the guide rail, a workbench installed on the mobile driving base, a hydraulic system, a cab and a movable arm installed on the workbench, wherein the movable arm is further provided with a movable arm oil cylinder for controlling various actions of the movable arm, and a cleaning mechanism is installed at one end of the movable arm away from the workbench.

[0007] The hydraulic system provides hydraulic energy to drive various actions of the movable arm.

[0008] The movable arm is connected with the workbench and the cleaning mechanism, and the cleaning mechanism is rotatably connected with the movable arm.

[0009] The cleaning mechanism is used for cleaning the attachments on the surface of the trash rack.

[0010] Further, the mobile driving base comprises a rotating platform, four rotating supports installed below the rotating platform, and a track wheel installed at the end of each rotating support away from the rotating platform and matched with the guide rail.

[0011] Further, a power system is installed below the rotating platform to provide power required by the mobile driving base.

[0012] Further, the movable arm comprises a first straight arm and a second straight arm, one end of the first straight arm is hingedly connected with the workbench, and the other end of the first straight arm is connected with the cleaning mechanism.

[0013] Further, the driving end of the movable arm oil cylinder is connected with the second straight arm.

[0014] Further, the cleaning mechanism comprises a fixed frame, and the fixed frame is provided with a scraping plate for scraping the attachments on the trash screen.

[0015] Further, the end of the second straight arm connected with the fixed frame is further provided with a hydraulic motor to drive the fixed frame to rotate.

[0016] Further, the flushing system comprises a spraying pipe fixed on the fixed frame, a pipeline installed on the movable arm, and a water pump installed on the workbench and communicated with the pipeline.

[0017] The utility model has the advantages that: the utility model adopts mechanical operation, reduces the risk and maintenance cost of manual cleaning, adopts scraping and flushing technology, and can effectively and efficiently clean the attachments on the surface of the trash screen. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Fig. 1 is a structural schematic view of the utility model;

[0019] Figure 2 Fig. 2 is a structural schematic view of the mobile driving base;

[0020] Figure 3 Fig. 3 is a structural schematic view of the cleaning mechanism;

[0021] In the figure, 1 is a rotating platform, 11 is a rotating support, 12 is a track wheel, 13 is a power system, 2 is a workbench, 21 is a cab, 22 is a hydraulic system, 31 is a first straight arm, 32 is a second straight arm, 33 is a movable arm oil cylinder, 34 is a hydraulic motor, 4 is a fixed frame, 42 is a spraying pipe, and 43 is a scraping plate. DETAILED DESCRIPTION

[0022] The utility model will be further described below in combination with the drawings and specific embodiments.

[0023] As Figures 1 to 3 shown in the water conservancy project trash rack cleaning equipment, including installation in the river traffic bridge above the guide rail of trash rack, with the guide rail for use of mobile drive base, mobile drive base is installed with workbench 2; Workbench 2 is installed with hydraulic system 22, cab 21 and boom, workbench 2 is not only the installation basis of hydraulic system 22 and cab 21, but also carries the whole boom system. The boom is also provided with boom cylinder 33, and the various actions of the boom are controlled through the boom cylinder 33; The hydraulic system 22 converts hydraulic energy into mechanical energy through the cooperation of precise hydraulic pump and control valve, drives the boom to complete various actions, and the control system configured by the cab 21 enables the operator to easily and accurately control the movement and speed of the boom. It also includes a cleaning mechanism installed at the end of the boom away from the workbench 2; The boom connects the workbench 2 and the cleaning mechanism, and the cleaning mechanism is rotatably connected with the boom; The cleaning mechanism is used for cleaning the attachments on the surface of the trash rack. During river management, the boom is adjusted by the boom cylinder 33 to make the cleaning mechanism clean the attachments such as organisms and screws on the surface of the trash rack.

[0024] On the basis of the above, as Figure 1 and Figure 2 shown, the mobile drive base includes a rotating platform 1, four rotating supports 11 installed below the rotating platform 1, and a track wheel 12 installed at the end of each rotating support 11 away from the rotating platform 1 for use with the guide rail. A power system 13 is also installed below the rotating platform 1 to provide the power required for the operation of the mobile drive base. Each track wheel 12 is matched with the guide rail for use, so that the mobile drive base can move smoothly and stably on the guide rail; In order to enable the track wheel 12 to move on the guide rail, the power system 13 provides power for the track wheel 12, which can accurately control the movement of the mobile drive base.

[0025] On the basis of the above, as Figure 1 shown, the boom includes a first straight arm 31 and a second straight arm 32; One end of the first straight arm 31 is hinged to the workbench 2, and the other end of the first straight arm 31 is connected to the cleaning mechanism. The first straight arm 31 and the second straight arm 32 are welded together, and the formed angle range is 80°-140°, and the angle in this embodiment is 98°. The selection of the angle is based on the installation angle of the trash rack, so as to ensure that the cleaning mechanism is parallel to the surface of the trash rack, facilitating the cleaning of the trash rack. The driving end of the boom cylinder 33 is connected with the second straight arm 32; The boom is driven by the extension and retraction action of the boom cylinder 33, and the hydraulic drive can ensure the stability and reliability of the work.

[0026] On the basis of the above, as Figure 1 and Figure 3As shown, the cleaning mechanism comprises a fixed frame 4 provided with a scraper 43 for scraping the attachments on the trash screen. The scraper 43 can effectively scrape the attachments such as the screw or organisms with relatively large suction on the trash screen, ensuring the cleaning of the trash screen. Meanwhile, the end of the second straight arm 32 connected with the fixed frame 4 is further provided with a hydraulic motor 34 for driving the rotation of the fixed frame 4. In addition to scraping the attachments on the trash screen, a flushing system is further provided, which comprises a spray pipe 42 fixed on the fixed frame 4, a pipeline installed on the movable arm, and a water pump installed on the workbench 2 and communicated with the pipeline; the spray pipe 42 is provided with a plurality of spray heads, which can flush the surface of the trash screen in all directions, ensuring that some small dirt can be flushed clean after being scraped by the scraper 43; the water pump can provide strong water pressure, ensuring the flushing effect. The hydraulic motor 34 is not only powerful but also stable in operation, and after the scraper 43 is scraped, the fixed frame 4 is driven to rotate by the hydraulic motor 34, so that the flushing system flushes the surface of the trash screen.

[0027] The above specific embodiments further specifically describe the purpose, technical scheme and advantages of the utility model, and it should be understood that the above description is only for specific embodiments of the utility model and is not used to limit the utility model. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A trash rack cleaning apparatus for water engineering works, characterised in that: The utility model provides a kind of movable driving base of traffic bridge guide rail of installation on riverway trash rack above, and the movable driving base is used with guide rail, and worktable seat is installed on the movable driving base;Hydraulic system, cab and movable arm are installed on the worktable seat, and the movable arm is further equipped with movable arm oil cylinder, and the various actions of movable arm are controlled by movable arm oil cylinder;It further includes installation on movable arm far from worktable seat one end and is equipped with cleaning mechanism; Hydraulic system provides hydraulic energy, drives the various actions of movable arm; Movable arm connects worktable seat and cleaning mechanism, and cleaning mechanism is rotatably connected with movable arm; Cleaning mechanism is used for cleaning the attachments on the surface of trash rack.

2. The hydraulic debris screen cleaning apparatus of claim 1, wherein: The movable driving base includes a rotating platform, four rotating supports installed below the rotating platform, and a track wheel installed at the end of each rotating support away from the rotating platform for cooperation with the guide rail.

3. A trash rack cleaning apparatus for hydraulic structures as claimed in claim 2, characterised in that: A power system is also installed below the rotating platform to provide power required for the operation of the movable driving base.

4. The hydraulic debris screen cleaning apparatus of claim 1, wherein: The movable arm includes a first straight arm and a second straight arm, the first straight arm is hingedly connected to the worktable seat at one end, and the other end of the first straight arm is connected to the cleaning mechanism.

5. A trash rack cleaning apparatus for hydraulic structures as claimed in claim 4, characterised in that: The driving end of the movable arm oil cylinder is connected to the second straight arm.

6. The hydraulic debris screen cleaning apparatus of claim 4, wherein: The cleaning mechanism includes a fixed frame, and the fixed frame is provided with a scraper for scraping attachments on the trash rack.

7. A trash rack cleaning device for hydraulic structures as claimed in claim 6, characterised in that: A hydraulic motor is also installed at the end of the second straight arm connected to the fixed frame to drive the rotation of the fixed frame.

8. A trash rack cleaning apparatus for hydraulic structures as claimed in claim 7, characterised in that: The utility model further includes a flushing system, which includes a spray pipe fixed to the fixed frame, a pipeline installed on the movable arm, and a water pump installed on the worktable seat and connected to the pipeline.