Cleaning device for inner wall of valve shell

By designing a multi-angle automatic cleaning device, combined with jet water flow and a grinding disc, the problems of low cleaning efficiency and damage to the valve inner wall are solved, achieving efficient and safe cleaning of the valve inner wall.

CN223916192UActive Publication Date: 2026-02-17TONGLING XINTE VALVE
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520150246.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-17
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing technologies cannot effectively clean the inner walls of valves, resulting in low cleaning efficiency, and traditional manual cleaning has blind spots and the risk of damage.

Method used

A device comprising a moving component, a flushing component, and a cleaning component was designed. By combining a rotating motor and a hydraulic rod, it achieves automatic cleaning at multiple angles and positions. Combined with the combined structure of a nozzle spraying water flow and a grinding disc, it achieves efficient cleaning of the valve's inner wall.

Benefits of technology

It significantly improves the cleaning efficiency of valve inner walls, avoids cleaning dead corners and damage to the inner walls, simplifies the operation process, and enhances the practicality and reliability of the cleaning device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223916192U_ABST
    Figure CN223916192U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of valve cleaning equipment, and particularly relates to a valve shell inner wall cleaning device which comprises a moving part, a flushing part and a cleaning part, the moving part comprises a rotating frame, a rotating frame and a moving rod, the bottom end of the rotating frame is fixedly assembled through a fixing screw, and one end of the rotating frame is horizontally and rotatably connected with the rotating frame; a guide ring is horizontally fixed to the other end of the rotating frame, a moving rod is assembled in the guide ring in a sliding and penetrating mode, a water receiving spiral shell is horizontally fixed to the end of the moving rod, a water receiving barrel ring is rotatably installed on the outer wall of the water receiving spiral shell in a communicating mode, a flushing part is horizontally assembled in the water receiving spiral shell in a threaded mode, and a cleaning part is horizontally assembled to the other end of the flushing part in a communicating mode. The other end of the cleaning piece is communicated with a flushing piece, and a screw cap is assembled at the end of the flushing piece. The cleaning piece and the flushing piece are used for jointly assisting in cleaning impurities on the inner wall of the valve body, cleaning of the inner wall of the valve body is completed at a time, and the cleaning efficiency of dirt on the inner wall of the valve body is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to valve cleaning equipment technical field, concretely relates to a kind of cleaning device of valve housing inner wall. BACKGROUND

[0002] Valve is an important control element in industrial fluid pipeline, and is widely used in petroleum, chemical industry, electric power, metallurgy and other fields, and its main function is to control the flow, pressure and direction of fluid. In the long-term use process, especially when transporting viscous liquid or fluid containing particulate impurities, dirt and deposits are easily attached to the inside of the valve. These impurities not only reduce the sealing performance of the valve, but also increase the operating resistance, and may even cause the valve to fail. Therefore, regular cleaning of the valve is an important means to ensure its normal operation and prolong its service life.

[0003] Valve cleaning is an important maintenance work to ensure its normal operation, prolong its service life and ensure system safety. Regular cleaning can effectively prevent faults caused by impurity accumulation, such as leakage, jamming or sealing failure. The existing valve external cleaning device with the function of cleaning surface stains, with the publication number CN209156570U, includes a base, a motor box, a cleaning box, a filter screen, a sewage tank, a clean water tank, a blower, a fixing frame and a connecting piece. The device sets a cleaning box to clean the surface stains of the valve with a cleaning brush, significantly improving the cleaning efficiency. However, this cleaning device can only clean the outer surface of the valve, and cannot effectively clean the inner wall of the valve. The shape of the inner wall of the valve is complex and blind areas are easily formed, and existing equipment is not enough to achieve comprehensive cleaning effect, so workers still need to manually brush and flush the inner wall. This cleaning method is not only complicated, but also has low cleaning efficiency, which is difficult to meet the actual application requirements. SUMMARY

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a cleaning device for the inner wall of a valve housing, which can achieve efficient cleaning of the inner wall of the valve by simultaneously polishing and flushing the dirt.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0006] The utility model provides a kind of valve shell inner wall cleaning device, including moving part, flushing part and cleaning part, moving part includes trolley, rotary frame and moving rod, the bottom end of trolley is fixedly assembled by fixed screw, and one end of trolley is horizontally connected with rotary frame, the other end of rotary frame is horizontally fixed with guide ring, and moving rod is slidably penetrated and assembled in guide ring, and the end of moving rod is horizontally fixed with water receiving screw shell, and water receiving screw shell is rotatably connected on the outer wall of water receiving screw shell, flushing part is screwedly assembled in water receiving screw shell, and the other end of flushing part is horizontally connected with cleaning part, the other end of cleaning part is connected with flushing part, and the end of flushing part is assembled with screw cover, and flushing part and cleaning part of the end of moving rod are inserted into valve body.

[0007] Further, the end of the trolley is horizontally fixed with a turnover motor, and the output end of the turnover motor is fixed to the end of the rotary frame.

[0008] Further, the other end of the rotary frame is horizontally fixed with a hydraulic rod, and the output end of the hydraulic rod is fixed to the end of the moving rod.

[0009] Further, the flushing part includes a flushing water cylinder, one end of the flushing water cylinder is fixed with a screw ring, and the other end of the flushing water cylinder is provided with a screw groove, and a plurality of spray heads are uniformly fixed on the outer wall of the flushing water cylinder.

[0010] Further, the cleaning part includes a water pipe, and a connecting screw cylinder and a connecting screw shell are fixed to the two ends of the water pipe, respectively, and the connecting screw cylinder and the connecting screw shell at the two ends of the water pipe are screwedly connected with the screw ring or the screw groove at the end of the adjacent flushing water cylinder.

[0011] Further, a plurality of elastic frames are uniformly fixed on the outer wall of the water pipe, and a rubber sleeve is fixed on the outside of the plurality of elastic frames, a plurality of screw column seats are vertically fixed on the outer wall of the rubber sleeve, and a screw pipe is screwedly assembled on the plurality of screw column seats, a sliding column is vertically fixed to the end of the screw pipe, and a grinding disc is arranged on the sliding column.

[0012] Further, a sliding cylinder is fixed to the end of the grinding disc, the sliding cylinder is slidably sleeved on the sliding column, a spring is vertically fixed to the end of the sliding cylinder, and the end of the spring is fixed to the end of the screw pipe.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The device can efficiently clean the inner wall of the valve by reasonably designing the structure of the moving part, the flushing part and the cleaning part. The moving part in the device can flexibly adjust the position and angle of the flushing part and the cleaning part through the combination of the trolley, the rotary frame and the hydraulic rod, so that the cleaning device can reach every corner of the inner wall of the valve body, thereby avoiding the problem of cleaning dead angle caused by limited angle in the traditional manual cleaning method.

[0015] The flushing part in the device adopts a design of uniformly distributing multiple spray heads on the outer wall of the flushing water cylinder, which can spray high-pressure water flow to comprehensively flush the dirt on the inner wall of the valve. Compared with the existing technology which only cleans the outside of the valve, the flushing part can penetrate into the inside of the valve body and significantly improve the efficiency and effect of cleaning the inner wall of the valve by combining the coverage of the sprayed water flow.

[0016] The cleaning part is provided with a combination structure of a water pipe, an elastic frame and a grinding disc, which can not only grind and clean the inner wall of the valve body, but also ensure that the grinding disc is always tightly attached to the inner wall surface by relying on the constant pressure exerted by the spring. This design effectively solves the problem of uneven cleaning caused by manual grinding in the prior art, and avoids damage to the inner wall of the valve caused by excessive grinding, thereby greatly improving the cleaning quality.

[0017] In addition, the overall structure of the device is compact, and the moving part realizes automatic adjustment of multiple angles and multiple positions through the overturning motor and the hydraulic rod, so that the device can quickly adapt to the cleaning requirements of valve bodies of different specifications and shapes. This feature simplifies the operation process, reduces labor consumption, and improves the practicality and reliability of the cleaning device in industrial production. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the overall structure of the utility model in the disassembled state;

[0020] Figure 3 It is a schematic diagram of the structure of the moving part of the utility model in the disassembled state;

[0021] Figure 4 It is a schematic diagram of the structure of the flushing part of the utility model in the disassembled state;

[0022] Figure 5 It is a schematic diagram of the structure of the cleaning part of the utility model in the disassembled state.

[0023] In the drawings, the components represented by each reference number are listed as follows:

[0024] 1. Moving parts; 11. Rotating frame; 111. Fixing screw; 12. Rotating frame; 13. Guide ring; 14. Moving rod; 15. Water receiving screw shell; 151. Water receiving cylinder ring; 16. Hydraulic rod; 17. Tilting motor; 2. Flushing parts; 21. Flushing water cylinder; 22. Nozzle; 23. Threaded ring; 3. Cleaning parts; 31. Water pipe; 311. Connecting screw cylinder; 312. Connecting screw shell; 32. Elastic frame; 33. Rubber sleeve; 34. Stud seat; 35. Threaded tube; 351. Sliding column; 36. Grinding disc; 361. Sliding cylinder; 37. Spring; 4. Valve body; 5. Threaded cap. Detailed Implementation

[0025] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0026] See Figures 1-5 As shown, a cleaning device for the inner wall of a valve housing includes a movable component 1, a flushing component 2, and a cleaning component 3. The movable component 1 includes a rotating frame 11, a rotating bracket 12, and a moving rod 14. The bottom end of the rotating frame 11 is fixedly assembled to a support base by multiple fixing screws 111. One end of the rotating frame 11 is rotatably connected to the rotating bracket 12 via a horizontal rotating shaft. The other end of the rotating bracket 12 is horizontally fixedly connected to a guide ring 13. The moving rod 14 is slidably assembled through the guide ring 13. Both ends of the moving rod 14 are coated with an anti-rust coating to enhance durability. The front end of the moving rod 14 is fixedly connected to a water-receiving screw shell by a thread. 15. A water receiving ring 151 is rotatably connected to the outer wall of the water receiving screw shell 15. The water receiving ring 151 is made of corrosion-resistant metal to enhance its service life. A flushing component 2 is horizontally threadedly connected to the water receiving screw shell 15. The other end of the flushing component 2 is horizontally connected to the cleaning component 3. The other end of the cleaning component 3 returns to the structure of the flushing component 2 through a threaded connection to form a closed loop. A screw cap 5 is assembled at the end of the flushing component 2 to close the system in the non-working state and prevent dust and impurities from entering. The flushing component 2 and the cleaning component 3 at the end of the moving rod 14 are inserted into the valve body 4 together for cleaning operation.

[0027] See Figure 2 and Figure 3As shown, a tilting motor 17 is horizontally fixed at the end of the rotating frame 11. The tilting motor 17 is an industrial motor with an output torque of 120 Nm. Its output end is fixed to the end of the rotating frame 12 by screws. It is used to drive the rotating frame 12 to rotate in a circle in the horizontal plane, thereby realizing multi-angle coverage of the cleaning device. A hydraulic rod 16 is horizontally fixed at the other end of the rotating frame 12. The hydraulic rod 16 is a bidirectional telescopic hydraulic cylinder. Its output end is installed at the end of the moving rod 14 by threaded connection. It can drive the moving rod 14 to move horizontally along the guide ring 13, ensuring that the flushing component 2 and the cleaning component 3 can flexibly penetrate into different areas inside the valve body 4.

[0028] See Figure 4 As shown, the flushing component 2 includes a flushing water cylinder 21, which is made of high-pressure resistant alloy material. One end of the flushing water cylinder 21 is horizontally connected and fixed with a screw ring 23, which is used to connect with the water receiving screw shell 15. The other end of the flushing water cylinder 21 is horizontally provided with a screw groove, which is used to connect with the connecting screw shell 312 on the cleaning component 3. Multiple nozzles 22 are uniformly connected and fixed on the outer wall of the flushing water cylinder 21. The nozzles 22 are stainless steel nozzles with a diameter of 1.5 mm, which can spray high-pressure water flow to flush the inner wall of the valve body 4 in all directions.

[0029] See Figure 5 As shown, the cleaning component 3 includes a water pipe 31, which is made of high-toughness PVC material. Both ends of the water pipe 31 are respectively connected and fixed with a connecting screw 311 and a connecting screw shell 312. The connecting screw 311 and the connecting screw shell 312 are connected and assembled with the screw ring 23 or screw groove of the rinsing water tube 21 through threads to ensure the stability of the overall structure of the cleaning device. Multiple elastic frames 32 are uniformly and horizontally fixed on the outer wall of the water pipe 31. The elastic frames 32 are made of elastic steel and are fitted with rubber sleeves 33. Multiple stud seats 34 are uniformly and vertically fixed on the outer wall of the rubber sleeves 33. The stud seats 34 are made of rust-proof aluminum material. A screw tube 35 is threaded onto the stud seat 34. The end of the screw tube 35 is vertically fixed to a sliding column 351. A sliding grinding disc 36 is mounted on the sliding column 351.

[0030] See Figure 5 As shown, the grinding disc 36 is made of wear-resistant metal material, and a slide cylinder 361 is fixed at its end. The slide cylinder 361 can be slidably sleeved on the slide column 351. A spring 37 is vertically fixed at the end of the slide cylinder 361. The spring 37 is made of high-elasticity steel. One end of the spring 37 is fixed on the slide cylinder 361, and the other end is fixed to the end of the screw tube 35. The presence of the spring 37 ensures that the grinding disc 36 can always be pressed tightly against the inner wall of the valve body 4 with appropriate pressure for grinding and cleaning, while avoiding damage to the inner wall surface, thus improving the cleaning effect and applicability of the cleaning device.

[0031] The working principle of this utility model is as follows: During use, the valve body 4 requiring cleaning is fixedly installed. Then, flushing components 2 are respectively installed at both ends of the water pipe 31 of the cleaning component 3. The connecting screws 311 and connecting screw shells 312 at both ends of the water pipe 31 are respectively connected and assembled with the screw rings 23 or screw grooves at the ends of the adjacent flushing water cylinders 21 of the flushing component 2. The cleaning component 3 and the two flushing components 2 are connected and assembled. The water receiving ring 151 on the water receiving screw shell 15 is connected to the external water supply pipe. During cleaning, the flipping motor 17 is started to drive the rotating frame 12 to rotate... The rotating frame 11 rotates in a circle, and then the hydraulic rod 16 is activated to drive the moving rod 14 to move horizontally on the guide ring 13, pushing the flushing component 2 and cleaning component 3, which are connected and assembled, into the valve body 4. The grinding disc 36 on the rotating cleaning component 3 presses against the inner wall of the valve body 4 to grind and clean it. At the same time, the nozzle 22 on the flushing component 2 sprays water to flush the inner wall of the valve body 4 to clean the dirt. Thus, the cleaning component 3 and the flushing component 2 work together to assist in cleaning the impurities on the inner wall of the valve body 4, and the cleaning efficiency of cleaning the dirt on the inner wall of the valve body 4 is improved in a single cleaning.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A cleaning device for the inner wall of a valve housing, characterized in that, The device includes a moving part (1), a flushing part (2), and a cleaning part (3). The moving part (1) includes a rotating frame (11), a rotating frame (12), and a moving rod (14). The bottom end of the rotating frame (11) is fixedly assembled by a fixing screw (111), and one end of the rotating frame (11) is horizontally rotatably connected to the rotating frame (12). The other end of the rotating frame (12) is horizontally fixed with a guide ring (13), and the moving rod (14) is slidably assembled through the guide ring (13). The end of the moving rod (14) is horizontal. A water-receiving screw shell (15) is fixed, and a water-receiving cylinder ring (151) is rotatably connected to the outer wall of the water-receiving screw shell (15). The flushing component (2) is assembled with a horizontal thread in the water-receiving screw shell (15), and a cleaning component (3) is assembled with a horizontal connection at the other end of the flushing component (2). The flushing component (2) is assembled with a screw cap (5) at the end of the flushing component (2). The flushing component (2) and the cleaning component (3) at the end of the moving rod (14) are inserted into the valve body (4).

2. The cleaning device for the inner wall of a valve housing according to claim 1, characterized in that: The end of the rotating frame (11) is horizontally fixed with a flip motor (17), and the output end of the flip motor (17) is fixed at the end of the rotating frame (12).

3. The cleaning device for the inner wall of a valve housing according to claim 1, characterized in that: A hydraulic rod (16) is horizontally fixed on the other end face of the rotating frame (12), and the output end of the hydraulic rod (16) is fixed to the end of the moving rod (14).

4. The cleaning device for the inner wall of a valve housing according to claim 1, characterized in that: The rinsing component (2) includes a rinsing water cylinder (21), one end of which is horizontally connected and fixed with a screw ring (23), and the other end of which is horizontally provided with a screw groove. Multiple nozzles (22) are uniformly connected and fixed on the outer wall of the rinsing water cylinder (21).

5. A cleaning device for the inner wall of a valve housing according to claim 4, characterized in that: The cleaning component (3) includes a water pipe (31), with a connecting screw (311) and a connecting screw shell (312) respectively fixed at both ends of the water pipe (31). The connecting screw (311) and the connecting screw shell (312) at both ends of the water pipe (31) are respectively connected and assembled with the screw ring (23) or screw groove thread at the end of the adjacent flushing water pipe (21).

6. A cleaning device for the inner wall of a valve housing according to claim 5, characterized in that: Multiple elastic frames (32) are uniformly and horizontally fixed on the outer wall of the water pipe (31), and rubber sleeves (33) are fixed on the outside of the multiple elastic frames (32). Multiple stud seats (34) are uniformly and vertically fixed on the outer wall of the rubber sleeves (33), and threaded tubes (35) are assembled on the multiple stud seats (34). A sliding column (351) is vertically fixed at the end of the threaded tube (35), and a grinding disc (36) is provided on the sliding column (351).

7. A cleaning device for the inner wall of a valve housing according to claim 6, characterized in that: The end of the grinding disc (36) is fixed with a slide cylinder (361), and the slide cylinder (361) is slidably sleeved on the slide column (351). The end of the slide cylinder (361) is vertically fixed with a spring (37), and the end of the spring (37) is fixed to the end of the screw tube (35).

Citation Information

Patent Citations

  • A valve exterior cleaning device for easy removal of surface stains

    CN209156570U