Inner wall cleaning mechanism of pressure container tank

Abstract

The utility model discloses an inner wall cleaning mechanism of a pressure container tank, which comprises an air bag, a rotating pipe mounted on one side of the outer wall of the air bag, a mounting plate arranged below one side, far away from the air bag, of the rotating pipe, a cleaning layer arranged on the outer wall of the air bag, and a rotating device mounted on the outer wall of the rotating pipe, the inflation device is installed at the end, away from the air bag, of the rotating pipe. The utility model relates to the technical field of pressure vessel tank cleaning, through the cooperation of a servo motor, a protection box and a driving rod, the servo motor drives the driving rod to rotate and drives a driving gear to rotate, through the meshing between the driving gear and a driven gear, a rotating pipe is driven to rotate, and the rotating pipe extends to an air bag in a pressure vessel to rotate. And the inner wall of the container is cleaned, so that the working efficiency of workers is improved.

Description

Technical Field

[0001] This utility model relates to the field of pressure vessel cleaning technology, specifically to an internal wall cleaning mechanism for pressure vessel tanks. Background Technology

[0002] A pressure vessel is a sealed container capable of withstanding pressure. Pressure vessels have extremely wide applications, playing a vital role in many sectors including industry, civil use, military, and scientific research. In the chemical and petrochemical industries, pressure vessels are mainly used for heat transfer, mass transfer, and reaction processes, as well as for storing and transporting pressurized gases or liquefied gases; they also have wide applications in other industrial and civil sectors.

[0003] Pressure vessels require cleaning and maintenance during the maintenance process. A thin rod with a brush attached to the end is inserted into the inner wall of the pressure vessel for cleaning.

[0004] However, in actual use, due to the large internal space of the pressure vessel, it takes a long time to clean the inside of the vessel when using a long-handled brush, which reduces the work efficiency of the staff. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an internal wall cleaning mechanism for pressure vessels, which solves the problem that in actual use, due to the large internal space of pressure vessels, using long-handled brushes to clean the inside of the vessel requires a long time to clean, resulting in reduced work efficiency for the staff.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an inner wall cleaning mechanism for a pressure vessel, comprising an air bladder, a rotating tube installed on one side of the outer wall of the air bladder, an mounting plate disposed below the side of the rotating tube away from the air bladder, a cleaning layer disposed on the outer wall of the air bladder, and the inner wall cleaning mechanism for the pressure vessel further comprising a rotating device installed on the outer wall of the rotating tube; an inflation device installed at the end of the rotating tube away from the air bladder; and a moving device installed at the bottom of the mounting plate; wherein, the rotating device drives the rotating tube to rotate, the inflation device inflates the air bladder, and the moving device adjusts the position of the air bladder.

[0007] Preferably, the rotating device includes a servo motor, which is positioned above the mounting plate; a protective box is fixedly connected to the top of the mounting plate and to the outer wall of the servo motor, and is fitted onto the outer wall of the rotating tube; a drive rod is rotatably connected to the inner wall of the protective box via a sealed bearing, and one end extending to the outside of the protective box is fixedly connected to the output end of the servo motor; a drive gear is fixedly connected to the outer wall of the drive rod; a driven gear is fixedly connected to the outer wall of the rotating tube and meshes with the outer wall of the drive gear; wherein, through the cooperation of the servo motor and the drive rod, the drive gear drives the driven gear to rotate, causing the rotating tube to rotate, and the protective box protects the drive gear.

[0008] Preferably, the inflation device includes a blower, which is fixedly connected to the top of the mounting plate and its output end extends into the interior of the protective box; a sleeve is rotatably connected to the outer wall of the rotating tube via a sealed bearing and is connected to the output end of the blower; one end of the mounting tube is fixedly connected to the end of the rotating tube away from the blower, and its outer wall is fixedly connected to one end of the airbag, and is connected to the airbag and the rotating tube respectively; wherein, through the cooperation of the blower and the sleeve, the gas in the mounting tube enters the airbag.

[0009] Preferably, the moving device includes a moving plate disposed below the mounting plate; a mounting box fixedly connected to the top of the moving plate; a mounting frame fixedly connected to the bottom of the mounting plate and inserted into the inner wall of the mounting box; a telescopic motor fixedly connected to the bottom of the inner wall of the mounting box, and its output end fixedly connected to the bottom of the mounting frame; wherein, the mounting plate is moved by the moving plate and the mounting box, the mounting frame supports the mounting plate, and the telescopic motor drives the mounting plate to rise and fall.

[0010] Preferably, a limiting post is inserted into the inner wall of the mounting bracket, the bottom of the limiting post is fixedly connected to the bottom of the inner wall of the mounting box, a fixing ring is rotatably connected to the outer wall of the rotating tube through a bearing, the bottom of the fixing ring is fixedly connected to the top of the mounting plate, a ball is attached to the outer wall of the rotating tube, and a support ring is movably connected to the outer wall of the ball.

[0011] Beneficial effects

[0012] This utility model provides an internal wall cleaning mechanism for pressure vessels. It offers the following advantages: The internal wall cleaning mechanism for pressure vessels utilizes a servo motor, a protective housing, and a drive rod. The servo motor drives the drive rod to rotate, which in turn drives the drive gear. The meshing between the drive gear and the driven gear causes the rotating tube to rotate, extending into the air bladder inside the pressure vessel, thus cleaning the inner wall of the vessel and improving worker efficiency.

[0013] By coordinating the moving plate, mounting box, and mounting bracket, the height of the rotating pipe is adjusted by using a telescopic motor to press against the mounting bracket, causing the mounting bracket to lift the mounting plate and the overall height of the rotating pipe to move upward. This allows the rotating pipe to clean pressure vessels with different signals. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the appearance of the present utility model;

[0016] Figure 3 for Figure 1 A structural diagram of the blower, servo motor, and protective enclosure;

[0017] Figure 4 for Figure 1 A structural diagram of the mounting box, mounting frame, and telescopic motor;

[0018] Figure 5 for Figure 1 Schematic diagram of the transfer tube, support ring, and ball bearings;

[0019] Figure 6 for Figure 5 Side view of the central support ring.

[0020] In the diagram: 1. Airbag; 11. Rotating tube; 12. Cleaning layer; 13. Mounting plate; 14. Limiting post; 15. Fixing ring; 16. Supporting ring; 17. Ball bearing; 2. Rotating device; 21. Servo motor; 22. Protective box; 23. Drive rod; 24. Driving gear; 25. Driven gear; 3. Inflation device; 31. Blower; 32. Sleeve; 33. Mounting tube; 4. Moving device; 41. Moving plate; 42. Mounting box; 43. Mounting frame; 44. Telescopic motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In actual use, due to the large internal space of pressure vessels, it takes a long time to clean the inside of the vessel when using a long-handled brush, which reduces the work efficiency of the staff.

[0023] In view of this, the present invention provides an internal wall cleaning mechanism for pressure vessels, which solves the problem that in actual use, due to the large internal space of pressure vessels, it is necessary to clean the inside of the vessel for a long time when using a long-handled brush to reach into the inside of the vessel, which leads to a decrease in the work efficiency of the staff.

[0024] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0025] Example 1: By Figure 1-4 It is known that an internal wall cleaning mechanism for a pressure vessel includes an air bladder 1, a rotating pipe 11 installed on one side of the outer wall of the air bladder 1, an mounting plate 13 disposed below the side of the rotating pipe 11 away from the air bladder 1, and a cleaning layer 12 disposed on the outer wall of the air bladder 1. The internal wall cleaning mechanism for the pressure vessel also includes a rotating device 2, an inflation device 3, and a moving device 4. The rotating device 2 is installed on the outer wall of the rotating pipe 11; the inflation device 3 is installed at the end of the rotating pipe 11 away from the air bladder 1; and the moving device 4 is installed at the bottom of the mounting plate 13. The rotating device 2 drives the rotating pipe 11 to rotate, the inflation device 3 inflates the air bladder 1, and the moving device 4 adjusts the position of the air bladder 1.

[0026] In the specific implementation process, it is worth noting that the shape of the airbag 1 is not limited. When cleaning the inside of the container, the gas in the airbag 1 is discharged so that the rotating tube 11 can be inserted into the container. A cleaning layer 12 is provided on the outer wall of the airbag 1. The cleaning layer 12 is made of rubber and has protrusions on the outer wall. In this way, the airbag 1 can better contact the inner wall of the container under the drive of the rotating device 2 and clean the inner wall of the container. When cleaning different types of containers, the moving device 4 is used for adjustment. During the cleaning process, the airbag 1 is inflated by the inflation device 3.

[0027] Furthermore, the rotating device 2 includes a servo motor 21, a protective box 22, a drive rod 23, a drive gear 24, and a driven gear 25. The servo motor 21 is positioned above the mounting plate 13. The protective box 22 is fixedly connected to the top of the mounting plate 13 and to the outer wall of the servo motor 21, and is sleeved on the outer wall of the rotating tube 11. The drive rod 23 is rotatably connected to the inner wall of the protective box 22 via a sealed bearing, and one end extending to the outside of the protective box 22 is fixedly connected to the output end of the servo motor 21. The drive gear 24 is fixedly connected to the outer wall of the drive rod 23. The driven gear 25 is fixedly connected to the outer wall of the rotating tube 11 and meshes with the outer wall of the drive gear 24. Through the cooperation of the servo motor 21 and the drive rod 23, the drive gear 24 drives the driven gear 25 to rotate, causing the rotating tube 11 to rotate. The protective box 22 protects the drive gear 24. The model of the servo motor 21 is not limited, as long as it meets the actual usage requirements.

[0028] In the specific implementation process, it is worth noting that when the servo motor 21 drives the drive rod 23 to rotate through the meshing of the active gear 24 and the driven gear 25, the rotating tube 11 rotates, causing the airbag 1 to rotate inside the container and continue to clean the inside of the container.

[0029] Furthermore, the inflation device 3 includes a blower 31, a sleeve 32, and an installation tube 33. The blower 31 is fixedly connected to the top of the mounting plate 13, and its output end extends into the interior of the protective box 22. The sleeve 32 is rotatably connected to the outer wall of the rotating tube 11 via a sealed bearing and is connected to the output end of the blower 31. One end of the installation tube 33 is fixedly connected to the end of the rotating tube 11 away from the blower 31, and its outer wall is fixedly connected to one end of the airbag, and is connected to the airbag 1 and the rotating tube 11 respectively. Through the cooperation of the blower 31 and the sleeve 32, the gas in the installation tube 33 enters the airbag 1. The model of the blower 31 is not limited, as long as it meets the actual use requirements.

[0030] In the specific implementation process, it is worth noting that when in use, the blower 31 delivers gas into the rotating pipe 11 and through the connection of the installation pipe 33, the gas enters the air bag 1 and inflates the air bag 1, which is convenient for cleaning. Conversely, when the blower 31 is stopped, the gas in the air bag 1 is discharged, causing the air bag 1 to contract, making it convenient to remove the rotating pipe 11 from the container.

[0031] Specifically, when using the internal wall cleaning mechanism of this pressure vessel, during the cleaning of the inside of the container, the height of the rotating pipe 11 is adjusted according to the size of the container using the moving device 4. After adjustment, some water is placed inside the container, and the rotating pipe 11 is inserted inside the container. Gas is delivered into the airbag 1 through the installation pipe 33 by the blower 31, causing the airbag 1 to inflate and the cleaning layer 12 on the outer wall of the airbag 1 to contact the inner wall of the container. The servo motor 21 drives the rotating drive rod 23 to rotate. Through the meshing of the drive gear 24 and the driven gear 25, the rotating pipe 11 is driven to rotate, causing the airbag 1 to rotate inside the container. This, combined with the water, cleans the inner wall of the container. After cleaning, the blower 31 is stopped from delivering gas into the container, and the blower 31 is reversed to make the gas pressure inside the airbag 1 lower than the gas pressure inside the container, thus expelling the gas from the airbag 1 and allowing the rotating pipe 11 to be removed from the container.

[0032] Example 2: From Figure 1-4 It is known that the moving device 4 includes a moving plate 41, a mounting box 42, a mounting frame 43, and a telescopic motor 44. The moving plate 41 is located below the mounting plate 13; the mounting box 42 is fixedly connected to the top of the moving plate 41; the mounting frame 43 is fixedly connected to the bottom of the mounting plate 13 and inserted into the inner wall of the mounting box 42; the telescopic motor 44 is fixedly connected to the bottom of the inner wall of the mounting box 42, and its output end is fixedly connected to the bottom of the mounting frame 43. The moving plate 41 and the mounting box 42 drive the mounting plate 13 to move, the mounting frame 43 supports the mounting plate 13, and the telescopic motor 44 drives the mounting plate 13 to rise and fall. The telescopic motor 44 is connected to a hydraulic cylinder for control.

[0033] In the specific implementation process, it is worth noting that when cleaning different types of containers, the telescopic motor 44 is used to squeeze the mounting frame 43, causing the mounting frame 43 to drive the mounting plate 13 to rise, and the overall height of the rotating pipe 11 to move upward. This enables the rotating pipe 11 to clean different types of pressure vessels.

[0034] Furthermore, a limiting post 14 is inserted into the inner wall of the mounting bracket 43, and the bottom of the limiting post 14 is fixedly connected to the bottom of the inner wall of the mounting box 42. A fixing ring 15 is rotatably connected to the outer wall of the rotating tube 11 through a bearing. The bottom of the fixing ring 15 is fixedly connected to the top of the mounting plate 13. A ball bearing 17 is attached to the outer wall of the rotating tube 11, and a support ring 16 is movably connected to the outer wall of the ball bearing 17.

[0035] In the specific implementation process, it is worth noting that when the mounting frame 43 is raised and lowered, the limiting column 14 can ensure its stable raising and lowering, and the fixing ring 15 can support the rotating tube 11 to prevent the rotating tube 11 from being too long and breaking under the action of gravity. The support ring 16 is fixed to the flange of the container opening with bolts, and the rotating tube 11 is inserted into the container through the inside of the support ring 16. A ball bearing 17 is provided between the support ring 16 and the rotating tube 11. The ball bearing 17 reduces the friction between the rotating tube 11 and the support ring 16, and supports the rotating tube 11 under the support of the support ring 16.

[0036] Specifically, based on the above embodiments, when cleaning containers of different sizes, the telescopic motor 44 drives the mounting frame 43 to rise and fall, and the mounting plate 13 drives the rotating tube 11 to move, adjusting its height. When adjusting the height, the limiting post 14 can ensure its stable movement, and the fixing ring 15 can support the rotating tube 11, making it more convenient to clean the inner wall of the container.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mechanism for cleaning the inner wall of a pressure vessel tank, comprising a gas bag (1), characterized in that: The outer wall of the air bag (1) is provided with a rotating pipe (11), the lower side of the rotating pipe (11) away from the air bag (1) is provided with a mounting plate (13), the outer wall of the air bag (1) is provided with a cleaning layer (12), and the inner wall cleaning mechanism of the pressure container tank further comprises: A rotating device (2) is installed on the outer wall of the rotating pipe (11); An inflation device (3) is installed at one end of the rotating pipe (11) away from the air bag (1); A moving device (4) is installed at the bottom of the mounting plate (13); Wherein, the rotating pipe (11) is driven to rotate by the rotating device (2), the air bag (1) is inflated by the inflation device (3), and the position of the air bag (1) is adjusted by the moving device (4).

2. A mechanism for cleaning the interior walls of a pressure vessel tank according to claim 1, characterized in that: The rotating device (2) comprises: A servo motor (21) is arranged above the mounting plate (13); A protective box (22) is fixedly connected to the top of the mounting plate (13) and fixedly connected to the outer wall of the servo motor (21), and sleeved on the outer wall of the rotating pipe (11); A drive rod (23) is rotatably connected to the inner wall of the protective box (22) through a sealing bearing, and one end of the drive rod (23) extending to the outside of the protective box (22) is fixedly connected to the output end of the servo motor (21); A driving gear (24) is fixedly connected to the outer wall of the drive rod (23); A driven gear (25) is fixedly connected to the outer wall of the rotating pipe (11) and meshingly connected to the outer wall of the driving gear (24); Wherein, the driving gear (24) drives the driven gear (25) to rotate by the cooperation of the servo motor (21) and the drive rod (23), so that the rotating pipe (11) rotates, and the protective box (22) protects the driving gear (24).

3. A mechanism for cleaning the interior wall of a pressure vessel tank according to claim 1, characterized in that: The inflation device (3) comprises: A blower (31) is fixedly connected to the top of the mounting plate (13), and the output end extends to the inside of the protective box (22); A sleeve (32) is rotatably connected to the outer wall of the rotating pipe (11) through a sealing bearing, and is communicated with the output end of the blower (31); An installation pipe (33) is fixedly connected to one end of the rotating pipe (11) away from the blower (31), and the outer wall is fixedly connected to one end of the air bag (1), and is respectively communicated with the air bag (1) and the rotating pipe (11); Wherein, the gas in the installation pipe (33) enters the air bag (1) by the cooperation of the blower (31) and the sleeve (32).

4. A mechanism for cleaning the interior wall of a pressure vessel tank according to claim 1, characterized in that: The moving device (4) comprises: A moving plate (41) is arranged below the mounting plate (13); An installation box (42) is fixedly connected to the top of the moving plate (41); An installation frame (43) is fixedly connected to the bottom of the mounting plate (13) and inserted into the inner wall of the installation box (42); A telescopic motor (44) is fixedly connected to the bottom of the inner wall of the installation box (42), and the output end is fixedly connected to the bottom of the installation frame (43); Wherein, the mounting plate (13) is driven to move by the moving plate (41) and the installation box (42), the installation frame (43) supports the mounting plate (13), and the telescopic motor (44) drives the mounting plate (13) to ascend and descend.

5. A mechanism for cleaning the interior walls of a pressure vessel tank according to claim 4, characterized in that: The inner wall of the mounting frame (43) is plugged with a limiting column (14), the bottom of the limiting column (14) is fixedly connected to the inner wall bottom of the mounting box (42), the outer wall of the rotating pipe (11) is rotatably connected with a fixing ring (15) through a bearing, the bottom of the fixing ring (15) is fixedly connected to the top of the mounting plate (13), the outer wall of the rotating pipe (11) is attached with a ball (17), and the outer wall of the ball (17) is movably connected with a supporting ring (16).

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