Sorting equipment with monitoring function

Abstract

The utility model relates to the technical field of sorting equipment, and discloses sorting equipment with a monitoring function, which comprises a frame body, the inner side of the frame body is fixedly provided with a conveying belt extending to the front side of the frame body, the outer side of the frame body is provided with two monitoring components, the inner side of the frame body is fixedly provided with an inclined plate extending to the front side of the frame body, and the conveying belt is arranged on the conveying belt. A collecting assembly is arranged on the front side of the frame body, a pushing assembly extending to the position above the frame body is arranged on the rear side of the frame body, a material guiding plate extending to the right side of the frame body is fixedly installed between the front side and the rear side of the inner wall of the frame body, and supporting legs are fixedly installed at the bottom of the frame body. According to the sorting equipment with the monitoring function, by arranging the turnover mechanism, materials can be conveniently and comprehensively monitored, and the purpose that the materials can be turned over to be comprehensively monitored is achieved.

Description

Technical Field

[0001] This utility model relates to the field of sorting equipment technology, specifically a sorting equipment with monitoring function. Background Technology

[0002] After the production and processing of materials, quality inspection is required. During the quality inspection process, sorting equipment is needed to separate out unqualified products. Existing technical solutions have the following drawbacks: materials are mostly stationary during the sorting and conveying process, and it is impossible to turn the materials over. This can lead to situations where some areas cannot be monitored, resulting in poor sorting quality. Therefore, a sorting device with monitoring function is proposed to solve the above-mentioned problems. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a sorting device with monitoring functions, which has the advantage of being able to flip over for comprehensive monitoring, thus solving the problems mentioned in the background art.

[0004] To achieve the aforementioned goal of comprehensive monitoring through flipping, this utility model provides the following technical solution: a sorting device with monitoring function, comprising a frame, a conveyor belt extending to its front side fixedly installed on the inner side of the frame, two monitoring components arranged on the outer side of the frame, an inclined plate extending to its front side fixedly installed on the inner side of the frame, a collection component arranged on the front side of the frame, a pushing component extending to the top of the frame arranged on the rear side of the frame, a guide plate extending to its right side fixedly installed between the front and rear sides of the inner wall of the frame, a support leg fixedly installed at the bottom of the frame, and a flipping mechanism connected to its front side arranged at the top of the frame;

[0005] The monitoring component includes a mounting frame, with a mounting bracket extending to the top of the frame fixedly installed between the front and rear sides of the frame. A rotary motor is fixedly installed at the top of the mounting frame, and a rotating shaft extending to the inside of the mounting frame is fixedly installed at the output shaft of the rotary motor. A strip plate is fixedly installed at the bottom of the rotating shaft, and a mounting base is fixedly installed on one side of the strip plate. A monitoring instrument is movably installed on the outside of the mounting base.

[0006] Preferably, the flipping mechanism includes a motor frame, a motor frame is fixedly installed on the front side of the frame, a servo motor is fixedly installed on the top of the motor frame, a rotating rod that is rotatably connected to the front side of the frame is fixedly installed at the output shaft of the servo motor, a drive wheel is fixedly installed on the outer side of the rotating rod, two support blocks are fixedly installed on the top of the frame, a support shaft extending to the front side of the rear support block is rotatably connected to the front side of the rear support block, a driven wheel that meshes with the drive wheel is fixedly installed on the outer side of the support shaft, a strip is fixedly installed on the outer side of the support shaft, a box is fixedly installed on the left side of the strip, a dual-axis servo motor is fixedly installed on the inner bottom wall of the box, threaded rods that are rotatably connected to the front and rear sides of the inner wall of the box are fixedly installed at the two output shafts of the dual-axis servo motor, and threaded blocks that are slidably connected to the inner bottom wall of the box are threadedly connected to the outer side of the threaded rods, a connecting plate extending to the outer side of the box is fixedly installed on one side of the threaded block, and a clamping plate located above the conveyor belt is fixedly installed on one side of the connecting plate.

[0007] Preferably, the collection assembly includes a tray, the tray is fixedly installed on the front side of the frame, and a collection box is placed on the inner side of the tray.

[0008] Preferably, the pushing assembly includes a base plate, which is fixedly installed on the rear side of the frame, and an electric push rod is fixedly installed on the top of the base plate. The output end of the electric push rod is fixedly installed with a push plate extending above the conveyor belt.

[0009] Preferably, there are two mounting brackets that are symmetrically distributed from left to right, the mounting brackets are U-shaped, and the mounting bases are T-shaped.

[0010] Preferably, the inside of the strip plate is provided with a mounting hole that matches the support shaft, the left side of the inner wall of the box body is provided with a strip-shaped hole that matches the moving trajectory of the connecting plate, and the outer sides of the two threaded rods are provided with two threads of equal length and opposite direction.

[0011] Compared with the prior art, this utility model provides a sorting device with monitoring function, which has the following beneficial effects:

[0012] This sorting equipment with monitoring capabilities utilizes a flipping mechanism for comprehensive material monitoring. A servo motor activates, driving a rotating rod and a drive wheel to rotate. The drive wheel meshes with the driven wheel, rotating the support shaft and the slats. The boxes on the slats rotate accordingly. When a box is above the conveyor belt, a dual-axis servo motor activates, driving two threaded rods to rotate. Since the threaded rods have two equal-length, opposite-direction threads, the two threaded blocks move simultaneously in opposite directions. These threaded blocks, via a connecting plate, move a clamping plate to hold the items on the conveyor belt. The servo motor continues to rotate, flipping the boxes and items on the clamping plate together, achieving flipped sorting and monitoring of the other side. This comprehensive monitoring capability allows for flipping the items. Attached Figure Description

[0013] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0014] Figure 2 This is a partial sectional perspective view of the present invention;

[0015] Figure 3 This is a bottom-view perspective view of a partial structure of this utility model;

[0016] Figure 4 This is a left-side perspective view of a partial structure of this utility model;

[0017] Figure 5 This is a partial three-dimensional view of the present invention;

[0018] Figure 6 This is a partial three-dimensional view of the present invention.

[0019] In the diagram: 1. Frame, 2. Conveyor belt, 3. Monitoring component, 31. Mounting frame, 32. Rotary motor, 33. Rotating shaft, 34. Strip plate, 35. Mounting base, 36. Monitoring instrument, 4. Tilting mechanism, 401. Motor frame, 402. Servo motor, 403. Rotating rod, 404. Drive wheel, 405. Support block, 406. Support shaft, 407. Driven wheel, 408. Strip plate, 409. Box body, 410. Dual-axis servo motor, 411. Threaded rod, 412. Threaded block, 413. Connecting plate, 414. Clamping plate, 5. Inclined plate, 6. Collection component, 61. Pallet, 62. Collection box, 7. Pushing component, 71. Base plate, 72. Electric push rod, 73. Push plate, 8. Guide plate, 9. Support leg. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-6 This utility model provides a technical solution: a sorting device with monitoring function, including a frame 1, a conveyor belt 2 extending to its front side fixedly installed on the inner side of the frame 1, two monitoring components 3 arranged on the outer side of the frame 1, an inclined plate 5 extending to its front side fixedly installed on the inner side of the frame 1, a collection component 6 arranged on the front side of the frame 1, a pushing component 7 extending to the top of the frame 1 arranged on the rear side of the frame 1, a guide plate 8 extending to its right side fixedly installed between the front and rear sides of the inner wall of the frame 1, a support leg 9 fixedly installed at the bottom of the frame 1, the number of support legs 9 being four and symmetrically distributed in pairs, and a flipping mechanism 4 connected to its front side being arranged at the top of the frame 1.

[0022] The monitoring component 3 includes a mounting frame 31. The mounting frame 31, extending to the top of the frame 1, is fixedly installed between the front and rear sides of the frame 1. The mounting frame 31 serves as a support structure for the rotary motor 32 and the rotating shaft 33, ensuring stable operation. The rotary motor 32 is fixedly installed on the top of the mounting frame 31, providing power to the rotating shaft 33. A rotating shaft 33 extending to the inside of the mounting frame 31 is fixedly installed at the output shaft of the rotary motor 32. A strip plate 34 is fixedly installed at the bottom of the rotating shaft 33. A mounting base 35 is fixedly installed on one side of the strip plate 34. A monitoring instrument 36 is movably installed on the outside of the mounting base 35. The arrangement of two monitoring instruments 36 ensures comprehensive monitoring from both the top and sides, resulting in more comprehensive data. The monitoring instrument 36 acquires information about the materials on the conveyor belt 2 through scanning, providing data support for subsequent sorting. Both the rotary motor 32 and the monitoring instrument 36 are electrically connected to an external power source and controlled by an external program. The specific model of the monitoring instrument 36 is "Cognex In-Sight 8000". The "Series" features high-precision image recognition, supports monitoring of dimensions, shapes, and barcodes, and boasts high-speed processing, making it suitable for real-time monitoring on production lines.

[0023] When items move on conveyor belt 2, rotary motor 32 starts, driving shaft 33 and bar plate 34 to rotate. Mounting base 35 and monitoring instrument 36 on bar plate 34 rotate accordingly, performing all-round monitoring of items on conveyor belt. Monitoring instrument 36 can identify information such as the size, shape and barcode of items, providing data support for subsequent sorting.

[0024] There are two mounting brackets 31, which are symmetrically distributed on the left and right. The mounting brackets 31 are U-shaped, and the mounting bases 35 are T-shaped.

[0025] The flipping mechanism 4 includes a motor frame 401. The motor frame 401 is fixedly installed on the front side of the frame 1. A servo motor 402 is fixedly installed on the top of the motor frame 401. The motor frame 401 ensures the stable operation of the servo motor 402. A rotating rod 403, which is rotatably connected to the front side of the frame 1, is fixedly installed at the output shaft of the servo motor 402. A drive wheel 404 is fixedly installed on the outer side of the rotating rod 403. Two support blocks 405 are fixedly installed on the top of the frame 1. A support shaft 406 extending to the front side of the rear support block 405 is rotatably connected to the front side of the rear support block 405. The support blocks 405 ensure the stable rotation of the support shaft 406. A driven wheel 407, which meshes with the drive wheel 404, is fixedly installed on the outer side of the support shaft 406. A strip 40 is fixedly installed on the outer side of the support shaft 406. 8. A box body 409 is fixedly installed on the left side of the strip 408. A dual-axis servo motor 410 is fixedly installed on the inner bottom wall of the box body 409. Threaded rods 411, which are rotatably connected to the front and rear sides of the inner wall of the box body 409, are fixedly installed at the two output shafts of the dual-axis servo motor 410. Threaded blocks 412, which are slidably connected to the inner bottom wall of the box body 409, are threadedly connected to the outer side of the threaded rods 411. A connecting plate 413 extending to the outer side of the box body 409 is fixedly installed on one side of the threaded block 412. A clamping plate 414 located above the conveyor belt 2 is fixedly installed on one side of the connecting plate 413. Anti-slip pads are fixedly installed on opposite sides of the two clamping plates 414 to facilitate material clamping and prevent slippage. Both the servo motor 402 and the dual-axis servo motor 410 are electrically connected to an external power supply and are controlled by an external program.

[0026] The collection component 6 includes a pallet 61. The pallet 61 is fixedly installed on the front side of the frame 1. A collection box 62 is placed inside the pallet 61. The pallet 61 ensures that the collection box 62 can be placed stably. The collection box 62 is used to collect unqualified materials after sorting.

[0027] The push assembly 7 includes a base plate 71. The base plate 71 is fixedly installed on the rear side of the frame 1. An electric push rod 72 is fixedly installed on the top of the base plate 71. The electric push rod 72 is electrically connected to an external power source and is controlled by an external program. A push plate 73 extending above the conveyor belt 2 is fixedly installed at the output end of the electric push rod 72.

[0028] The inside of the strip 408 is provided with mounting holes that are compatible with the support shaft 406. The left side of the inner wall of the box 409 is provided with a strip-shaped hole that is compatible with the moving trajectory of the connecting plate 413. The outer sides of the two threaded rods 411 are provided with two threads of equal length and opposite direction.

[0029] In use, first start the conveyor belt 2 to move the items on it. Then, start the rotary motor 32 to drive the monitoring instrument 36 to monitor the items on the conveyor belt from all angles. Based on the monitoring results, the servo motor 402 and the dual-axis servo motor 410 work together to flip the items through the flipping mechanism 4. The electric push rod 72 is started to drive the push plate 73 to push the items forward. Unqualified items slide down from the inclined plate 5 into the collection box 62, while qualified materials can continue to be conveyed through the conveyor belt 2 and discharged through the guide plate 8 for collection. Regularly check the operation of each component, clean the debris in the conveyor belt and collection box in a timely manner, and keep the equipment clean and running normally.

[0030] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0031] In summary, this sorting equipment with monitoring function, through the setting of the flipping mechanism 4, facilitates comprehensive monitoring of materials. When the servo motor 402 starts, it drives the rotating rod 403 and the drive wheel 404 to rotate. The drive wheel 404 meshes with the driven wheel 407, driving the support shaft 406 and the strip 408 to rotate. The box 409 on the strip 408 rotates accordingly. When the box 409 is above the conveyor belt, the dual-axis servo motor 410 starts, driving two threaded rods 411 to rotate. Because the threaded rods 411 are equipped with two sections of equal length and opposite direction... The threaded blocks 412 move in opposite directions simultaneously. The threaded blocks 412 drive the clamping plate 414 to move through the connecting plate 413, clamping the items on the conveyor belt 2. Then the servo motor 402 continues to rotate, causing the box 409 and the items on the clamping plate 414 to flip together, realizing the flipping and sorting of the items, and then monitoring the other side. This achieves the purpose of flipping and comprehensive monitoring, solving the problem that most materials are in a static state during the sorting and conveying process, making it impossible to flip the materials, resulting in some areas that cannot be monitored and leading to poor sorting quality.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sorting equipment with monitoring function, comprising a frame body (1), the inner side of the frame body (1) is fixedly installed with a conveying belt (2) extending to the front side thereof, the outer side of the frame body (1) is provided with two monitoring assemblies (3), the inner side of the frame body (1) is fixedly installed with an inclined plate (5) extending to the front side thereof, the front side of the frame body (1) is provided with a collecting assembly (6), the rear side of the frame body (1) is provided with a pushing assembly (7) extending above the frame body (1), the frame body (1) is fixedly installed with a guide plate (8) extending to the right side thereof between the front and rear sides of the inner wall thereof, the bottom of the frame body (1) is fixedly installed with supporting legs (9), characterized in that: The top of the frame body (1) is provided with a turnover mechanism (4) connected with the front side thereof; The monitoring assembly (3) comprises a mounting bracket (31), the mounting bracket (31) is fixedly installed between the front and rear sides of the frame body (1) and extends to the top thereof, the top of the mounting bracket (31) is fixedly installed with a rotary motor (32), the output shaft of the rotary motor (32) is fixedly installed with a rotating shaft (33) extending to the inner side of the mounting bracket (31), the bottom of the rotating shaft (33) is fixedly installed with a strip-shaped plate (34), one side of the strip-shaped plate (34) is fixedly installed with a mounting seat (35), and the outer side of the mounting seat (35) is movably installed with a monitor (36).

2. The sorting apparatus with monitoring function according to claim 1, characterized in that: The turnover mechanism (4) comprises a motor bracket (401), the front side of the frame body (1) is fixedly installed with the motor bracket (401), the top of the motor bracket (401) is fixedly installed with a servo motor (402), the output shaft of the servo motor (402) is fixedly installed with a rotating rod (403) rotatably connected with the front side of the frame body (1), the outer side of the rotating rod (403) is fixedly installed with a driving wheel (404), the top of the frame body (1) is fixedly installed with two support blocks (405), the front side of the rear support block (405) is rotatably connected with a support shaft (406) extending to the front side of the front support block (405), the outer side of the support shaft (406) is fixedly installed with a driven wheel (407) engaged with the driving wheel (404), the outer side of the support shaft (406) is fixedly installed with a strip plate (408), the left side of the strip plate (408) is fixedly installed with a box body (409), the inner bottom wall of the box body (409) is fixedly installed with a double-shaft servo motor (410), the two output shafts of the double-shaft servo motor (410) are fixedly installed with threaded rods (411) rotatably connected with the front and rear inner walls of the box body (409) respectively, the outer side of the threaded rod (411) is threadedly connected with a threaded block (412) slidably connected with the inner bottom wall of the box body (409), one side of the threaded block (412) is fixedly installed with a connecting plate (413) extending to the outer side of the box body (409), and one side of the connecting plate (413) is fixedly installed with a clamping plate (414) located above the conveying belt (2).

3. The sorting apparatus with monitoring function according to claim 1, characterized in that: The collecting assembly (6) comprises a supporting plate (61), the front side of the frame body (1) is fixedly installed with the supporting plate (61), and the inner side of the supporting plate (61) is placed with a collecting box (62).

4. The sorting apparatus with monitoring function according to claim 1, characterized in that: The pushing assembly (7) comprises a bottom plate (71), the rear side of the frame body (1) is fixedly installed with the bottom plate (71), the top of the bottom plate (71) is fixedly installed with an electric push rod (72), and the output end of the electric push rod (72) is fixedly installed with a push plate (73) extending to the upper side of the conveying belt (2).

5. The sorting apparatus with monitoring function according to claim 1, characterized in that: The number of the mounting brackets (31) is two and they are symmetrically distributed left and right, the mounting bracket (31) is designed in a U shape, and the mounting seat (35) is designed in a T shape.

6. The sorting apparatus with monitoring function according to claim 2, characterized in that: The inside of the strip plate (408) is provided with a mounting hole matched with the supporting shaft (406), and the inner wall left side of the box body (409) is provided with a strip-shaped hole matched with the moving track of the connecting plate (413), and the outer sides of the two threaded rods (411) are provided with two sections of threads with equal length and opposite directions.

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